Star CG14TB Service Manual

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TWO-SIDED
GRILLS
MODEL
CG10, GR10
Installation and
Operation
Instructions
2M-Z2906 Rev. O 10/03/2014
14 x 14 Grooved Grill
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
Model No.
Serial No.
Voltage
Purchase Date
Authorized Service Agent Listing
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303
Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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Model
No.
Grid
Surface
“A” Width “B” Depth
SPECIFICATIONS
Height
“C” Closed “D” Open Shipping Installed
Voltage Wattage Amps NEMA
Approx. Weight
GR10 Alum.
GR10I Iron
GR14 Alum.
GR14I Iron
16-1/8” 21-1/8” 14-1/4” 28-3/4” 120 1800 15
40.9 cm 53.7 cm 36.2 cm 73 cm 208/240 1350/1800 6.5/7.5 6-15P 23.6 kg 16.3 kg
16-1/8” 21-1/8” 14-1/4” 28-3/4” 120 1800 15
40.9 cm 53.7 cm 36.2 cm 73 cm 208/240 1350/1800 6.5/7.5 6-15P 30.4 kg 28.1 kg
19-5/8” 24-5/8” 14-1/4” 33” 120 1800 15
49.8 cm 62.5 cm 36.2 cm 83.2 cm
19-5/8” 24-5/8” 17-1/4” 36”
49.8 cm 62.5 cm 43.8 cm 91.4 cm 45.9 kg 39.4 kg
208/ 240 1350/1800 6.5/7.5 6-15P
230 1650 7.17 BS 1363A
208/240 2700/3600 13/15 6-20P
5-15P
5-20P*
5-15P
5-20P*
5-15P
5-20P*
52 lbs. 36 lbs.
67 lbs. 57 lbs.
67 lbs. 55 lbs
30.4 kg 24.9 kg
101 lbs. 87 lbs.
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Specications
Model Platen Timer Country
CG10I-120V
without TimerCG10I-120VC Canadian CG10I-240V
CG10IT-120V
CG10IT-240V
CG14-120V
CG14-240V CG14-2T-120V CG14-2T-120VC Canadian CG14GTB-120V Smooth Bottom and Grooved Top Platens with Timer CG14I-240V
CG14IGT-240V Grooved Top andSmooth Bottom Platens CG14IT-120V CG14IT-120VC Canadian CG14IT-240V Grooved Top and Bottom Platens CG14ITGT-240V Grooved Top andSmooth Bottom Platens CG14T-120V CG14T-120VC Canadian CG14T-240V GR10-120V GR10-120VC Canadian GR10-240V GR10I-120V GR10I-120VC Canadian GR10I-240V GR10IT-120V GR10IT-120VC Canadian GR10IT-240 GR10T-120V GR10T-120VC Canadian GR10T-240 GR14-120V
GR14-240V GR14-2T-120VC with 2 Timers Canadian GR14B-UK GR14C-240V Chrome GR14I-240V GR14IT-120V
GR14ITB-120V GR14SN-120V GR14SN-120VC Canadian GR14T-120V GR14T-120VC Canadian GR14T-240V
CastIron
Aluminum
CastIron
Aluminum
CastIron
Aluminum
CastIron
Aluminum
with TimerCG10IT-120VC Canadian
Grooved Top and Bottom Platens
without TimerCG14-120VC Canadian
with 2 Timers
Grooved Top and Bottom Platens
without TimerCG14IB-120V Grooved Top and Bottom Platens w/New Hinge
Grooved Top and Bottom
with Timer
without Timer
Grooved Top and Bottom Platens
Snub NoseSmooth Top and Bottom without Timer
Smooth Top and Bottom Platens with Timer
with Timer
without TimerGR14-120VC Canadian
without Timer
with TimerGR14IT-240V
United Kingdom
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CAUTION
WARNING
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
VENTILATION AND CLEARANCES
The installation of any components such as a vent hood, grease extractors, and/or re
extinguishing systems, must conform to their applicable nationally recognized installation standards and/or local building codes.
ELECTRICAL CONNECTION
Before making any electrical connection be sure to read data plate which is located at the bottom of the unit.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This unit is equipped with a 3-prong (grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded 3-prong receptacle.
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT.
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ELECTRICAL SPECIFICATIONS
Model No. Volts Rated Wattage Amps NEMA Plug
GR 10 120 1800 15 5-15P GR 10 240 1800 7.5 6-15P GR 10I 120 1800 15 5-15P GR 10I 240 1800 7.5 6-15P CG 10I 120 1800 15 5-15P CG 10I 240 1800 7.5 6-15P
Note: For Canada, 120 volt units listed above have NEMA 5-20P plug.
Model No. Volts Rated Wattage Amps NEMA Plug
GR 14 120 1800 15 5-15P GR 14 240 1800 7.5 6-15P CG 14 120 1800 15 5-15P CG 14 240 1800 7.5 6-15P GR 14I 240 3600 15 6-20P CG14I 120 1800 15 5-15P CG 14I 240 3600 15 6-20P CG 14IGT 240 3600 15 6-20P GR 14C 240 3600 15 6-20P
Note: For Canada, 120 volt units listed above have NEMA 5-20P plug and 12/3 gage cord.
INITIAL START UP
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, clean and heat for approximately 30 minutes. The grill may emit a small
amount of smoke as the cooking surfaces reach 300-350°F. Do not be alarmed, as the smoke is caused by oils associated with the manufacturing process and will stop when the grill reaches 400°F.
