Star 804HA Operators Manual

Star Manufacturing International Inc.
265 Hobson Street
Smithville, Tennessee 37166
Phone: (314) 678-6303 Fax: (314) 781-2714
Installation and
Operating Instructions
et d’opération
2M-Z16166 Rev. B 03/18
ULTRA-MAX™ GAS HOTPLATE MODELS
HOTPLATE DE GAZ ULTRA-MAX™ MODÈLES
802HA, 804HA,
806HA, and 808HA
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
AVERTISSEMENT: L’installation inexacte, le réglage,
le changement, le service ou l’entretien peuvent causer des dégats matériels, des dommages ou la mort. Lisez les instructions d’installation, d’opération et d’entretien complètement avant d’installer ou entretenir ce matériel.
FOR YOUR SAFETY: Do not store or use
gasoline or other ammable vapors or liquids
in the vicinity of this or any other appliance.
POUR VOTRE SÛRETÉ: N’enregistrez pas ou
n’utilisez pas l’essence ou d’autres vapeurs ou liquides
inammables à proximité de ceci ou d’aucun autre
appareil.
WARNING: This appliance shall be installed
in accordance with current regulations and used only in well-ventilated space. Refer to instructions before installing and using this
appliance.
AVERTISSEMENT: Cet appareil sera installé selon des
règlements actuels et utilisé seulement dans l’espace bien-aéré. Référez-vous aux instructions avant d’installer et utiliser cet appareil.
In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas
supplier.
En outre, là devrait être signalé, dans un emplacement en avant, des instructions détaillées d’être suivi en cas
que l’opérateur sent le gaz. Obtenez les instructions du fournisseur local de gaz.
SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Service Help Desk
Business Hours:
Telephone: (314) 678-6303 Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Website: www.star-mfg.com
8:00 a.m. to 4:30 p.m. Central Standard Time
Service@star-mfg.com
Warranty@star-mfg.com
Mailing Address: Star International Holdings Inc.
265 Hobson Street Smithville, Tennessee 37166 U.S.A
2
WIDTH
DEPTH
2”
4”
GAS INLET
19.78”
22.26”
24.72”
Specications
Model
Manual
Controls
BTU/HR
802HA 2 60,000
804HA 4 120,000 140 lbs (63.5 kg) 216 lbs (97.9 kg) 24” (61 cm)
806HA 6 180,000 210 lbs (95.2 kg) 294 lbs (133.3 kg) 36” (91.4 cm)
BTU/HR
per burner
70 lbs (31.7 kg) 120 lbs ( 54.4 kg) 12” (30.5 cm)
30,000 Nat /
26,000 LP
808HA 8 240,000 280 lbs (127 kg) 380 lbs (172.3 kg) 48” (122 cm)
Approx Weight Dimensions
Installed Shipped Width Depth Height
30 5/8”
(77.8 cm)
3/4” NPT
13 31/32”
5 7/16”
14 7/8”
(37.8 cm)
14 7/8”
IL2504
Height
Depth
Width
IL2508
Specications
Model
Manual
Controls
BTU/HR
802HA-SU 2 60,000
804HA-SU 4 120,000 145 lbs (65.7 kg) 221 lbs (100 kg) 24” (61 cm)
806HA-SU 6 180,000 215 lbs (97.5 kg) 299 lbs (135.6 kg) 36” (91.4 cm)
BTU/HR
per burner
74 lbs (33.5 kg) 124 lbs ( 56.2 kg) 12” (30.5 cm)
30,000 Nat /
26,000 LP
808HA-SU 8 240,000 286 lbs (129.7 kg) 386 lbs (175.0 kg) 48” (122 cm)
Approx Weight Dimensions
Installed Shipped Width Depth
30 5/8”
(77.8 cm)
Height (Front)
13.8”
(35.1 cm)
Height (Rear)
17.8”
(45.2 cm)
3
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
The Ultra-Max™ series gas hotplate is equipped for the type of gas indicated on the nameplate mounted on the front panel. All units are shipped from the factory for use with natural gas. The unit can easily be converted for use with propane gas: see propane gas.
-IMPORTANT-
Be sure to remove all paper protection and packing material from unit prior to lighting.
Install on non-combustible countertop with 4" legs or combustible oor using a maximum
27" high stand. Clearance from combustible construction must be 9" minimum from back wall and 7" from side walls. Clearance from non-combustible surfaces on back and sides may be 0". For servicing, 6" is recommended from back of unit on non-
combustible walls.
The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE
CAUTION
NOTICE
When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 or CAN/CGA-6.16 and a quick-disconnect device complying with either ANSI Z21.41 or CAN1-6.9. It must also be installed with restraining means to guard against
transmission of strain to the connector, as specied in the appliance manufacturer's instructions.
