Star CJ101 User Manual [en, es, fr]

OWNERS GUIDE TO INSTALLATION

AND OPERATION

FW0078

0813

Supersedes

0112

READ THESE INSTRUCTIONS CAREFULLY

Read these installation instructions in detail before installing your pump. Be sure to check the following:

1. Be certain the motor is connected for the correct line voltage being used (check motor nameplate).

2. Be certain the pump is completely primed before starting. Otherwise damage may occur to the seal.

Every pump is tested before leaving the factory, and its performance depends largely on the installation.

END SUCTION CENTRIFUGAL PUMPS

IL0412

GENERAL SAFETY INFORMATION

1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).

2. Replace damaged or worn wiring cord immediately.

3. Do not kink power cable and never allow the cable to come in contact with oil, grease, hot surfaces or chemicals.

4. Protect the power cable from coming in contact with sharp objects.

5. Be careful when touching the exterior of an operating motor - it may be hot enough to be painful or cause injury.

6. Make certain that the power source conforms to the requirements of your equipment.

7. Always disconnect power source before performing any work on or near the motor or its connected load. If the power disconnect point is out-of-sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock.

Drain Plug

Figure 2 - CJ101 SeriesFigure 1 - CJ103 Series

8. Do not handle the pump with wet hands or when standing in water as fatal electrical shock could occur. Disconnect main power before handling unit for ANY REASON!

9. Unit must be securely and adequately electrically grounded. This can be accomplished by wiring the unit to a ground metal-clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means.

10. pump has not been investigated for use in swimming pool areas.

11. chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NOTE: Pumps with the “CSA” mark are tested to UL standard UL778 and certified to CSA standard C22.2 No. 108.

Risk of electric shock. This

This product contains

130441

IL0201

IL0413

IL0414

Dimensions (In Inches) CJ103 Series Chart A

HP A B C D E F G H J K

1/3 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/2 8-1/4 8-1/8 13-1/4 3-7/8 1/2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 13-1/2 3-7/8 3/4 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 14 3-7/8 1 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 14-1/2 3-7/8 1-1/2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 15-1/8 3-7/8

2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 15-5/8 3-7/8

1-1/4” Discharge

Figure 3 - CJ103 Single Stage Booster Pump

1-1/2” Suction

IL0396

1-1/4” Discharge

A C

Figure 4 - CJ101B Two and Three Stage Booster Pump

1-1/2” Suction

IL0395

CJ101 Series Chart B

HP A B C D E F G H J 3/4 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 17-7/8 1 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 18-3/8 1-1/2 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 19 2 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 19-1/2 2 * 4 4-5/8 9-7/16 4-13/16 8-3/4 8-1/8 7 8-1/8 21-3/8 3 * 4 4-5/8 9-7/16 4-13/16 8-3/4 8-1/8 7 8-1/8 21-3/8 (*) Three Stage

Motor Data Chart C

MOTOR

HP PH VOLTS HZ RPM

1/3 1 115/230 60 3450 115 V 8.6 4.3 — — 26.0 13.0 — — K 1/2 1 115/230 60 3450 115 V 13.0 6.5 — — 36.0 18.0 — — K 3/4 1 115/230 60 3450 230V 14.0 7. 0 — — 52.0 26.0 — — K 1 1 115/230 60 3450 230V 18.0 9.0 — — 70.0 39.0 — — L 1-1/2 1 115/230 60 3450 230V 21.0 10.5 — — 98.0 49.0 — — J 2 1 115/230 60 3450 230V 25.0 12.5 — — 116.0 58.0 — — H 3 1 230 60 3450 230V — 13.5 — — — 53.0 — — D

3/4 3 208-230/460 60/50 3450/2850 230V — — 3.5 1.75 — — 19.0 9.5 K 1 3 208-230/460 60/50 3450/2850 230V — — 4.5 2.25 — — 26.9 13.5 K 1-1/2 3 208-230/460 60/50 3450/2850 230V — — 5.7 2.85 — — 33.5 16.8 K 2 3 208-230/460 60/50 3450/2850 230V — — 7. 4 3.0 — — 44.0 22.0 K 3 3 208-230/460 60 3450 230V — — 9.8 4.9 — — 48.0 24.0 D

VOLTAGE

(FACTORY)

CONNECT.

