Star 530TA, 530TEA, 530FA Installation And Operating Instructions Manual

1

DEEP FAT FRYER

MODEL 301HLSM

Star
Manufacturing
International Inc.

10 Sunnen Drive
St. Louis, MO 63143

Phone: [phone]
Fax: [phone]

Installation

and

Operating

Instructions

2M-Y7269 Rev. C 6/12/03

2

This symbol is intended to alert the user to the presence of important
operating and maintenance instructions in the manual accompanying
the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves
the manufacturer of all liability.

NOTICE

Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corre­sponding changes, improvements, additions or replacements for
previously purchased equipment.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Refer to the authorized service
center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal
business hours to answer any questions that may arise. Please have your model number and serial number for
faster service.

SAFETY SYMBOL

3

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
used by the general public, please contact the factory.

WARNING: Improper installation,
adjustment, alteration, service or maintenance
can cause property damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing the equipment.

This fryer is equipped for the voltage and wattage
indicated on the nameplate mounted on the underside
of the front edge. It is designed for use on alternating
current (AC) only. It is intended for use by properly
trained personnel only.

CAUTION

DO NOT CONNECT TO DIRECT CURRENT
(DC)

The installation of the appliance should conform to
the:

NATIONAL ELECTRIC CODE AND ALL
LOCAL ELECTRIC CODES AND
ORDINANCES AND THE LOCAL ELECTRIC
COMPANY RULES AND REGULATIONS.

Proper connections and power supply are essential
for efficient performance. Connect six foot lead in
cord to a suitable grounded outlet of the correct
voltage. Be sure the switch is in the off position. The
receptacle should match the plug (NEMA configuration
of receptacle is: 6-30R). Four legs are provided and
should be installed for ease of cleaning. Level unit by
adjusting the (4) feet which have an adjustment of
1-3/8" (35 mm) for accurate leveling and perfect line­up with other units.

POWER SUPPLY

The Model 301HLSM is wired at the factory for
operation on a single phase power supply 208/240V,
60 Hz.

CAUTION

DO NOT INSTALL WITHOUT FEET PROVIDED.

OPERATING INSTRUCTIONS

CLEAN KETTLE BEFORE USING

Take out baskets, push down and hold element catch,
located on left side of element housing. Lift up on
element lift handle until elements lock in a vertical
position, and remove kettle. The kettle can be cleaned
in a sink like any other pot or container.

ADDING FAT

Replace kettle and swing the element down by holding
element lift handle and pushing release catch down
and holding it there. Lower element. Fryer is now
ready for use. Add fat. A fat level line on the rear of
the kettle will guide you in determining the minimum
cold fat level. A higher fat level can be used when frying
bulky foods, such as chicken or fish cakes. The fat level
should be chosen carefully so that the foaming action
of the fat does not spill out of the kettle. If solid
shortening is used, pack carefully around the elements.

4

CONTROLS

1. ON/OFF TWO-POLE SWITCH - Located on the
front panel is a two-pole switch which turns power
on or off.

2. THERMOSTAT CONTROL - Located on the
control housing, this control allows you to select
the desired frying temperature. A signal light
indicates when the element is on. When the light
goes off, the desired temperature has been
reached.

3. HI-LIMIT THERMOSTAT - Should fat
temperatures reach 450° F (230° C), this control
will shut off the power. The light on the control
panel will go out. The fat temperature must cool
to 400° F (202.4° C) and the manual reset button
located on the back panel of the control housing
must be pressed to restore operation. Should the
hi-limit control activate twice in succession, the
primary thermostat should be checked for
malfunction by a qualified service technician.

FRYING

After fat has been added, turn the switch on and set the
thermostat at 200° F (92.4° C). After the fat has
melted, turn the thermostat to the desired setting.
Included in this instruction booklet is a frying chart and
some helpful hints on fat use. After the selected fat
temperature has been reached, the signal light goes
out. Slowly lower half filled baskets into the fat. Do
not overload baskets as this causes foods to be
improperly fried. When moist food is lowered too
quickly into hot fat, the fat will foam and spatter
excessively.

NOTE: Baskets should be allowed to drain after frying
cycle. The kettle handles serve as basket hangers.

IDLING

During idle periods turn thermostat control to
approximately 200° F (92.4° C). The fast recovery
fryers can be brought up to frying temperature in a
matter of minutes. Lowering the temperature during
idle periods saves energy costs and prolongs fat life.
To turn off fryer turn the on/off switch to the "off"
position.

DRAINING KETTLE

Turn switch to "OFF." Remove baskets. Raise element
to the first stop and allow it to drain. Raise the element
to the vertical position and siphon the oil out of the
kettle.

CAUTION

DO NOT ATTEMPT TO REMOVE THE KETTLE
FILLED WITH HOT OIL. CONTACTING HOT
OIL CAN RESULT IN INJURY OR DEATH.

