Star ACcel-2-DC, ACcel-2-AC Owner's Manual And Service Manual
Owner’s Manual and Service Guide
ACcel-2-DC and ACcel-2-AC
May 2014
Notes:
• Only authorized persons should be allowed to operate the vehicle. It is recommended that
the only persons allowed to operate the vehicle possess a valid motor vehicle driver’s
license.
• Don’t depress the accelerator pedal and parking pedal at the same time, or it will damage
the controller system and motor.
• Release the parking pedal before starting the vehicle, or it will damage the brake system as
well as other parts.
• Don’t modify the vehicle, or the performance and lifespan of the vehicle will be affected and
can cause safety issues.
• Don’t add any electronic equipment, such an on-board phone to avoid interference with the
control system.
• Don’t overload.
1
Table of Contents
Specifications 3
Roof Installation 5
Operation 7
Operation layout 7
Dashboard 7
Switches 8
Pedals 8
Charging 9
Cigarette lighter 9
User information 9
Driver information 10
Driving 10
Operation procedure 10
Safety 11
Driving on slopes 11
Parking notes 11
Before initial use 12
Maintenance 12
Battery maintenance 13
Charging the battery group 15
Brake system maintenance 15
Steering system maintenance 15
Motor maintenance 16
Lubrication maintenance 16
Maintenance schedule 17
Troubleshooting 18
After-Sale Service 20
Monthly Maintenance Record 21
Electrical Diagrams 22
2
Vehicle Specifications
Passengers
2
Battery group
48V, 8 x 6V, Trojan 105
Motor
7 HP KDS AC (64 PPR Encoder)
Controller power
Curtis 48V 450 Amp AC
Top speed (mph)
19.5 (20-25 LSV)
Load Capacity (lbs)
660
Weight including battery (lbs)
1360
Dimensions (in)
96 x 48 x 73
Ground clearance (in)
5
Turing Radius (ft)
11
Wheelbase (in)
66
Climbing capacity
30%
Front suspension
A-arm style independent suspension
Steering system
Rack and pinion
Brake system
4-wheel disc with mechanical foot e-brake
Tire size
205x50- 10 CST, DOT
Tire pressure (psi)
30
Drive train
Direct rear drive with 10.25:1 ratio
Front/rear tread (in)
37 / 39
Brake Distance (ft)
10
Charger
48V 17A
Charging time (hours)
8-10
ACcel-2-AC
3
ACcel-2-DC
Passengers
2
Battery group
48V, 8 x 6V, 225AH
Motor
5.5 HP KDS DC Motor
Controller power
Curtis 48V 400 Amp DC 1268
Top speed (mph)
19.5 (20-25 LSV)
Load capacity
600
Weight including battery (lbs)
1350
Dimensions (in)
96 x 48 x 73
Ground clearance (in)
5
Turing Radius (ft)
12
Wheelbase (in)
65
Climbing capacity
30%
Front suspension
A-arm style independent suspension
Steering system
Rack and pinion
Brake system
4-wheel disc with mechanical foot e-brake
Tire size
205x50- 10 CST, DOT
Tire pressure (psi)
30
Drive train
Direct rear drive with 10.25:1 ratio
Front/rear tread (in)
37 / 39
Brake Distance (ft)
10
Charger
48V 18A
Charging time (hours)
8-10
4
Roof Installation
Backrest
Rear lid
Windshield trim cover
Roof kit
Backrest bracket
Rear column (Right)
Rear column (Left)
Pre-Installation preparation: Check the kit list as per below.
1|
4|
2|
5|
3|
6|
7|
5
Installation procedure
t bracket
Install the backrest and rear box according to
shown left for next installation.
ng the
installation to avoid surface scratches or other
First step
Put the rear columns (right and left) into the
corresponding holes. Attach it to the chassis by
M10 bolts. Then install the backres
with a M6*40 round screw, tighten.
Second step
the location shown left. Attach the backrest by 4
M8 hex bolts, and attach the rear box by the M5
oversized head break mandrel rivets.
Put the windshield trim cover to the location
Third step
Install the roof and windshield. Attach it with
M8*45 Hexagon bolts at the indicated location.
Ensure the correct position after tightening all
connections. Take caution duri
damages of parts.
6
Operations
1| Combination switch
2| Key switch
3| Dash display
4| Steering wheel
5| Glove-Box
6| Cigarette lighter
7| High/Low speed switch
8| Light switch
9| Accelerator pedal
10| Brake pedal
11| Parking brake pedal
12| F/R Switch
Dashboard
1| High Beam
2| Left turn signal
3| Battery indicator
4| Speed
5| Right turn signal
6| Odometer
7
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