SERVICE FACTOR MOTOR

AMPS

THREE

PHASE

115 V 230V 230V 460V 115 V 230V 230V 460V

PHASE

LOCKED ROTOR AMPS

SINGLE

PHASE

THREE PHASE

KVASINGLE

Street Supply

Gate/Ball Valve (Normally Open)

Line Strainer or Filter (Optional)

Union

Check Valve

Figure 5

To size pressure tank properly, match the drawdown of the tank to the capacity of the pump.

(*) For manual operation, omit the pressure tank and pressure switch. Wire motor direct to fuse box.

Install a pressure relief valve on any installation where pump pressure can exceed the pressure tank’s maximum working pressure or on systems where the discharge line can be shut off or obstructed. Extreme over pressure can result in personal injury or property damage.

Typical Installations

Union

Pressure Gauge

Figure 6

Gate/Ball Valve (Normally Open)

Union

Pressure Switch

Drain

Vacuum Gauge

Union

Check Valve

Gate/Ball Valve (Normally Open)

Pressure Tank

Pressure Switch

Pressure Gauge

Pressure Switch

Foot Valve with Strainer

Fuse Box or Switch

Pressure Gauge

Pressure Relief Valve

Gate/Ball Valve (Normally Open)

Union

Drain

Main Power Box

Union

Pressure Tank

Pressure Switch

To size pressure tank properly, match the drawdown of the tank to the capacity of the pump.

(*) For manual operation, omit the pressure tank and pressure switch. Wire motor direct to fuse box.

Main Power Box

Fuse Box or Switch

Union

Pressure Gauge

Pressure Relief Valve

Pump Performance Chart D

Single Phase

Model No.

CJ103031 - 1/3 1 41 30 10 27 100 200°F CJ103051 CJ103053 1/2 1 48 40 27 30 10 0 200°F CJ103071 CJ103073 3/4 1 62 58 46 31 33 100 200°F CJ103101 CJ103103 1 1 70 66 58 48 34 40 100 200°F CJ103151 CJ103153 1-1/2 1 * 75 70 61 51 36 44 100 200°F

CJ103201 CJ103203 2 1 * * 79 77 68 57 45 100 200°F CJ101B071 CJ101B073 3/4 2 * * 32 29 25 22 5 53 160 200°F CJ101B101 CJ101B103 1 2 * * 35 32 29 27 23 3 62 160 200°F CJ101B151 CJ101B153 1-1/2 2 * * 42 39 37 34 28 19 68 160 200°F CJ101B201 CJ101B203 2 2 * * 45 44 43 40 34 26 70 160 200°F CJ101C201 CJ101C203 2 3 * * 42 41 40 38 35 31 27 20 7 93 160 200°F CJ101C301 CJ101C303 3 3 * * 51 50 49 43 41 40 35 29 21 95 160 200°F

CJ101P071 CJ101P073 3/4 2 * * 31 28 23 20 48 160 160°F

CJ101P101 CJ101P103 1 2 * * 34 31 30 29 19 60 160 160°F CJ101P151 CJ101P153 1-1/2 2 * * 46 44 41 37 31 14 61 160 160°F CJ101P201 CJ101P203 2 2 * * 45 44 42 39 31 21 65 160 160°F CJ101D201 CJ101D153 2 3 * * 41 40 38 37 33 29 24 17 89 160 160°F CJ101D301 CJ101D303 3 3 * * * 46 45 45 42 38 33 27 18 93 160 160°F

 To convert to feet of head, multiply by 2.31. * Operation of pump in this range may result in m

 Do not exceed the maximum case pressure and maximum liquid temperature rating of the pump.

Suction & Discharge Tapping: 1-1/2” X 1-1/4” Motor Voltage:

Three Phase

Model No.

