Star 536CHSA Operators Manual

Star
Manufacturing
International, Inc.

10 Sunnen Drive
St. Louis, MO 63143

Installation and

Operating

Instructions

Phone: [phone]
Fax: [phone]

2M-Z1346 Rev. E 11/18/02

STAR-MAX ELECTRIC

GRIDDLES

MODELS

515TGA, 524TGA, 536TGA, 548TGA

CHROME-MAX ELECTRIC

GRIDDLES

MODELS

524CHSA, 536CHSA, 548CHSA

524CHSA

R

1

SAFETY SYMBOL

This symbol is intended to alert the user to the presence of important
operating and maintenance instructions in the manual accompanying the
appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

NOTICE

Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding
changes, improvements, additions or replacements for previously pur­chased equipment.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Refer to the authorized service center
listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal business hours
to answer any questions that may arise. Please have your model number and serial number for faster service.

2

CAUTION

GENERAL OPERATING PROCEDURES

This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
used by the general public, please contact the factory.

INSTALLATION

The griddles are equipped for the voltage indicated on
the nameplate mounted on the front panel. They will
operate on alternating current (AC) only.

CAUTION

DO NOT CONNECT TO DIRECT CURRENT
(DC).

The installation of the electric griddle should conform
to the:

NATIONAL ELECTRIC CODE AND ALL
LOCAL ELECTRIC CODES AND
ORDINANCES AND THE LOCAL ELECTRIC
COMPANY RULES AND REGULATIONS

For your protection we recommend that a qualified
electrician install this griddle. He should be familiar
with electrical installations and all electric codes. Proper
connections and power supply are essential for efficient
performance. The external wiring should be in conduit
or an approved type of flexible cable suitable for
operation at the temperature indicated on the wiring
diagram, and of a proper size to carry the load. The
supply circuit should be properly fused and equipped
with a means of disconnecting, as required by local
electrical code. THE BODY OF THE GRIDDLE
SHOULD BE GROUNDED (DO NOT GROUND
TO A GAS SUPPLY LINE).

The Chrome-Max and Star-Max series electric griddles
may be wired for operation in the field for either 1­phase or 3-phase power supplies by making line
connections at the junction box(es) located at the rear
of the unit. Model 536TG should be wired for 3-phase
power supply only. Two junction boxes are provided
on the 548TG for making line connections. These
may be connected in parallel to one 16KW 3-phase
line or on two separate 8KW lines.

CONNECTING POWER SUPPLY

Detach cover on junction box at rear of unit. There
are pigtail leads for wire nut connection in the junction
box.

LOCATING AND LEVELING THE UNIT

Do not install the unit closer than 1-inch from a side
wall and/or closer than 1-inch from a rear wall. Level
unit by adjusting the (4) feet which have an adjustment
of 1-3/4" (43.75mm) for accurate leveling and perfect
line-up with other Star-Max series units.

SEASONING THE GRIDDLE HEATING
SURFACE (NON CHROMIUM SURFACE)

Clean the griddle surface thoroughly. After the griddle
has been thoroughly cleaned, it should be seasoned to
prevent food from sticking. Before using and after
each thorough scouring, season the griddle heating
surface in the following manner.

1. Turn temperature control dials to 350° F (177°C).

2. Using a clean cloth, not a spatula, spread a thin film
of cooking oil or fat over the griddle cooking
surface. This film should remain on the hot griddle
surface for half an hour.

3. Remove the excess fat and wipe clean.

4. Apply another film of cooking oil over the hot
cooking area for another half hour and again
remove excess fat and wipe clean. The griddle
surface should now be ready for use.

Even with careful seasoning, food may, to some extent,
stick to the griddle cooking surface until the griddle
plate is broken in.

3

TEMPERATURE CONTROL

The temperature controls are combination "ON/
OFF" switches and thermostats. Turning the dial knob
automatically maintains the selected heat range.

The Star-Max/Chrome-Max electric griddle line has
one thermostat for every 12" (30cm) section of griddle
which operate independently of one another. Each
thermostat controls the section of the griddle above it
and may be set at different temperatures as desired.

