Star 615M Parts List

Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143
and
Operating
Instructions
Phone: (314) 781-2777 Fax: (314) 781-3636
2M-Y7131 Rev. I 9/23/02
STAR-MAX™ GAS GRIDDLES
MODELS 615M, 615T, 624M, 624T, 636M, 636T, 648M, 648T, 624TSP, 636TSP, 648TSP
CHROME-MAX™ GAS GRIDDLES
MODELS
624TCHS, 636TCHS, and 648TCHS
MODEL 624M
MODEL 636T
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GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. For equipment to be used by the general public, please contact the factory.
The Star-Max™ model griddles are equipped for use with the types of gas specified on the nameplate.
All units are shipped from the factory for use with natural gas. The unit can easily be converted for use on propane gas: see propane gas.
This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.45KPA). This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45KPA). For your protection, we recommend a qualified installing agency install this appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the final installation. In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.
-IMPORTANT-
The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA­B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE. KEEP THE APPLIANCE AREA
CLEAR AND FREE FROM COMBUSTIBLES.
FOR YOUR SAFETY
IF YOU SMELL GAS
1. DO NOT TOUCH ELECTRICAL SWITCHES.
2. EXTINGUISH ANY OPEN FLAME.
3. IMMEDIATELY CALL YOUR GAS COMPANY.
KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
CLEARANCE
For use on non-combustible countertops only. Combustible and non-combustible material
must be at least 48" (120cm) from the top of the appliance and 6" (150mm) from the sides and back. Adequate clearance should also be provided for proper operation and servicing.
AIR SUPPLY
Make certain not to obstruct the flow of combustion and ventilation air. Provisions for adequate air supply must be furnished. Make certain that air intake openings in the bottom of the appliance are not obstructed. They are essential for proper combustion and operation of the appliance.
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EXHAUST CANOPY
It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the unit should not be directly connected to a flue or stack.
LEVELING UNIT
This griddle is supplied with (4) feet which must be screwed into the legs attached to the body. Level unit by adjusting the (4) feet which have an adjustment of 1-3/4" (43.75mm) for accurate and perfect lineup with other units. CAUTION: DO NOT INSTALL WITHOUT ATTACHING FEET ­DO NOT REMOVE FEET.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the union and within 6 feet (1.829m) of this appliance.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe at the rear of the unit. The gas supply line is then connected to it. It is shipped set for 6" (15.24cm) water column manifold pressure for use with natural gas.
GAS PIPING
Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. To connect to gas supply, attach pipe nipple provided with unit, attach pressure regulator to nipple, and gas supply to regulator. WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage the valve and affect its operation. When installing this appliance, all pipe and fittings must be free from loose dirt.
CHECKING FOR GAS LEAKS
Soap and water solution or other material acceptable for the purpose, shall be used in locating gas leakage. Matches, candle flame or other sources of ignition shall not be used for this purpose. Check entire piping system for leaks.
PROPANE GAS
This griddle is equipped with fixed orifice hoods and is shipped from the factory for use on natural gas. To convert to propane gas, install the #55* burner orifice hoods supplied, behind the control panel as follows:
1. Remove front panel by removing screws located on the front and the bottom.
2. Remove firewall shield and screws from burner bracket.
3. Remove burner(s) from orifice of hood(s). This is accomplished by lifting up on the rear of the burner(s) and sliding the burner(s) off of the hood(s).
4. Remove natural gas orifice hood(s) and install the propane hood(s) furnished.
5. Reinstall burner(s).
Note: Steps 2, 3, and 5 apply to MA models only.
* TCHS & TSP Series (w/safety pilots) use a #41 drill orifice for natural gas and a #52 drill orifice for propane gas.
6. Reinstall front panel.
7. Set manifold pressure to 10" (25.4cm) water column. A 1/8" pipe plug on the supply pipe can be removed for attaching a pressure gauge. Remove the slotted, or hex-threaded, plug from the pressure regulator. Invert the plug and re-install. The letters "LP" should now be visible on the plug. The regulator is now set for 10" (25.4 cm) water column.
PILOT LIGHT REGULATION
The pilot lights on this griddle have been turned off at the factory. Adjust pilot light flames as small as possible, but high enough to light burner immediately when burner valve is turned on high.
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