Single

Three

HP Stage

phase:

15 20 25 30 35 40 50 60 70 80 90

THERMOPLASTIC IMPELLER MODELS

1/3

1/2

- 115V; 1/2 thru 2 HP - 115/230V; 3 HP - 230V, 60HZ thru 2 HP - 208-230/460V - 50/60HZ

HP - 208-230/460V - 60HZ

INSPECTION AND STORAGE

When unpacking the unit, inspect carefully for any damage that may have occurred during shipment. If the unit is received sometime before it can be used, it should be inspected, recrated and stored in a dry location.

LOCATION IMPORTANT: In installations where property

damage might result from an inoperative or leaking pump due to power outages, discharge line blockage or any other reason, a back-up system (s) and/or warning system (s) should be used.Install a gate valve and union in the suction and discharge lines. For removal of the pump for service, close the gate valve and disconnect the union.

1. Locate pump as close to the fluid source as possible.

GPM at Total Pressure in PSI

BRASS IMPELLER MODELS

otor

damage.

4. Allow ample clearance around unit for free air circulation.

5. CJ103 Series pumps incorporate a discharge port on the pump casing that can be adjusted in 90 increments. If necessary, adjust the discharge port to accommodate the specific application. Pump performance will not be affected by the position of the discharge port.

SUCTION LIMITATIONS

1. Units are non self-priming. Normally after being primed the total suction lift of the pump is 25 feet. Suction lift varies depending upon elevation (altitude) and water temperature. See Practical Suction Lift chart.

2. Where liquids at or near their boiling points are being handled, the supply must be located above the suction, so that the available NPSH will be greater than that required by the unit.

Press.

2. Place unit where the motor electrical components and piping are protected from the weather and extremes of heat, humidity and below freezing temperatures.

3. Mount unit in a dry location that is easily accessible for inspection and maintenance. If a dry location is not available, mount it on a foundation well above the wet floor.

Max.

PSI

Max.

Case

Press.

PSI

Max. Liquid Temp.

Practical Suction Lifts at Various Elevations and Water Temperatures in Degrees Fahrenheit

Altitude 60º 80º 100º 120º 140º 160º 180º 200º

Sea Level -22 -21 -20 -18 -15 -10 -4 +5 2000 -20 -19 -18 -16 -12 -7 -1 +8 4000 -17 -16 -15 -13 -10 -4 +2 +12 6000 -15 -14 -13 - 11 -7 -2 +6 +16 8000 -13 -12 -10 -8 -4 +2 +9 — 10000 -10 -9 -8 -6 -2 +4 +13 —

This table gives the maximum permissible suction lift or the minimum head permitted on the suction side of a pump at various altitudes and liquid temperatures. A minus sign before a number indicates suction lift. A plus sign before a number indicates minimum head. These figures are to be used as a guide.

PIPING

1. Use galvanized piping, rigid plastic or other suitable pipe that will not collapse under suction or rupture due to pressure.

2. The diameter of the suction and discharge pipe should be no smaller than the corresponding tappings of the pump (see Figure 3 & 4). If long runs are encountered larger pipe should be used. Smaller pipe will reduce the capacity of the pump.

3. All joints and connections should have Teflon tape or pipe sealing compound (male threads only) applied and drawn up tightly.

The entire system must be air and

water tight for efficient operation.

PUMP INSTALLATION

Refer to Figures 5, 6, and 7 for typical installations. Both the suction and discharge pipe should be supported at a point near the pump to avoid strains being placed on the pump.

1. If the pump is used as part of a permanent installation, secure to a rigid foundation with appropriate fasteners.

2. Locate the pump as close to the water as possible, keeping the suction pipe as short as conditions permit.

3. Avoid dips or pockets in offset piping or air will accumulate at high points which will make priming difficult.

4. The suction pipe should slope upward to the pump inlet. A horizontal suction line must have a gradual rise to the pump.

