Star 804HM Service Manual

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Phone: [phone]
Fax: [phone]

2M-Z5486 Rev. B 5/01/11

Installation and

Operating Instructions

Instructions d’installation

et d’opération

ULTRA-MAX™ GAS HOTPLATE MODELS

HOTPLATE DE GAZ ULTRA-MAX™ MODELES

802H, 804H,

806H, and 808H

WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, injury or death. Read
the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.

AVERTISSEMENT: L’installation inexacte, le

réglage, le changement, le service ou l’entretien
peuvent causer des dégats matériels, des dommages
ou la mort. Lisez les instructions d’installation,
d’opération et d’entretien complètement avant
d’installer ou entretenir ce matériel.

FOR YOUR SAFETY: Do not store or use

gasoline or other ammable vapors or liquids

in the vicinity of this or any other appliance.
POUR VOTRE SÛRETÉ: N’enregistrez pas ou

n’utilisez pas l’essence ou d’autres vapeurs ou

liquides inammables à proximité de ceci ou d’aucun

autre appareil.

WARNING: This appliance shall be installed

in accordance with current regulations and
used only in well-ventilated space. Refer to
instructions before installing and using this

appliance.
AVERTISSEMENT: Cet appareil sera installé

selon des règlements actuels et utilisé
seulement dans l’espace bien-aéré. Référez­vous aux instructions avant d’installer et utiliser
cet appareil.

In addition, there should be posted, in a
prominent location, detailed instructions to
be followed in the event the operator smells
gas. Obtain the instructions from the local gas

supplier.

En outre, là devrait être signalé, dans un

emplacement en avant, des instructions détaillées

d’être suivi en cas que l’opérateur sent le gaz.

Obtenez les instructions du fournisseur local de
gaz.

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These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business

8:00 am to 4:30 p.m. Central Standard Time

Hours:
Telephone: [phone]
Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or
for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

SPECIFICATIONS:

802H
Type: Manual Control, 2-Burner

2 Controls, 60,000 BTUH Total Natural Gas (30,000 BTUH Nat/26,000 BTUH LP per burner)
Approximate Weight: Installed - 70 Lb s (31.7 kg), shipping - 120 Lbs (54.4 kg)
Dimensions: 12" - Width, 30 5/8" - Depth, 14 7/8" - Height
(30.5 cm - Width, 77.8 cm - Depth, 37.8 cm - Height)

804H
Type: Manual Control, 4-Burner

4 Controls, 120,000 BTUH Total Natural Gas (30,000 BTUH Nat/26,000 BTUH LP per burner)
Approximate Weight: Installed - 140 Lbs (63.5 kg), shipping - 216 Lbs, (97.9 kg)
Dimensions: 24" - Width, 30 5/8" - Depth, 14 7/8" - Height
(61 cm - Width, 77.8 cm - Depth, 37.8 cm - Height)

806H
Type: Manual Control, 6-Burner

6 Controls, 180,000 BTUH Total Natural Gas (30,000 BTUH Nat/26,000 BTUH LP per burner)
Approximate Weight: Installed - 210 Lbs (95.2 kg), shipping - 294 Lbs, (133.3 kg)
Dimensions: 36" - Width, 30 5/8" - Depth, 14 7/8" - Height
(91.4 cm - Width, 77.8 cm - Depth, 37.8 cm - Height)

808H
Type: Manual Control, 8-Burner

8 Controls, 240,000 BTUH Total Natural Gas (30,000 BTUH Nat/26,000 BTUH LP per burner)
Approximate Weight: Installed - 280 Lbs (127 kg), shipping - 380 Lbs, (172.3 kg)
Dimensions: 48" - Width, 30 5/8" - Depth, 14 7/8" - Height
(122 cm - Width, 77.8 cm - Depth, 37.8 cm - Height)

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GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by
the general public in food service locations.

The Ultra-Max™ series gas hotplate is equipped for the type of gas indicated on the nameplate
mounted on the front panel. All units are shipped from the factory for use with natural gas. The
unit can easily be converted for use with propane gas: see propane gas.

-IMPORTANT-

Be sure to remove all paper protection and packing material from unit prior to lighting.

Install on non-combustible countertop with 4" legs or combustible oor using a

maximum 27" high stand. Clearance from combustible construction must be 9"
minimum from back wall and 7" from side walls. Clearance from non-combustible
surfaces on back and sides may be 0". For servicing, 6" is recommended from back of

unit on non-combustible walls.

The installation of the Appliance must conform to the NATIONAL FUEL GAS
CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY
RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2
PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE

NOTICE

When this appliance is installed with casters, it must be installed with the casters supplied,
a connector complying with either ANSI Z21.69 or CAN/CGA-6.16 and a quick-disconnect
device complying with either ANSI Z21.41 or CAN1-6.9. It must also be installed with

restraining means to guard against transmission of strain to the connector, as specied in the

appliance manufacturer's instructions.

For your protection, we recommend a qualied installing agency install this appliance.

They should be familiar with gas installations and your local gas requirements. In any

case, your gas company should be called to approve the nal installation.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that system at test pressures
in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas
supply piping system by closing its individual manual shutoff valve during any pressure testing

of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

EXHAUST CANOPY

Open hotplates create fumes, moisture, heat, and should be installed under an efcient
exhaust hood with ame proof lters. A vertical distance of not less than 48" shall be provided
between the top of the appliance and lters or any other combustible material. Exhaust

installation must conform to local codes.

AIR SUPPLY

Provisions for adequate air supply must be provided.

CAUTION

AIR INTAKES IN BOTTOM

Air for combustion enters from the front and bottom of the unit. Do not obstruct this area.

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LEVELING UNIT

This hotplate is supplied with 4 feet or oor stand

legs which must be screwed into the body. Unit must
be level. Level unit by adjusting the (4) feet which
have an adjustment of 1-3/4" for accurate and perfect

line-up with other units.

CAUTION

DO NOT INSTALL WITHOUT ATTACHING
FEET OR SUPPLIED STAND LEGS AND
SHELF - DO NOT REMOVE FEET.

Caster Kits: Casters can be used with oor stand models or optional equipment stand. For installation, carefully

mark and cut off from the bottom of each leg using a straight cutting saw and de-burr the inside tube wall prior
to installing the caster. Cut leg should measure 19" tube length, not overall length. On SFC models only, use
kit number ES-UM36SFC. Casters add about 6-1/4" of height to the unit. Be sure to use approved strain relief
means for protecting gas line connection. If an appliance is equipped with casters and is gas connected with a
quick connect coupling, all personnel must be aware that there is a restraint on the appliance and if disconnected
for service or cleaning it must be reconnected as originally installed prior to use.

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