Star 860TCHSA Operators Manual

Star Manufacturing International Inc.
Installation and
265 Hobson Street Smithville, TN 37166
Phone: (800) 264-7827 Fax: (314) 781-2714
Instructions d’installation
et d’opération
2M-Z16558 Rev. C 06/2019
ULTRA-MAX™ GAS GRIDDLE MODELS
GRILS A GAZ ULTRA-MAX MODELES
824MA 824TA 824TCHSA
836MA 836TA 836TCHSA 848MA 848TA 848TCHSA 860MA 860TA 860TCHSA 872MA 872TA 872TCHSA
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
AVERTISSEMENT: L’installation inexacte, le réglage,
le changement, le service ou l’entretien peuvent causer des dégats matériels, des dommages ou la mort. Lisez les instructions d’installation, d’opération et d’entretien complètement avant d’installer ou entretenir ce matériel.
FOR YOUR SAFETY: Do not store or
use gasoline or other ammable vapors or
liquids in the vicinity of this or any other appliance.
POUR VOTRE SÛRETÉ: N’enregistrez pas ou
n’utilisez pas l’essence ou d’autres vapeurs ou
liquides inammables à proximité de ceci ou d’aucun
autre appareil.
WARNING: This appliance shall be installed in accordance with current regulations and used only in well­ventilated space. Refer to instructions before installing and using this appliance.
AVERTISSEMENT: Cet appareil sera installé selon
des règlements actuels et utilisé seulement dans l’espace bien-aéré. Référez-vous aux instructions avant d’installer et utiliser cet appareil.
In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.
En outre, là devrait être signalé, dans un
emplacement en avant, des instructions détaillées
d’être suivi en cas que l’opérateur sent le gaz.
Obtenez les instructions du fournisseur local de gaz.
ANSI/NSF 4
SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions
provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit or for an updated listing go to:
Website: www.star-mfg.com E-mail customerservice@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 264-7827 Fax: (314) 781-2714
E-mail customerservice@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
265 Hobson Street Smithville, TN 37166 U.S.A
2
22
32 3/8”
Width
(82.3 cm)
30 5/8”
(82.3 cm)
GAS INLET
2 3/16”
(5.5 cm)
13 9/16”
(34.4cm)
4”
7 7/16”
(13.8cm)
18”
(45.8cm)
IL2585
SPECIFICATIONS
Model Type Controls BTUH Griddle Area
824MA 836MA 3 90,000 860 sq. in. (5545 sq. cm) 36” (91.4cm) 321lbs (145.4kg) 366lbs (165.8kg) 848MA 4 120,000 1146 sq. in (7397 sq. cm) 48” (122cm) 428lbs (193.3kg) 488lbs (221.1kg) 860MA 5 150,000 1433 sq in (9242 sq cm) 60” (152.4cm) 535lbs (242.4kg) 610lbs (276.4kg)
Manual
Valve (pilot)
2 60,000 573 sq in (3697sq. cm) 24” (61cm)
872MA 6 180,000 1719 sq in (11091 sq cm) 72” (182.9cm) 642lbs (290.9kg) 732lbs (331.7kg)
824TA
2 60,000 573 sq in (3697sq. cm) 24” (61cm)
836TA 3 90,000 860 sq. in. (5545 sq. cm) 36” (91.4cm) 321lbs (145.4kg) 366lbs (165.8kg)
848TA 4 120,000 1146 sq. in (7397 sq. cm) 48” (122cm) 428lbs (193.3kg) 488lbs (221.1kg)
T-Stat (pilot)
Dimensions Approx Weight
Width Depth Height Installed Shipping
214lbs (97kg) 244lbs (110.6kg)
32 3/8”
(82.2cm)
18”
(45.7cm)
214lbs (97kg) 244lbs (110.6kg)
32 3/8”
(82.2cm)
18”
(45.7cm)
860TA 5 150,000 1433 sq in (9242 sq cm) 60” (152.4cm) 535lbs (242.4kg) 610lbs (276.4kg)
872TA 6 180,000 1719 sq in (11091 sq cm) 72” (182.9cm) 642lbs (290.9kg) 732lbs (331.7kg)
824TSA, TSCHSA
836TSA, TSCHSA
848TSA, TSCHSA
860TSA, TSCHSA
872TSA, TSCHSA
Thermal
Spark
(no pilot)
2 80,000 573 sq in (3697sq. cm) 24” (61cm)
214lbs (97kg) 244lbs (110.6kg)
3 120,000 860 sq. in. (5545 sq. cm) 36” (91.4cm) 321lbs (145.4kg) 366lbs (165.8kg)
4 160,000 1146 sq. in (7397 sq. cm) 48” (122cm) 428lbs (193.3kg) 488lbs (221.1kg)
32 3/8”
(82.2cm)
18”
(45.7cm)
5 200,000 1433 sq in (9242 sq cm) 60” (152.4cm) 535lbs (242.4kg) 610lbs (276.4kg)
6 240,000 1719 sq in (11091 sq cm) 72” (182.9cm) 642lbs (290.9kg) 732lbs (331.7kg)
33
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
Ultra-Max series griddles are equipped for use on either natural or propane gas. All units are shipped for natural gas and can easily be converted to propane. See Propane Gas - Conversion.