Pressure Gauge Priming Plug

Discharge Tee

Suction Pipe Installed with Gradual Rise to Pump Inlet

Level

Rigid Foundation

Figure 7

Pipe Support

5. On suction lift installations, a foot valve located in the water or a check valve located as close to the water as possible will reduce priming time of the pump and help maintain prime. A strainer must be used on the suction line to filter out dirt and debris.

6. A priming tee installed in the pump discharge port allows water to be poured into the pump case and suction piping, which is required for priming on suction lift installations.

7. Install a gate valve and union in the suction and discharge lines. For removal of the pump for service, close the gate valve and disconnect the union.

Do not use a globe valve or other restricting type of valve at the discharge. This will seriously restrict the capacity of the pump.

8. Pressure Gauges - Properly sized vacuum or

pressure gauges can be installed in both the suction and discharge pipe. The gauges will enable observation of the pump’s performance as well as detecting cavitation, vapor binding or other unstable operation.

Use only components that are rated higher than shut-off pressure of the system. Do not exceed the pump’s maximum case pressure as listed in the following table.

capacity must be installed on any installation where the pump pressure can exceed the pressure tank’s maximum working pressure or on systems where the discharge line can be shut-off or obstructed. Not providing a relief valve can cause extreme over pressure which could result in personal injury and/or property damage.

Models

CJ103 100 PSI CJ101 160 PSI

Maximum Case

Pressure

A pressure relief valve of adequate

ELECTRICAL

Ground motor before connecting

to electrical power supply.

Connect the motor frame to

Hazardous voltage. Can shock, burn or cause death.

Failure to follow warnings can cause fatal or severe shock hazard or equipment failure.

equipment grounding conductor by using green screw. Do not connect green ground wire to any of the motor leads.

Do not ground to a gas supply

line.

Turn off power to motor before working on electrical

connections.

Supply voltage must be within ±10% of nameplate

voltage. If in doubt consult a licensed electrician.

Use wire size specified in wiring Chart E. If possible, connect pump to a separate branch circuit with no other appliances on it. If wiring diagram on motor model plate differs from diagram shown in figures 8, 9 & 10, follow diagram on motor.

All wiring should be performed by a qualified electrician and in accordance with the national and local electric codes.

WIRING

1. Motor voltages will vary depending upon the

motor horsepower and phase. Refer to the motor nameplate and the Motor Data Chart (Chart C) for voltage and electrical data.

Make certain that the power supply conforms to the electrical specifications of the motor supplied. Failure to do so may cause premature motor failure and will void the warranty.

2. To change voltage, remove the rear access

cover, which is held in place with two (2) screws. For proper electrical connection, refer to the connection diagram located on the motor nameplate or figures 8, 9, 10, 11 & 12.

indicates trouble in the motor or power lines and immediate attention is needed.

Never examine, make wiring changes or touch the motor before disconnecting the main electrical supply switch. The thermal device may have opened the electrical circuit.

2. Three phase motors do not have a built in

thermal protection. It is recommended that a properly sized magnetic or manual starter (both with properly sized heaters) be used with all three phase motors. Install starters following instructions of the starter manufacturer. See Figure 13 for magnetic starter wiring diagram.

3. All motors (single and three phase) should be

equipped with a correctly fused disconnect switch to provide protection. consult local or national electric codes for proper fuse protection based on motor data chart (see Charts C & E).

115 VOLT

SINGLE PHASE

LINE

L2A B

YELLOW

WHITE

GRAY

RED

TAN

Figure 8 - Wiring Diagram for Single Phase 1/3-2 HP

LOW VOLTAGE 230V HIGH VOLTAGE 460 V

4 5 6

7 8 9

1 2 3

L1 L3L2 L1 L3L2

IL0770

Figure 9 - Wiring Diagram for Three Phase

3-ø

230 VOLT

SINGLE PHASE

LINE

YELLOW

WHITE

4 5 6

7 8 9

1 2 3

L2A B

GRAY

RED

TAN

IL0180

3 Phase

HIGH VOLTAGELOW VOLTAGE

IL1229

Figure 10 - Wiring Diagram for Baldor TEFC 3 Phase motors

LINE LINE

3 Phase

HIGH VOLTAGELOW VOLTAGE

LINE

IL1230

Figure 11 - Wiring Diagram for Franklin Electric TEFC 1 Phase and 3 Phase motors

LINE

BROWN VIOLET

BLACK YELLOW BLUE

BROWN VIOLET YELLOW

BLACK BLUE

1 Phase

HIGH VOLTAGE

(10)