If you do not have a siphon, order one from your
dealer or dip the oil out and strain into a container.
After oil has been removed, remove the kettle and
clean.

CLEANING THE EXTERIOR

The exterior surfaces can be cleaned by regularly
wiping with a soft cloth. Any discoloration can be
removed with a non-abrasive cleaner.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a
local service company for service or maintenance if
required.

RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No. 2M-Y7269 Rev. C 6/12/03

5

CAUTIONS FOR ALL DEEP FAT FRYERS

NEVER LEAVE AN OPERATING FRYER UNATTENDED

REMEMBER HOT OIL IS DANGEROUS - RESPECT IT!

9. Be sure your energy supply is installed
properly and in accordance with the lo­cal and national codes. There should be
a convenient switch or gas valve, readily
available, close to the fryer for such a
shut-offprocedure.

10. See that all of your help understand the
hazards of hot fat. Instruct them on the
proper action to take if something does
not seem to be acting properly.

11. Instruct your personnel on what to do if
there is a fat fire. Do not use water on
an oil fire! Use only fire extinguishers of
the approved type and never direct such
extinguishers so as to blow the oil out of
the oil container.

12. Never allow water to get in hot fat.

It can explode!

1. Hot oil is dangerous - Severe burns can
result when hot oil contacts the skin.

2. Locate your fryer in a protected place
so it cannot be knocked over or off its
support.

3. Keep your floors clean and free of grease
so no one slips accidentally and contacts
the hot fryer.

4. Hot oil is flammable - Keep open flames
away from it and its vapors.

5. Keep areas and filters clean above your
fryer - Oil soaked lint or dust can ignite
easily and flames will spread rapidly.

6. Install an automatic fire extinguisher over
the fryer and in the exhaust duct.

7. Have your equipment checked regularly
to insure its safe and proper functioning.

8. If your fryer starts to smoke or boil ab­normally, cut off the energy supply im­mediately and determine the reason for
the smoking or boiling before attempt­ing to use it again.

6

A number of commercial devices and materials are avail­able to aid in eliminating fat impurities. There are sev­eral excellent models of pressure filters as well as strainer­type filters, which, if used regularly, will prolong life of
fat.

However, no purification device will renew broken down
or rancid fat or put new life into it. Once you have al­lowed fat to break down it becomes unsuitable for fry­ing — in fact browning is impossible.

In addition to filtration, you can prolong the usefulness
of fat by sweetening it with fresh compound every day ­replacing about 15% of the bulk you started with. If you
do enough frying so that normal absorption of fat in food
amounts to 15% to 20% of the capacity of your kettle
every day - then you can call that your turn-over food. It
means you can add the recommended 15% of fresh fat
without discarding any of the old.

In three to six months you may spend as much for fat as
you paid for your kettle. So fat is an item you want to
know all about; how to select it; how to manage it. The
more production you can get from each pound of fat,
the more profitable your frying operation will be.

To get a high rate of production per pound of fat you
have to avoid two things. One is early breakdown and
spoilage of the compound so that you have to throw it
away before it does enough work to "earn its keep." The
other is excessive sponging up of fat by the food being
fried.

The main cause of fat breakdown is excessive heat. On
the other hand abnormal absorption is caused by frying
too long at too low temperatures. One answer to both
problems is exact control of heat — so that fat neither
smokes up nor soaks up.

Of course, no fat "keeps" forever. Not only heat, but air
and moisture, salt particles and crumbs of food work to
break it down. But you can slow up fat deterioration by
maintaining proper temperatures and by draining your
kettle, filtering or straining the fat once or twice a day
and by keeping the kettle itself absolutely clean.

1. Choose a fat that does not break down quickly.
Hydrogenated shortening, corn, and peanut oils are
less likely to break down under high temperatures.

2. Do not fry foods at temperatures above those rec­ommended. The higher the fat temperature, the
more rapid the rate of fat deterioration. Above
400°F fats quickly deteriorate.

3. During short intervals between frying, turn the heat
down. Do not keep heat on for long periods be­tween batches.

4. Keep fat clean. Strain or filter daily or at end of
each shift. Add at least 15% fresh fat to your kettle
daily.

5. At least once a day, cool a small amount of fat and
taste it to see if it has picked up foreign flavors.

6. Discard fat that tends to bubble excessively before
food is added.

7. Do not overload baskets-pieces should not touch
when frying. Shake baskets to prevent food from
sticking together. Fry similar sizes together.

8. Never salt foods directly over fat, salt in fat re­duces its life.

9. Raw, wet foods, such as potatoes and oysters,
should be drained or wiped dry before frying to
extend the life of the frying fat. Have foods to be
fried at room temperature.

