Star 636TD Parts List

GAS

GRIDDLE

MODEL

615TD, 615MD 624TD, 624MD, 624MDS 624TSPD, 624TCHSD 636TD, 636MD, 636MDS 636TSPD, 636TCHSD 648TD, 648MD, 648MDS 648TSPD, 648TCHSD

Installation and

Operation

Instructions

2M-Z13220 Rev. - 12/01/09

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time Hours:

Telephone: (314) 678-6303 Fax: (314) 781-2714

E-mail Parts@star-mfg.com

Service@star-mfg.com

Warranty@star-mfg.com

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or for an updated listing go to:

Website: www.star-mfg.com E-mail Service@star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive St. Louis, MO 63143 U.S.A

SPECIFICATIONS

615MD, 615MD-LP

Type: Manual Control 1 Control, 20,000 BTU, 304 sq. in. (1961 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 83 Lb (37.6 kg), Shipping - 90 Lb, (40.8 kg)

Dimensions: 15" - Width, 27-3/4" - Depth, 15 1/2" - Height (38.1 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

624MD, 624MD-LP, 624MDS

Type: Manual Control 2 Controls, 40,000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

636MD, 636MD-LP, 636MDS

Type: Manual Control 3 Controls, 60,000 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2" - Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648MD, 648MD-LP, 648MDS

Type: Manual Control 4 Controls, 80,000 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg) Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

615TD, 615TD-LP

Type: Thermostat Control 1 Control, 20,000 BTU, 304 sq. in. (1961 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 83 Lb (37.6 kg), Shipping - 90 Lb, (40.8 kg)

Dimensions: 15" - Width, 27-3/4" - Depth, 15 1/2"- Height (38.1 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

624TD, 624TD-LP

Type: Thermostat Control 2 Controls, 40,000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

636TD, 636TD-LP

Type: Thermostat Control 3 Controls, 60,000 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TD, 648TD-LP

Type: Thermostat Control

4 Controls, 80,000 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

624TSPD

Type: Thermostat & Safety Pilot Control 2 Controls, 56,6000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

636TSPD

Type: Thermostat & Safety Pilot Control 3 Controls, 84,900 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TSPD

Type: Thermostat & Safety Pilot Control 4 Controls, 113,200 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2"- Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

SPECIFICATIONS (CHROME-MAX GAS GRIDDLES)

624TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate 2 Controls, 56,6000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2" - Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

636TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate 3 Controls, 84,900 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate 4 Controls, 113,200 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

Units operate on Natural and Propane Gas

CAUTION

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.

The Star-Max™ model griddles are equipped for use with the types of gas specied on the

nameplate. All units are shipped from the factory for use with natural gas. The unit can easily be converted for

use on propane gas: See propane gas.

-IMPORTANT-

The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.

CAUTION

For your safety, do not store or use gasoline or other ammable vapors and

liquids in the vicinity of this or any other appliance. Keep the appliance area clear and free from combustibles.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.45KPA).

This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45KPA). For your protection, we recommend a

qualied installing agency install this appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the nal

installation. In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.

For your safety, if you smell gas -

1. Do not touch electrical switches.

2. Extinguish any open ame.

3. Immediately call your gas company.

KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

CLEARANCE

For use on non-combustible countertops only.

Combustible and non-combustible material must be at least 48" (120cm) from the top of the appliance and 6" (150mm) from the sides and back. Adequate clearance should also be provided for proper operation and servicing.

AIR SUPPLY

Make certain not to obstruct the ow of combustion and ventilation air. Provisions for adequate air

supply must be furnished. The legs supplied with the unit must be installed. Make certain that air intake openings in the bottom of the appliance are not obstructed. They are essential for proper combustion and operation of the appliance.

CAUTION

EXHAUST CANOPY

It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the

unit should not be directly connected to a ue or stack.

LEVELING UNIT

This griddle is supplied with (4) feet which must be screwed into the legs attached to the body. Level unit by adjusting the (4) feet which have an adjustment of 1-3/4" (43.75mm) for accurate and perfect lineup with other units.

DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET.

GAS PIPING

Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to meet

the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of LP gases. WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance

will damage the valve and affect its operation. When installing this appliance, all pipe and ttings must

be free from loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe at the rear of the unit. The gas supply line is then connected to it. It is shipped set for 6" (15.24cm) water column manifold pressure for use with natural gas.

MANUAL SHUT-OFF VALVE

A manual shut-off valve should be installed upstream from the union and within 6 feet (1.829m) of this appliance.

GAS CONVERSION

This griddle is equipped with xed orice hoods and is shipped from the factory for use on either natural or LP gas. To convert to propane gas, install the burner orice hoods, located in the grease drawer, (NAT orces are not included) as follows:

1. Remove front panel by removing screws located on the front and the bottom.

2. Remove the burner(s) from the orice hood(s). This is accomplished by removing the burner

mounting screw(s) and sliding the burner(s) off the hood(s).

3. Remove natural gas orice hood(s) and install the propane hood(s) furnished.

4. Reinstall burner(s).

Note: MD and TD series units use a #47 drill orice for natural gas and a #55 drill orice for propane. TCHSD and TSPD series units (w/safety pilots) use a #41 drill orice for natural gas and a #52 drill orice for propane gas.

5. Reinstall front panel.

6. Remove the slotted, or hex-threaded, plug from the pressure regulator. Invert the plug and reinstall. The letters "LP or NAT" should now be visible on the plug. LP units the regulator is now set for 10" (25.4cm) water column, and NAT units the regulator is now set for 6" (15.24cm) water column.