For your protection, we recommend a qualied installing agency install this
appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the
nal installation.
This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
EXHAUST CANOPY
Open hotplates create fumes, moisture, heat, and should be installed under an efcient exhaust hood with ame proof lters. A vertical distance of not less than 48" shall be provided between the top of the appliance and lters or any other combustible material. Exhaust installation must conform to local
codes.
AIR SUPPLY
Provisions for adequate air supply must be provided.
2M-Z16116, Ultra-Max Gas Hotplates
AIR INTAKES IN BOTTOM
Air for combustion enters from the front and bottom of the unit. Do not obstruct this area.
4
LEVELING UNIT
SCREW LEGS INTO
This hotplate is supplied with 4 feet or oor stand legs
which must be screwed into the body. Unit must be level. Level unit by adjusting the (4) feet which have an
adjustment of 1-3/4" for accurate and perfect line-up with
other units.
CAUTION
DO NOT INSTALL WITHOUT ATTACHING FEET OR SUPPLIED STAND LEGS AND SHELF - DO NOT REMOVE FEET.
MOUNTING NUTS ON BOTTOM
STIFFENING SUPPORTS FOR
808 MODELS ONLY
FLOOR STAND SHELF
COUNTER TOP MODEL
ON OPTIONAL EQUIPMENT STAND
Caster Kits: Casters can be used with oor stand models or optional equipment stand. For installation, carefully mark
and cut off from the bottom of each leg using a straight cutting saw and de-burr the inside tube wall prior to installing the
caster. Cut leg should measure 19" tube length, not overall length. On SFC models only, use kit number ES-UM36SFC. Casters add about 6-1/4" of height to the unit. Be sure to use approved strain relief means for protecting gas line
connection. If an appliance is equipped with casters and is gas connected with a quick connect coupling, all personnel must be aware that there is a restraint on the appliance and if disconnected for service or cleaning it must be reconnected as originally installed prior to use.
FLOOR STAND MODEL
(Floor stand not available for 802 models)
IL2506
5
GAS PIPING
Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to meet the
full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage
the valve and affect its operation. When installing this appliance, all pipe and ttings must be free from
all internal loose dirt.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with each hotplate. It should be connected to the inlet pipe at the rear of the unit. The gas supply is then connected to it. The supply pressure to the regulator is not
to exceed 1/2 PSIG. It is shipped set for 5" water column manifold pressure for use with natural gas.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the manifold and within six feet of the hotplate.
CONNECTING GAS SUPPLY LINE
The gas inlet of the hotplate is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.
PROPANE GAS - CONVERSION
This hotplate is equipped with xed orice hoods and is shipped from the factory for use with natural gas. To convert to propane gas, install the burner orice hoods, located on the manifold, as follows:
1. Remove grates and burners.
2. Remove the burner orice hoods and install the orice hoods supplied.
3. Replace the burners and grates. Be sure venturi opening is positioned on valve orice.
4. Set manifold pressure to (10) inch water column. A 1/8" pipe plug on the burner manifold
can be removed for attaching a pressure gauge. Remove the slotted, or hex-threaded plug from
the pressure regulator. Invert the plug and re-install. The letters "LP" should now be visible on the plug. The regulator is now set for 10" (25.4 cm) water column. Attach the conversion label, supplied with the unit, close to the nameplate on the top side of the front panel. Pilot ame may
need to be adjusted for LP gas.
CAUTION
CHECKING FOR GAS LEAKS
Check entire piping system for leaks. Soap and water solution or other material acceptable for the purpose, shall be used in locating gas leakage.
Matches, candle ame or other sources of ignition shall not be used for locating gas
leaks.
PILOT LIGHTING INSTRUCTIONS
The hotplate is equipped with factory pre-set standing pilots and should be lit immediately after the gas is turned on. Pilot lights may need an adjustment based on local gas supplies. See below for pilot light adjustments.
If the operator smells gas or the pilot lights need to be relit:
1. Turn off main valve to unit.
2. Turn off all knobs and pilot valves and wait 5 minutes to clear gas.
3. The pilot lights on this hotplate can be adjusted by turning the adjustable screw counterclockwise to open and clockwise to close.
4. Turn on main valve and light all pilots.
5. Adjust pilot light ames as small as possible around pilot head, usually about 1/4" high,
but high enough to light burner immediately when burner valve is turned on high.
6. Turn burner knobs to desired setting.
7. To turn burners off, turn knobs clockwise to "OFF."
If interuption of the gas supply occurs, reliting of the pilot light will be needed.
2M-Z16116, Ultra-Max Gas Hotplates
6
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