10. Keep fat temperatures below smoking point to mini­mize frying odors.

10 POINT PROGRAM

TO PRESERVE FAT AND PRODUCE THE FINEST FRIED FOODS

CARE OF FAT

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HANDY FRYING CHART

TIME IN

FOOD COATING PROCEDURE TEMP MINUTES

POTATOES

Standard French Fries Cut in uniform pieces 1/2” 350 5-7
Blanch Only s

quare the long way 350 3-1/2
Brown Only 350 3-1/2
Long Branch Cut in uniform pieces 3/4”

square the long way 350 7-10

Julienne (shoe string) Cut in uniform pieces 1/8”

to 1/4” square the long way 3

50 3-6

Chips Soak in cold running water

until water does not run milky 350 2-3

CHICKEN

Large Pieces Batter or Some prefer rolling in 325 9-1l
Small Pieces Breading seasoned flour, dipping in egg 340 7-10
Pre-cooked wash, and frying 3

50 3-4

FISH

Fillets (Large) Breading Select fillets of uniform 350 4
Fillets (Small) or Batter size, skin out and dry. 350 3
Oysters Breading Use Oyster liquor in batter

or Batter or breading 350 5
Clams Batter 350 1
Scallops Breading 350 4
Shrimp Batter Some prefer soaking 1/2 hour

in cold seasoned milk 350 3

Smelts Breading Cut spinal cord several 350 4

places to prevent curling

MEATS

Chicken Fried Steak Breading Sever all connecting membranes

at one inch intervals to prevent

curling 360 3-4
Cutlets Breading 350 3-4
Chops Breading 340 3-4
Meat Balls Breading or

rolled in flour 340 4-6

Brains Breading 340 3-5

VEGETABLES

Asparagus Batter or crumbs Pre-cook in salted water 350 3
Cauliflower Batter or crumbs Pre-cook and separate flowers 350 3
Egg Plant Crumb Breading Peel, cut cross-wise into 1/4”

slices 350 3
Onions Light batter Slice thin, soak in milk for

two hours 350 3

FRITTERS

Fruit (bananas, pineapples, apricots, berries) Serve with fruit juice 350 3-5
Corn Batter Serve with syrup or jelly 350 3-5
Vegetable (peas, green beans) Serve with tomato cheese sauce 350 5-8

MISCELLANEOUS

Croquettes Breading 360 3

Chinese Noodles 375 1-2
French Toast 375 1

DOUGHNUTS

Cake 375 1-1/2 - 2
Yeast, raised 375 1

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Serial # plate under unit

PARTS LIST Effective 3-14-11

8E-301HLSM (30127177 & UP)

Fig No Part No Qty Description

1
2 2R-9263 1 Knob, Thermostat

3 2P-5737 5 Clip, Capillary Tube
4
5 E3-9288 2 Bushing - Split

6 E3-9280 1 Clamp - Element, Rear
7

8

9,10 E3-Y5940 2 Lower Element Clamp

11
12 2D-301007 1 Kettle Assembly
13
14 E3-7674 2 Angle - Retainer

15 E3-9270 3 Plate - Element Support
16 E3-9269 4 Bearing, Pivot

17
18 E3-9276 1 Arm - Pawl

19 2A-Y1105 2 Pin - Roll
20 2P-9274 1 Spring - Release
21 Z1-301013 1 Pilot Light Assembly
22 E3-Y7267 1 Top Assembly
23 2B-301042 1 Basket Assembly, Right Hanger
24 2B-301041 1 Basket Assembly, Left Hanger
26 2P-Y1621 1 Clip - Ground

27,28 2R-Y5092 4 Leg - Black Plastic

29
31 2T-Z3209 1 Safety Thermostat (short bulb)

NI

2T-Z7268 1 Thermostat
E3-Y7359 1 Bracket - Thermostat (not shown)

E1-7363 4 Clamp, Thermostat Bulb
E3-Y3646 4 Wire - Spacer

E3-301043 1 Handle and Clamp Assembly
E3-301034 1 Element Housing Complete w/Thermostat
2N-Z2920 1 Element, 208/240V
1N-E2010 12 Ga. XLP NKL PLD CU

2C-9744 Term- Ring, 12-10/#8

2C-2555 8 Nut, Acorn (8-32)
2C-H1578 8 Screw (8-32 x 1)

E3-9262 1 Back, Element Housing
E3-Y7254 1 Panel - Back (not shown)

2A-301005 1 Release Rod Assembly
2R-9572 1 Knob - Release Rod

2E-Y5166 1 Switch - Circuit Breaker (1990 to present)
2R-8229 2 Shield - Switch (not shown)

E3-Y7253 1 Panel - Front, Vinyl (not shown)
2K-Y6764 1 Bushing - Strain Relief (not shown)
E3-301044 1 Cord Assembly (not shown)