(9) (2)

(3) (4)

LOW VOLTAGE

(10)

(9) (3)

(2) (4)

LINE

3 Phase

HIGH VOLTAGELOW VOLTAGEGROUND

T9 T3

Lightning Arrestor

(WHEN REQ)

IL1231

Figure 12 - Wiring Diagram for Marathon TEFC 3 Phase motors

Pressure Switch

MV W

LINE

Fused Disconnect Switch

Replace rear access cover before starting or operating pump. Failure to do so can result in personal injury.

MOTOR PROTECTION

1. All single phase motors have built in thermal

protection for all voltages. The overload protects the motor against burnout from overload of low voltage, high voltage and other causes. The device is automatic and resets itself once the temperature has dropped to a safe point. Frequent tripping of the device

Motor

IL0102

#10 or Heavier Copper Ground Wire, Connect to 10 Ft. Ground Rod or Well Casing

Figure 13 - Magnetic Starter Wiring Diagram Three Phase

PRIMING

1. Before starting any centrifugal pump, it is

absolutely necessary that both the casing and suction pipe be completely filled with liquid. This priming can be accomplished by any of the following methods:

2. When the liquid supply level is above the center

line of the pump, it is primed by opening the

2. Proper rotation of pump impeller is critical for three phase pumps. Pump motor should turn counterclockwise (CCW) when facing pump suction tapping. Momentarily “bump” (apply power for less than a second) the motor to check for proper rotation. To change rotation on three phase units, interchange any two (2) incoming line (power) leads.

suction and discharge valves. The inflowing liquid will displace the air and fill the suction line, pump casing, and discharge line up to the level of supply.

3. Where the pump is operating with suction lift and the suction line is equipped with a foot valve, remove the priming plug from the discharge tee (see Figures 5-8) and fill the pump body and suction pipe completely with water. No additional water will be needed for

Figure 14 - Correct Motor Rotation

IL0416

subsequent start-ups unless the pump body is drained.

4. After the pump is turned on it will require 2-5 minutes before all air is evacuated from the suction line and water begins to flow. If there is no water after 5 minutes, turn the pump off and check the following:

5. Any air leaks on the suction line must be eliminated.

6. Suction pipe inlet should be a minimum of 5 feet below the water level.

7. Total suction lift cannot be greater than 25 feet.

8. Any restrictions in the discharge pipe, such as a closed valve must be eliminated.

NOTE: Unit must be full of liquid before operating. Never run dry, or against a closed discharge. Dry running or running unit against a closed discharge will cause damage to the shaft seal. Do not pump dirty water or abrasive liquids, otherwise the same may occur as if running dry.

MOTOR ROTATION

1. Single phase models are one (1) rotation only (counterclockwise when facing the pump suction tapping) and cannot be reversed.

MAINTENANCE Lubrication

The pumps and motors require no lubrication. The ball bearings of the motor have been greased at the factory. Under normal operating conditions they should require no further greasing.

Winterizing your Pump

Cracked pump housings caused by freezing are not covered by warranty. To protect your pump from freezing, for best results remove the pump and store in a warm environment. If pump cannot be removed from your system, remove both drain plugs, one on the suction flange and one at the bottom rear of the pump (see fig 2 in the instructions.) Allow the water to completely drain from the pump. Re-install both drain plugs and fill pump with RV type antifreeze. Antifreeze also acts as a rust inhibitor. It will help keep rust build up to a minimum and seals lubricated inside the pump while it is not in use.