-IMPORTANT-
Be sure to remove all paper protection and packing material from unit prior to lighting. Remove the protective plastic from the griddle plate and thoroughly clean the unit's exterior surfaces.
KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES! For use on non-combustible countertops only. Combustible and non-combustible material must be at least 48" (120cm) from the top of the appliance and at least 6" (16cm) from the sides and back. Adequate clearance should also be provided for proper operation and servicing.
The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
NOTICE
When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 or CAN/CGA-6.16 and a quick-disconnect device complying with either ANSI Z21.41 or CAN1-6.9. It must also be installed with restraining means to guard against transmission of strain to the connector.
For your protection, we recommend a qualied installing agency install this appliance.
They should be familiar with gas installations and your local gas requirements. In any
case, your gas company should be called to approve the nal installation.
This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
EXHAUST CANOPY
Griddles inherently create a good deal of heat and smoke and should be installed under an efcient exhaust hood with ame proof lters. A vertical distance of not less than 48" shall be provided between the top of the appliance and lters or any other combustible material. Exhaust installation must
conform to local codes.
CAUTION
AIR SUPPLY: Provisions for adequate air supply must be provided.
AIR INTAKES IN BOTTOM
Air for combustion enters from the bottom of the unit. Do not obstruct this area.
44
SCREW LEGS INTO
MOUNTING NUTS ON BOTTOM
FLOOR STAND SHELF
STIFFENING SUPPORTS FOR
860 & 872 MODELS ONLY
FLOOR STAND MODELCOUNTER TOP MODEL
ON OPTIONAL EQUIPMENT STAND
IL2586
CAUTION
LEVELING UNIT
This griddle is supplied with 4 feet or oor stand legs which must be screwed into the body. After the griddle is in its nal position, adjust the legs to create 1/8 inch slant from back to front. This will
allow the grease to run into the grease gutter and provide the proper combustion air for the burners.
Adjusting the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with other
units.
DO NOT INSTALL WITHOUT ATTACHING FEET OR SUPPLIED STAND LEGS AND SHELF - DO NOT REMOVE FEET.
Caster Kits: Casters can be used with oor
stand models or optional equipment stand. For installation, carefully mark and cut off from the bottom of each leg using a straight cutting saw and de-burr the inside tube wall prior to installing the caster. Cut leg should measure
19" tube length, not overall length. Casters add about 6-1/4" of height to the unit. Be
sure to use approved strain relief means for protecting gas line connection. If an appliance is equipped with casters and is gas connected with a quick connect coupling, all personnel must be aware that there is a restraint on the appliance and if disconnected for service or cleaning it must be reconnected as originally installed prior to use.
55
GAS PIPING
PLUG
IL1199
Natural
Regulator
Propane / LP
Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to meet the
full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male
threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. WARNING:
Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage
the valve and affect its operation. When installing this appliance, all pipe and ttings must be free from
all internal loose dirt.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe at the rear of the unit. The gas supply is then connected to it. The supply pressure to the regulator is not to exceed 1/2 psig. If the gas pressure going to the regulator on the griddle exceeds 1/2 PSIG then another regulator must be installed to lower the pressure going to it. This second regulator is not supplied with the griddle and is the customers responsibility. All units are shipped for use with natural
gas. MA and TA Series Models are shipped set for 5" water column manifold pressure. TSA and TSCHSA Series Models are shipped set for 5" water column manifold pressure.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the manifold and within six feet of the griddle. The shut-off valve is not supplied with the griddle and is the customers responsibility.
CONNECTING GAS SUPPLY LINE
The gas inlet of the griddle is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.
PROPANE GAS - CONVERSION
This griddle is equipped with xed orice hoods and is shipped from the factory for use with natural gas. To convert to propane gas install the orice hoods located behind the front panel as follows:
1. Remove the front panel by removing the screws located on the front and bottom.
2. Remove the burner mounting screws in the center of the combustion chamber access covers.
3. Slide the burners back off the orice hoods.
4. Remove the natural gas orice hoods and install the propane orice hoods.
5. Slide the burners back over the orice hoods
and reinstall the burner mounting screws.
6. Reinstall the front panel.
7. Set the pressure regulator to 10" (25.4cm)
water column by removing the slotted or hex cap from the center of the regulator.
Invert the plug and reinstall. The letters "LP" will now be visible on the plug. Reinstall the cap. An 1/8" pipe plug is located on the manifold for
attaching a pressure gauge.