COOKING

Set the thermostat dial knob at the temperature
desired. After a short pre-heating period, the
thermostat will automatically maintain the selected
temperature.

IDLING

During idle periods, to save on operating costs, lower
the temperature setting of the thermostat to about
250°F (121°C). It is not necessary to maintain cooking
temperature during idle periods, as the griddle can
quickly be reheated to the desired temperature.

SIGNAL LIGHTS

Each thermostat has its own signal light which indicates
when the unit's control knob is not in the off position.

GRIDDLE CARE (NON-CHROMIUM
SURFACES)

It takes very little time and effort to keep the griddle
attractive and performing at top efficiency. If grease is
permitted to accumulate, it will form a gummy cake
and then carbonize into a hard substance which is
extremely difficult to remove. To prevent this
condition, the following suggestions for cleanliness
should be followed:

1. After each use, scrape the griddle with a scraper or
flexible spatula to remove excess fat and food. A
waste drawer is provided for the scrapings. If there
is an accumulation of burned on fat and food, the
griddle should be thoroughly scoured and
reseasoned. Use pumice or griddle stone while
the griddle is warm. Do not use steel wool because
of the danger of steel slivers getting into the food.

2. Daily, use a clean cloth and a good non-abrasive
cleaner to clean the stainless steel body of the
griddle. Wipe the polished front with a soft cloth.

3. At least once a day, remove the waste grease
drawer and wash in the same way as an ordinary
cooking utensil. The drawers are removed by
pulling forward until they are released from
their track.

GRIDDLE CARE (CHROMIUM SURFACES)

It takes very little time and effort to keep this Industrial
Chromium griddle surface sparkling clean and
performing at top efficiency. DO NOT allow grease
to accumulate as it will carbonize and become difficult
to remove. To prevent this condition the following
cleaning suggestions should be followed:

1. Remove excess oil and food regularly with a 4"
(100mm) wide Razor Sharp type scraper and
wipe surface with a damp cloth if desired.

2. Following the scraping, for end of the day cleaning,
a damp cloth and a non-silicated, non-abrasive,
non-chlorinated cleaner such as Bon-Ami may be
used to wipe surface clean, followed by wiping
with a clean wet cloth.

3. Follow steps 2 and 3 from Griddle Care (Non­Chromium Surfaces) above.

CAUTION

1. Never use pumice, griddle stones, or abrasives on
the surface.

2. Never strike griddle surface with sharp instrument
or spatula edge.

3. Never use steel wool.

4. Never use commercial liquid grill cleaner on the
griddle surface.

5. Abusing surface voids the warranty.

4

MAINTENANCE AND REPAIRS

Contact the factory, a service representative, or a
local service company for service or required
maintenance.

CHROME-MAX GRIDDLE SURFACE LIMITED
WARRANTY EXCLUSIONS

Your Chrome-Max griddle has been designed to give
you many years of cooking reliability and requires
minimum maintenance to keep the chrome surface in
its original condition. All Chrome-Max griddle surfaces
are warranted for a period of 5 years against
manufacturing defects to the original owner from the
date of installation. This limited warranty is void if it is
determined by Star Manufacturing International
Incorporated or one of its authorized representatives
that the chrome surface has been misused or abused
or subjected to the following situations:

1. Improperly installed.

2. By-pass adjustments not set properly on gas units
allowing the appliance to overheat and discolor
the chrome surface. (See by-pass adjustment in
instruction manual supplied with unit).

3. Incorrect voltage applied to electric Chrome-Max
units allowing the surface to overheat and discolor.

4. The misuse of any instrument or tool which
scratches or makes indentations in the surface
which could cause the surface to peel, flake, or
chip off.

5. The use of any chemical or abrasive cleaning
solution, griddle brick, stone, screen or other
cleaning products which could damage and affect
the performance of the chrome surface.