ROTARY SEAL ASSEMBLY REPLACEMENT Disassembly

When disassembling the pump, care

should be taken not to damage the gaskets. If torn or

Chart E

DISTANCE FROM MOTOR TO FUSE

BOX METER,

OR ELECTRICAL

OUTLET

0-50’ 14 14 12 14 12 14 10 14 10 12 10 12 10 14 14 14 14 14 14 14 14 14 14

50-100’ 14 14 12 14 12 14 10 14 8 12 8 12 10 14 14 14 14 14 14 14 14 14 14 100-150’ 14 14 12 14 10 14 10 12 6 12 6 12 10 14 14 14 14 14 14 14 14 14 14 150-200’ 12 14 12 14 10 12 8 12 * 10 * 10 10 14 14 14 14 12 14 12 14 12 14 200-300’ 12 14 10 14 8 12 6 10 * 10 * 10 8 14 14 12 14 12 14 10 12 10 12

Breaker Size

(Amps)

(*) Not economical to run in 115 volt, use 230 volts

1/3 HP 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP 3 HP 3/4 HP 1 HP 1-1/2 HP 2 HP 3 HP

115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 230V 230V 460V 230V 460V 230V 460V 230V 460V 230V 460V

15 15 20 15 20 15 30 15 30 20 30 20 30 15 15 15 15 15 15 15 15 15 15

MINIMUM COPPER WIRE SIZE CHART (GAUGE)

SINGLE PHASE MOTORS THREE PHASE MOTORS

damaged, replace with new gasket (see parts list).

1. Remove the four (4) pump through bolts that connect the mounting ring to the pump body. Remove the pump body, taking care not to damage the gasket or o-ring.

2. Remove the impellers. CJ103 Models are single stage units, having one impeller. Using a 9/16” open end wrench, hold the motor shaft flat and unthread the impeller by turning it counterclockwise. The motor shaft flat area is located in the middle of the mounting ring.

3. CJ101 models are multi stage units, having two or more impellers and one or more intermediate stages. Using an 11/16” open end wrench on the motor shaft extension flat, remove the first impeller by turning or counterclockwise. Remove the intermediate stage (stages) taking care not to damage the gasket (gaskets) and unthread the remaining impellers.

4. Remove the mechanical seal assembly. The rotary portion of the seal assembly (carbon ring, Buna-N gasket and spring) will easily slide off the end of the shaft. The ceramic portion can be pried out of the rubber seating using two (2) screwdrivers (see Figure 15).

Reassembly

The precision lapped faces of the mechanical seal are easily damaged. Handle the replacement seal carefully. Short seal life will result if seal faces (ceramic & carbon) are nicked, scratched or dirty.

1. Clean the seal cavity of the mounting ring and

the motor shaft thoroughly.

2. Apply liquid soap (one drop only) to the outside

of the Buna-N gasket that houses the ceramic seal seat. With thumb pressure, press the ceramic seat, polished face up, squarely into the seal cavity (see Figure 16).

3. If seal does not seat squarely, remove and

Figure 15 - Remove Mechanical Seal

IL0173

IL0168

Figure 16 - Press in Seal

reclean the seal cavity. Place a cardboard washer over the polished seal face and carefully press into place using a piece of pipe or tubing (see Figure 17). Discard cardboard washer.

4. Apply liquid soap (one drop only) to the inside diameter of the rubber drive ring. Slip rubber drive ring (carbon face down) and the spring over the shaft.

5. Reassemble the pump by following the reverse order of the disassembly instructions.

MOTOR REPLACEMENT

1. Nema J motors can be replaced in the field with any standard Nema J jet pump motor by referring to the following instructions and the attached parts list.

2. Follow steps as outlined under Rotary Seal Replacement to remove the pump body, diffuser, impeller and rotary seal.

3. Remove bolts that connect the motor to the mounting ring and pull motor away.

4. Replace motor with standard Nema J jet pump motor by positioning motor against the mounting frame and assembling with four (4) 3/8” x 3/4” cap screws. The mounting base is connected at the bottom of the mounting frame with two (2) 3/8” x 1/2” cap screws.

