Star 6115RCBA Parts List

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Installation

and

Operating

Instructions

Phone: [phone]
Fax: [phone]

2M-Z1383 Rev. B 3/27/03

STAR-MAX GAS CHARBROILER

MODELS
6015CBA 6024CBA
6036CBA 6048CBA
6115RCBA 6124RCBA
6136RCBA 6148RCBA

6048 CBA

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

Authorized Service Agent Listing

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or
for an updated listing go to:

Website: www.star-mfg.com

E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time

Hours:

Telephone: [phone]
Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use
only by personnel trained and experienced in its operation
and is not sold for consumer use in and around the home
nor for use directly by the general public in food service
locations. For equipment to be used by the general public,
please contact the factory.

The Star-Max series gas charbroiler is equipped for the
type of gas indicated on the nameplate mounted on the
front panel. All units are shipped from the factory for use
with natural gas. The unit can easily be converted for use

with propane gas: see propane gas.

CAUTION

-IMPORTANT-

INSTALLATION: INSTALL IN NON­COMBUSTIBLE LOCATIONS ONLY! Clearance
from non-combustible construction must be
6" from back and sides.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE. KEEP THE
APPLIANCE AREA CLEAR AND FREE
FROM COMBUSTIBLES.

This appliance, its pressure regulator and its individual
shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of that system
at test pressures in excess of 1/2 PSIG. This appliance
and its pressure regulator must be isolated from the gas
supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 PSIG.

For your protection, we recommend a qualied installing

agency install this appliance. They should be familiar with
gas installations and your local gas requirements. In any
case, your gas company should be called to approve the

nal installation. In addition, there should be posted, in a

prominent location, detailed instructions to be followed in
the event the operator smells gas. Obtain the instructions

from the local gas supplier.

The installation of the Appliance must
conform to the NATIONAL FUEL GAS
CODE "ANSI Z223.1 - LATEST EDITION"
AND ALL LOCAL GAS COMPANY
RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE
IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS
INSTALLATION CODE OR CAN/CGA­B149.2 PROPANE INSTALLATION
CODE AND LOCAL CODES WHERE
APPLICABLE.

WARNING: Improper installation,

adjustment, alteration, service or
maintenance can cause property damage,
injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing
the equipment.

LEVELING UNIT

This charbroiler is supplied with 4 feet which must be
screwed into the body. Level unit by adjusting the (4) feet
which have an adjustment of 1-3/4" for accurate and perfect

line-up with other units.

CAUTION

DO NOT INSTALL WITHOUT ATTACHING FEET

- DO NOT REMOVE FEET.

GAS INPUT TO CHARBROILER:

Models 6015CBA and 6115RCBA 25,000 BTU/HR
Models 6024CBA and 6124RCBA 50,000 BTU/HR
25,000 BTU/HR/BURNER
Models 6036CBA and 6136RCBA 75,000 BTU/HR
25,000 BTU/HR/BURNER
Models 6048CBA and 6148RCBA 100,000 BTU/HR
25,000 BTU/HR/BURNER

3

GAS PIPING

Gas piping shall be of such size and so installed as to

provide a supply of gas sufcient to meet the full gas input

of the appliance. If the appliance is to be connected to
existing piping, it shall be checked to determine if it has
adequate capacity. Joint compound (pipe dope) shall be
used sparingly and only on the male threads of the pipe
joints. Such compounds shall be resistant to the action of
L.P. gases. WARNING: Any loose dirt or metal particles
which are allowed to enter the gas lines on this appliance
will damage the valve and affect its operation. When

installing this appliance, all pipe and ttings must be free

from all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each
charbroiler. It should be connected to the inlet pipe at the
rear of the unit. The gas supply is then connected to it. It
is shipped set for 6" water column manifold pressure for
use with natural gas. Allow 6" clearance from back of unit

to wall fro servicing and installation.

CONNECTING GAS SUPPLY LINE

The gas inlet of the charbroiler is sealed at the factory to
prevent entry of dirt. Do not remove this seal until the actual
connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable for the
purpose, shall be used in locating gas leakage. Matches,

candle ame or other sources of ignition shall not be used

for this purpose. Check entire piping system for leaks.

PILOT LIGHTING INSTRUCTIONS

The charbroiler is equipped with standing pilots, and should
be lit immediately after the gas is turned on.

1. Turn off main valve to unit and wait 5 minutes to clear
gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve and light all pilots.