7. For LP Gas, set manifold pressure to 10" (25.4cm) water column. A 1/8" pipe plug on the supply pipe can be removed for attaching a pressure gauge.

CONNECTING GAS SUPPLY LINE

The gas inlet of the griddle is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable for the purpose shall be used in locating gas leakage. Matches, candle ame, or other sources of ignition shall not be used for this purpose. Check entire piping system for leaks.

CAUTION

LIGHTING INSTRUCTIONS

When griddle is rst lit, it will smoke until the preservation oils and impurities are burned off.

1. Turn off main valve to unit and wait 5 minutes to clear gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve and light all pilots.

4. Turn burner knobs to desired setting.

5. To turn burners off, turn knobs off.

NOTE: The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on.

Pilot ames can be lit and observed through the front panel view ports. However, best access for

lighting the pilot is from the bottom of the unit just behind the center wall.

LIGHTING INSTRUCTIONS (TCHSD and TSPD SERIES)

1. Turn the control knobs to the "OFF" position.

If the gas valves have been on and gas has escaped through the burners, turn the burners "OFF" and wait 5 minutes to clear the gas.

2. Turn the control knob to the "PILOT" position, depress and hold the knob while lighting the pilot. Hold the knob in for 60 seconds or until the pilot stays lit. (Repeat for all burner sections.)

3. Depress and turn the control knob to the desired temperature.

4. To turn the burners off turn the knob to the "PILOT" position.

5. To turn off all gas turn the knob to the "OFF" position. The pilots must be relit to resume cooking settings.

PILOT LIGHT REGULATION

Adjust pilot light ames as small as possible, but high enough to light burner immediately when burner

valve is turned on high.

ADJUSTING SAFETY PILOTS (SERIES TCHSD and TSPD ONLY)

A manual pilot valve is provided on the left side of the control to adjust the pilot ame. Adjust the pilot ame so that it is approximately 3/8 to 1/2" tall and a uniform cone shape.

BURNER ADJUSTMENT (MODELS MD and MDS ONLY)

1. Remove the front panel.

2. Turn burner valve knob to "HI" position.

3. Close the air shutter on the front of the burner to give a soft blue ame having luminous tips and open to a point where the yellow tips disappear and a hard blue ame is obtained. Repeat for all

burners.

BURNER ADJUSTMENT (MODELS TD, TCHSD and TSPD ONLY)

1. Remove the front panel.

2. Push dial in and set thermostat of one burner to 450°F (229.9°C).

burners.

BURNER OPERATION (MODELS MD and MDS ONLY)

To ignite burners, turn burner valve knob to "HI" position. Each burner is controlled by an individual

high-low, on-off valve. An innite number of temperatures may be obtained by turning the burner valve

knob to any position between high and low. For overnight shutdown, turn the valves to the "OFF" position.

CAUTION

SEASONING THE GRIDDLE HEATING SURFACE (NON-CHROMIUM SURFACES)

Clean the griddle surface thoroughly. After the griddle has been thoroughly cleaned, it should be seasoned to prevent food from sticking. Before using, and after each thorough scouring, season the griddle heating surface in the following manner:

1. Turn the temperature control dial to 350°F (174.9°C).

2. Using a clean cloth, not a spatula, spread a thin lm of cooking oil over the griddle cooking surface. This lm should remain on the hot griddle surface 1/2 hour.

3. Remove excess oil and wipe clean.

4. Apply another lm of cooking oil over the hot cooking area for another 1/2 hour and again remove

excess oil and wipe clean. The griddle surface should now be ready for use.

Even with careful seasoning food may, to some extent, stick to the griddle cooking surface until griddle plate is "broken in."

COOKING (MODELS TD, TCHSD and TSPD ONLY)

Set the thermostat dial knob to the temperature desired. After a short preheating period, the thermostat will automatically maintain the selected temperature.

GREASE PAN

A grease pan is located at the front and can be removed for cleaning from the front. This pan should be checked and emptied when necessary.

EXERCISE EXTREME CARE IN HANDLING THE GREASE PAN CONTAINING HOT GREASE.

GRIDDLE CARE (NON-CHROMIUM AREAS)

It takes very little time and effort to keep the griddle attractive and performing at top efciency.

If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a hard

substance which is extremely difcult to remove. To prevent this condition, the following suggestions

for cleanliness should be followed:

1. After each use, scrape the griddle with a scraper or exible spatula to remove excess grease and

food. A waste drawer is provided for the scrapings. If there is an accumulation of burned on grease and food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone while the griddle is warm. Do not use steel wool because of the danger of steel slivers getting into the food.

2. Daily-use a clean cloth and good non-abrasive cleaner to clean the stainless steel body of the griddle. Wipe the polished front with a soft cloth.

3. At least once a day remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawer is removed by pulling forward, up and out.

GRIDDLE CARE (CHROMIUM AREAS)

It takes very little time and effort to keep this Chromium griddle surface sparkling clean and

performing at top efciency. DO NOT allow grease to accumulate as it will carbonize, becoming difcult to remove. To prevent this condition the following cleaning suggestions should be followed.

1. Remove excess oil and food regularly with a 4" (100mm) wide Razor Sharp type scraper and wipe surface with a damp cloth.

2. Following the scraping, a damp cloth and a non-silicated, non-abrasive, non-chlorinated cleaner such as Bon-Ami may be used to wipe surface clean, followed by wiping with clean wet cloth.

3. Follow steps 2 and 3 from above section.

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