5. Follow steps of Rotary Seal Assembly to reassemble the remainder of the pump.

BECAUSE DAMAGE TO THE SHAFT SEAL IS MOST LIKELY TO OCCUR IN DISASSEMBLY, A NEW SEAL WILL BE NECESSARY.

3/4” Pipe

- Press Carefully

IL0169

Figure 17- If Necessary, Press with Cardboard and Pipe

NOTE: Cardboard Washer

Protects Seal Face

Seal Seal

Cavity

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Little or no discharge

Loss of suction 1. Air leak in suction line 1. Repair

Pump vibrates and/or makes excessive noise

Pump will not start or run

Pumps leaks at shaft

1. Pump not primed 1. Prime unit

2. Total head too high 2. Shorten suction lift and/or discharge head

3. Suction head higher than pump

3. Lower pump inlet

designed for

4. Impeller clogged 4. Clean

5. Incorrect rotation 5. Refer to wiring information

6. Leak in suction line 6. Repair or replace

7. Inadequate foot valve 7. Make needed adjustments

8. Impeller damaged 8. Replace

9. Foot valve or suction line not

9. Submerge lower in water submerged deep enough in water

10. Insufficient inlet pressure or suction head

10. Increase inlet pressure by adding more fluid to fluid source

11. Wrong size piping 11. Make needed adjustments

12. Casing gasket leaking 12. Replace gasket

13. Suction or discharge line

13. Open

valves closed

2. Suction head too high 2. Lower pump inlet

3. Insufficient inlet pressure or suction head

3. Increase inlet pressure by adding more fluid to fluid source

4. Clogged foot valve or strainer 4. Clean or replace

1. Mounting plate or foundation

1. Reinforce

not rigid enough

2. Foreign material in pump 2. Clean

3. Damaged impeller 3. Replace

4. Cavitation present 4. Check suction line for proper size and be certain valve is open. Remove excessive loops in suction line

5. Worn motor bearings 5. Replace

6. Bent impeller shaft 6. Replace

1. Improperly wired 1. Refer to wiring diagram

2. Blown fuse or open circuit

2. Replace fuse or close circuit breaker

breaker

3. Loose or broken wiring 3. Tighten connections and replace broken

wiring

4. Impeller clogged 4. Clean

5. Motor shorted out 5. Replace

1. Worn mechanical seal 1. Replace

2. Bent impeller shaft 2. Replace

CENTRIFUGAL PUMP REPAIR PARTS

“CJ103” SERIES

(For Pricing Refer To Repair Parts Price List)

HP 1/3 1/2 3/4 1 1-1/2 2

STAGE 1 1 1 1 1 1

SINGLE PHASE

BRASS IMPELLER

THREE PHASE

BRASS IMPELLER

ITEM

11Motor, Nema J - 1PH

‡ 2 3 4

5 5A 5B

‡

910Hex Hd. Cap Screws 3/8 x 1”

(*) Standard hardware item (‡) Not shown (†) For pumps wi h paper gasket, replace with part number 127782

(

∆) Kit Includes: Access Cover, Screws & Wiring Diagrams

SINGLE PHASE

PLASTIC IMPELLER

THREE PHASE

PLASTIC IMPELLER

DESCRIPTION

Motor, Nema J - 3 PH Motor Access Cover Screws, Access Cover

Slinger Washer Mounting Ring Hex Hd. Cap Screws 3/8 x 3/4” Seal, Rotary w/Spring Impeller - Brass Impeller - Plastic Clearance Ring Ring, Square Cut †

Body Assembly - Brass Impeller Body Assembly - Plastic Impeller Suction Clearance Ring-Brass Pipe Plugs, 1/8” NPT

Base

MODEL

NO.

PART

NO.

021301R

021302

126905 134107

131100

132583

021439

125855

CJ103031 CJ103051 CJ103071 CJ103101 CJ103151 CJ103201

CJ103P031 CJ103P051 CJ103P071 CJ103P101 CJ103P151 CJ103P201

98J103

—

1 2

1 1 4 1

130403A

133426

N/A

127870

127869A

4 1

FORM NO. FW0039

SUPERSEDES 1009

PAGE 4-1A REPAIR PARTS

CJ103053 CJ103073 CJ103103 CJ103153 CJ103203

CJ103P053 CJ103P073 CJ103P103 CJ103P153 CJ103P203

98J105 98J305

1 2

1 1 4 1

126900A

139222 138138

127870

127869A

4 1

98J107 98J307

127805 021280 134240

127780

N/A

IL0417

QTY.