6. The neglect of daily routine maintenance to the
chromium surface.

RETAIN THIS MANUAL FOR FUTURE REFERENCE
PART NO. 2M-Z1346 REV. E 11/18/02

5

Visit our Website at: www.star-mfg.com Email: [e-mail] For Fax-On-Demand Literature: [phone]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/

Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the “non-stick”
properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and

ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the

Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating

instructions.

>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable
to the customer.

SERVICES NOT COVERED BY WARRANTY

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These
products should be taken to the Service Agency for repair:

* The Model 510F Fryer.
* The Model 526TO Toaster Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model CFS Series Food Steamer.
* The Model 526WO Warming Oven.
* The Model 518CM & 526CM Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model CSD & HPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 500, 11RW Series, and 11WSA Series.

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls
16 . Replacement of bulbs

17. Replacement of fuses
18 . Repair of damage created during transit, delivery, &

installation OR created by acts of God

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Hot Cups
* Pumps

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

Part# 2M-4497-2 10/02 RB

6

789

10

15

19

14

1

16

17

18

4

6

2

3

5

13

12

11

7

MODEL:

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

515A, 524A, 536A, 548A

8

9

STAR MANUFACTURING INTERNATIONAL INC.

10

SK1539 Rev A

11

09/05/1997

PARTS LIST

515TGA, 524TGA, 524CHSA, 536TGA, 536CHSA, 548TGA, 548CHSA

15”, 24”, 36” and 48” Star-Max/Chrome-Max Electric Griddles

MODEL

Key

Number

1 G3-515052 1 GRIDDLE PLATE ASSEMBLY 515TGA
G3-524001 1 GRIDDLE PLATE ASSEMBLY 524TGA
G3-524002 1 GRIDDLE PLATE ASSEMBLY (CHROME) 524CHSA
G3-536001 1 GRIDDLE PLATE ASSEMBLY 536TGA
G3-536002 1 GRIDDLE PLATE ASSEMBLY (CHROME) 536CHSA
G3-548001 1 GRIDDLE PLATE ASSEMBLY 548TGA
G3-548002 1 GRIDDLE PLATE ASSEMBLY (CHROME) 548CHSA
2 G3-Y7059 3/6/9/12 ELEMENT CLAMP 515TGA/524/536/548
3 G3-Z5047 1/2/3/4 CAPILLARY BRACKET 515TGA/524/536/548
4 2T-Y2313 1/2/3/4 THERMOSTAT 515TGA/524/536/548
5 2J-Y7114 1/2/3/4 PILOT LIGHT 515TGA/524/536/548
6 2R-Z1274 1/2/3/4 KNOB-CONTROL 515TGA/524/536/548
7 G3-Z1319 1 FRONT PANEL 515TGA
G3-Z1534 1 FRONT PANEL 524
G3-Z1536 1 FRONT PANEL 536
G3-Z1538 1 FRONT PANEL 548
8 2A-Z0314 4 LEG
9 G3-Y7046 1 GREASE DRAWER GRIDDLE
10 G3-Y7047 2 DRAWER SLIDE
11 G3-Y7561 1 BOTTOM 515TGA
G3-Y7204 1 BOTTOM 524
G3-Y7205 1 BOTTOM 536
G3-Y7206 1 BOTTOM 548
12 2C-Y2344 1 TERMINAL GROUND
13 2E-Y7327 1 BOX-JUNCTION
14 G3-Y7788 1 COVER-JUNCTION BOX
15 2N-Y7115 1/2/3/4 ELEMENT 515TGA/524/536/548
16 ----- 1 NAMEPLATE
17 2A-Z5049 2/4/6/8 SPACER 515TGA/524/536/548
18 G3-Z5048 1/2/3/4 PLATE - BULB RETAINER 515TGA/524/536/548
19 2M-Z1533 1 FACE PLATE 515TGA
2M-Z1535 1 FACE PLATE 524TGA
2M-Z1537 1 FACE PLATE 536TGA
2M-Z1539-1 1 FACE PLATE - LEFT 548TGA
2M-Z1539-2 1 FACE PLATE - RIGHT 548TGA

Part

Number

Number

Per

Unit

Description

1

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

1

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

12