CHECKING FOR GAS LEAKS
Check entire piping system for leaks. Soap and water solution or other material acceptable for the purpose, shall be used in locating gas leakage.
CAUTION
Matches, candle ame or other sources of ignition shall not be used for
locating gas leaks.
66
PILOT FLAME ADJUSTMENT
The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on.
MANUAL VALVE AND THROTTLING CONTROL MODELS
Adjust the ame as low as possible while still providing immediate burner ignition when the control
knob is turned to high.
LIGHTING INSTRUCTIONS
When the griddle is rst lit, it will smoke until the preservative oils and impurities are burned off.
The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on. Snap Action giddles do not have a standing pilot and do not require lighting. The Unit should be properly leveled prior to lighting, with the rear of the griddle slightly higher than the front to allow
grease to roll off and ue gasses to escape out the rear..
DO NOT ATTEMPT TO LIGHT YOUR PILOT BURNER IF YOU EXPERIENCE A STRONG GAS ODOR.
CAUTION
MANUAL VALVE AND THROTTLING CONTROL MODELS
1. Turn off the main valve to the unit and wait 5 minutes to clear gas.
2. Turn off all knobs and pilot valves.
3. Turn on main valve to unit and light all pilots.
4. Turn burner knobs to desired position.
5. To turn burners off, turn knobs to off.
ORIFICE ELEVATION COMPENSATION CHART
Orice @ sea level 2000 3000 4000 5000 6000 7000 8000 9000 10000
Manual Control Gas Griddles: 824ma thru 872MA
NAT 41 42 42 42 43 43 44 44 45 46
LP 52 52 53 53 53 53 53 54 54 54
Thermostatic Conrol Gas Griddles: 824TA thru 872TA
NAT 38 39 40 41 41 42 42 43 43 44
LP 52 52 53 53 53 53 53 54 54 54
Snap Action Gas Griddles: 824TSA thru 872TSA
NAT 34 35 36 36 37 37 38 39 40 42
LP 49 50 50 50 51 51 51 52 52 52
77
CAUTION
BURNER AIR SHUTTER ADJUSTMENT
The burner air shutter has a locking screw on the bottom side of the venturi. Loosen this screw
to make any adjustment and tighten the screw to lock the air shutter in place after adjustment is complete. Any adjustment must be made when the burner is at full input before the control temperature setting has been satised.
1. Turn the control knob to the highest position and observe the burner ame.
2. Slowly decrease the air shutter opening until the ame is a soft blue with yellow tips, then increase the opening until the yellow tips disappear and the ame is a hard blue.
3. Do not open the shutter to a point where the ame is unstable or lifting from the burner surface. The ame must be steady and even across the entire burner.
The following was set at the factory and the adjustment should only be made by an authorized installer and only if you are experiencing this specic problem.
BYPASS ADJUSTMENT ON THROTTLING CONTROL MODELS ONLY
Throttling control models have a minimum ame setting that provides a steady uniform ame across the burner when the control heat setting has been satised.
1. Set the control at the maximum setting and wait for the burner ame to throttle back.
2. Turn the dial to the 200 degree setting. A small steady ame should be visible on all the burner ports. This ame should be approximately 1/8" high.
3. An adjustment screw is located either on the front or side of the control housing.
4. Turn clockwise to decrease the ame height; turn counterclockwise to increase the ame
CAUTION
CAUTION
ELECTRICAL CONNECTION FOR SNAP ACTION AND CHROME SURFACE MODELS ONLY
Snap action and chrome surface griddles are equipped with a three-prong grounding plug. The unit is designed for use on a 120 volt 15 amp 50/60 cycle AC single-phase circuit only. For protection against electrical shock, the unit must be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Do not connect to any other type of current or serious damage will occur.
OPERATING INSTRUCTIONS
SEASONING THE GRIDDLE HEATING SURFACE (NON-CHROME SURFACES)
Clean the griddle surface thoroughly. After the griddle has been thoroughly cleaned, it should be seasoned to prevent food from sticking. Before using and after each thorough scouring, season the griddle heating surface in the following manner:
1. Turn the temperature control dial to 350°F (174.0°C).
2. Using a clean cloth, not a spatula, spread a thin lm of cooking oil or shortening over the griddle cooking surface. This lm should remain on the hot griddle surface 1/2 hour.
3. Remove excess shortening and wipe clean.
4. Apply another lm of cooking oil over the hot cooking area for another 1/2 hour, and again remove
excess shortening and wipe clean. The griddle surface should now be ready for use.
Even with careful seasoning food may, to some extent, stick to the griddle cooking surface until griddle plate is "broken in."
COOKING
Set the dial knob to the setting desired. After a 30 minute (minimum) preheating period, the griddle will automatically maintain the selected temperature.
88
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