98J110

1 2

1 1 4 1

4 1

98J310

1 2

1 1 4

1 127804 135248 134240

127780

N/A

98J115 98J315

1 2

1 1 4

1 127806 021279 134240

127780

N/A

98J120 98J320

127848

127780

0110

1 2

1 1 4 1

N/A N/A

4 1

FORM NO. FW0040 0813 SUPERSEDES 0811

CENTRIFUGAL PUMP REPAIR PARTS

“CJ101” SERIES

(For Pricing Refer To Repair Parts Price List)

Detail of Intermediate Stage Assembly

Square Cut Ring

HP 3/4 1 1-1/2 2 2 3

STAGE 2 2 2 2 3 3

SINGLE PHASE - BRASS IMPELLER

ITEM

THREE PHASE - BRASS IMPELLER

SINGLE PHASE - PLASTIC IMPELLER

THREE PHASE - PLASTIC IMPELLER

MODEL

NO.

CJ101B071 CJ101B101 CJ101B151 CJ101B201 CJ101C201 CJ101C301 CJ101B073 CJ101B103 CJ101B153 CJ101B203 CJ101C203 CJ101C303 CJ101P071 CJ101P101 CJ101P151 CJ101P201 CJ101D201 CJ101D301 CJ101P073 CJ101P103 CJ101P153 CJ101P203 CJ101D203 CJ101D303

DESCRIPTION PART NO. QTY

11Motor, Nema J - 1 PH

Motor, Nema J - 3 PH Motor Cover w/Screws Screws, Cover

‡

Slinger Washer

Shaft

Mounting Ring

Hex Hd. Cap Screws 3/8 x 3/4”

Seal, Rotary w/Spring

Impeller, Brass

Impeller, Thermoplastic

Spacer, Shaft

Gasket

Intermediate Stage Assy-Brass**

Intermediate Stage Assy-Plastic**

‡

Suction Clearance Ring

‡

Hub Clearance Ring

‡

Square Cut Ring Interm. Stg.

Suction Flange Assembly-Brass

Suction Flange Assembly-Plastic

‡

Suction Clearance Ring

‡

Suction Bearing

Pump thru Bolts (Grade 5) 3/8” x 3-1/4”

Pump thru Bolts (Grade 5) 3/8” x 5”

Base w/ Bolts 3/8” x 1-1/4”

1/4" NPT Plug

(*) Standard hardware item (†) For quantity required — See number of stages (‡) Not shown (**) Includes two castings, square cut ring, suction and hub clearance ring - See Detail Drawing (∆) Kit Includes: Access Cover, Screws & Wiring Diagrams

021301R

021302

126905

125204

131100

133380 130968

131239B

023405 130957 131282 020240

125227A

023404 130957 020053

020054

98J107 98J307

1 2

135279A

1 2 1

†135280A

†133425

1 2 1 1 1 1 1

1 1 1 1

-1 4

98J110 98J310

1 2

135279A

1 2 1

†135281A

†133427

1 2 1 1 1 1 1

1 1 1 1

-1 4

†126900A

IL0159

98J115 98J315

1 2

135279A

1 2 1

†139180

1 2 1 1 1 1 1

1 1 1 1

-1 4

98J120 98J320

1 2

135279A

1 2 1

†126901A

†128472

1 2 1 1 1 1 1

1 1 1 1

-1 4

98J120 98J320

1 2

136612A

1 2 1

†139126A

†139221

2 3 2 2 2 2 2

1 1 1 1

-4 1 4

98J630 023251

1 2

136612A

1 2 1

†136951A

†139104

2 3 2 2 2 2 2

1 1 1 1

-4 1 4

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