SEASONING THE COOKING SURFACES (NON CHROME SURFACES) FIRST TIME SEASONING
Follow your company/corporate guidelines for seasoning cooking surfaces. or
1. Bring the grill to 300°F and leave it on while doing the next three steps.
2. Brush the cooking surfaces with a salt free liquid vegitable oil. If using an aerosol agent, rst apply into a cup and then brush onto cooking surface.
3. Let sit for 20 minutes, and then wipe clean using a warm damp cloth.
DAILY SEASONING
The grill should not require much seasoning while in use. In most cases, brush a light coating of a salt free liquid vegitable oil in the morning and occasionally throughout the day will be enough to prevent any sticking. It is not necessary to apply before grilling each item.
SETTING THE TEMPERATURE
The thermostat control knob is used to set the temperature to your requirements. The maximum set point is 550°F (288°C), the minimum set point is 175°F (79°C). See Knob Settings.
SETTING THE TIMER (TIMER MODELS ONLY)
(9 MIN. 59 SEC. MAX)
The timer may be factory pre-set. If changes are required follow these simple steps:
1. To increase time, press and hold the (UP) button. The Start/Stop button can now be used to increase the cooking time.
2. To decrease time, press and hold the (DOWN) button. The Start/Stop button can now be used to decrease cooking time.
When the timer reaches "00:00" the alarm will sound three times.
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KNOB SETTING
Knob Position Approx. Temp
1-2 175°F / 79°C 3 200°F / 93°C 4 250°F / 121°C 5 300°F / 148°C 6 350°F / 176°C 7 400°F / 204°C 8 450°F / 232°C 9 500°F / 260°C 10 550°F / 287°C
ON/OFF ROCKER SWITCH (TIMER MODELS ONLY)
The switch turns the unit on and off. The switch has three positions:
With the switch in this position, both top and bottom platens will heat.
With the switch in this position, neither platen will heat.
With the switch in this position only bottom platen will heat.
DAILY OPERATION
Always allow 10-20 minutes of preheat time before loading the unit with product.
Failure to allow sufcient preheat time will result in unsatisfactory cooking of the rst load.
Check the power cord to insure that it is plugged into a proper outlet.
Check that the switch and thermostat control are turned on.
Set the unit's ON/OFF rocker switch to desired position.
Set the thermostat control knob to desired temperature.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
Turn thermostat down to 200°F (93°C) during idle periods. It will take only a few minutes to regain operating temperature.
Use spatula to push excess grease into grease drawer after each load of food is cooked. This will reduce smoking of hot grease and carbonizing.
Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize.
"Season" cooking surfaces with non-salted vegetable oil to reduce product sticking.
MONTHLY LUBRICATION/INSPECTION
Apply two (2) drops of non-toxic mineral or vegetable oil to counter balance shoulder rivets and plastic spacers.
Check and clean brass rollers to make sure they are rolling and not sliding on the cam surfaces of the counterbalance.
Check the bolts, screws and nuts, tighten if necessary.
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CLEANING (NON CHROME SURFACES)
Begin cleaning procedure by using the operating procedures within your organization, or follow the steps below:
1. If particles adhere to the cooking surface during the day, scrape them off with a spatula.
NOTE: It is best not to let food cook onto the grill, as food build-up on the grill will increase
sticking and smoking. In addition, carbon may build up on the grill surface and reduce the cooking
efciency.
CARBON BUILDUP: A black matter that forms on or near the cooking surface. Generally this is a combination of: releasing agents, oils, food particles etc. that has cooked itself to the surface.
After a period of time without cleaning, this will reduce performance and material may start aking
off. When that happens, follow the "Carbon Cleaning" procedures.
2. At the end of the day, wipe down all surfaces with a warm, damp cloth and mild detergent, then dry.
CARBON CLEANING
When carbon build up occurs, use a carbon removal agent according to the instructions provided with the cleaner. When this process is complete, you must re-season the grill according to your company/ corporate guidelines, or the seasoning instructions in this manual.
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
CAUTION
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
DO NOT USE SHARP OBJECTS TO REMOVE CARBON BUILD-UP.
BEFORE CLEANING MAKE SURE POWER IS TURNED OFF, UNIT IS UNPLUGGED AND IS NOT TOO HOT.
While holding top lid with one hand, apply only cleaners which are safe for aluminum and iron surfaces. Wipe with clean sponge or towel until unit is clean.
DO NOT SPLASH FRONT CONTROL PANEL!
DO NOT SPLASH FLEX CONDUIT CONNECTING TOP AND BOTTOM OF THE UNIT.
Remove and empty to clean grease catcher drawer as required using mild detergent and water.
WARNING
Do not use ice or cold water to clean the cooking surfaces when the unit is hot. The surfaces are cast aluminum or cast iron and may crack or deform under the shock of rapid temperature change.
CLEANING (CHROME SURFACES)
It takes very little time and effort to keep this Industrial Chromium griddle surface sparkling clean and
performing at top efciency. DO NOT allow grease to accumulate as it will carbonize and become difcult to remove. To prevent this condition the following cleaning suggestions should be followed:
1. Remove excess grease and food regularly with a 4” (100mm) wide Razor Sharp type scraper with rounded corners and wipe surface with a damp cloth if desired.
2. Following the scraping, for end of the day cleaning, a damp cloth and a non-silicated, non-abrasive, non-chlorinated cleaner such as Bon-Ami may be used to wipe surface clean, followed by wiping with a clean wet cloth.
3. Use a clean cloth and good non-abrasive cleaner to clean the (NON COOKING SURFACES) stainless steel body of the griddle. Wipe the control panel front with a soft cloth.
4. At least once a day, remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawer is removed by pulling forward and out.
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