4. Turn burner knobs to desired setting.

5. To turn burners off, turn knobs off.

SHUTTING DOWN INSTRUCTIONS

1. Turn the burner valve knobs to the off position to turn
burners off.

PILOT LIGHT REGULATION

The pilot lights on this broiler have been turned off at the

factory. Adjust pilot light ames as small as possible, but

high enough to light burner immediately when burner valve
is turned on high.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from
the manifold and within six feet of the charbroiler.

PROPANE GAS

This charbroiler is equipped with xed orice hoods and is

shipped from the factory for use with natural gas. To convert
to propane gas, install the burner orice hoods supplied
behind the front panel as follows:

1. Remove grill, radiants and burners.

2. Remove the burner orice hoods and install the orice

hoods supplied.

3. Replace the burners, radiants, and grill.

4. Set manifold pressure to (10) inch water column. A 1/8"
pipe plug on the burner manifold can be removed for
attaching a pressure gauge. Remove the slotted, or
hex-threaded plug from the pressure regulator. Invert
the plug and re-install. The letters "LP" should now
be visible on the plug. The regulator is now set for 10"
(25.4 cm) water column.

BURNER OPERATION

To ignite burners, turn burner valve knob to "HI" position.
Each burner is controlled by an individual high-low, on-off

valve. An innite number of broiling temperatures may be

obtained by turning the burner valve knob to any position
between high and low.

BURNER ADJUSTMENT

1. Turn burner valve knob to "HI" position.

2. Slowly decrease openings of air shutters to give a soft

blue ame having luminous tips, then slowly increase

openings to a point where the yellow tips disappear

and a hard blue ame is obtained.

4

EXHAUST CANOPY

Open hearth broilers inherently create a good deal of heat

and smoke and should be installed under an efcient exhaust
hood with ame proof lters. A vertical distance of not less

than 48" shall be provided between the top of the appliance

and lters or any other combustible material.

AIR SUPPLY

Provisions for adequate air supply must be provided.

OPERATING INSTRUCTIONS

LIGHTING

When broiler is rst lit, it will smoke until the preservation

oils and impurities are burned off.

BROILING

Turn valves on and pre-heat unit on "HI" before attempting
to broil. You will have to experiment with the grill settings
and the valve settings for your particular meat products.
We recommend that you set the grate at the full tilt position
to start with. This position allows the grease to run down

the grate into the grease tray, reducing are ups. Check
water pans frequently and add a sufcient amount of water

when necessary. Hot water vapors rising from the water
pans and through the combustion chamber helps reduce

are ups. Exercise care when using your broiler.

TILTING THE GRATE

Raise or lower the grate to the next step by lifting the grate
at the back of the charbroiler where the grate rests. Use
potholders or gloves to reposition.

ADJUSTING HEAT PATTERN

It is possible through this arrangement to have a high heat

or searing section, while having a low heat nishing or

holding section. For the searing operation, set the valves
for the section at a position of "HI" or close to it. For holding

or nishing, set the valves closer to the "LOW" position on

the dial. You select the heat pattern you like, and set the
valves accordingly.

CLEANING

Clean regularly. Remove grate section to sink for washing.
Brush out carboned particles. Remove and wash water
pan. Wipe exterior surfaces with detergent and a cloth. A
non-abrasive cleaner can be used on caked areas.

WATER PAN

The water pan is located at the bottom of the unit, and is
easily removed from the front of the unit. Water should be
added to the water pan and replaced as necessary. The

water pan helps prevent are ups and catches grease.

AIR INTAKES IN BOTTOM

Air for combustion enters from the bottom of the unit. Do
not obstruct this area.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a local
service company for service or maintenance if required.

CAUTION

CHARBROILERS ARE HOT! NEVER ATTEMPT
TO CHANGE THE GRILL POSITION WHILE
MEAT PRODUCTS ARE COOKING. FLARE­UPS CAN OCCUR UNEXPECTEDLY. TURN
OFF THE CHARBROILER AND ALLOW IT TO
COOL.

5

Visit our Website at: www.star-mfg.com Email: [e-mail]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* The Model 510FD, 510FF Fryer.
* The Model 526TOA Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC &
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.

15MC & 18MCP Hot Food Merchandisers.

SERVICES NOT COVERED BY WARRANTY

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &

PORTABLE EQUIPMENT

installation OR created by acts of God

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens

(Model PO12 Only)

* Heat Lamps
* Pumps-Manual

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

6

2M-4497-2 6/1312