Star 530TD Service Manual

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DEEP FAT

FRYER

MODEL

530TD & 530TED SERIES

Installation and

Operation

Instructions

2M-Z6600 Rev. D 4/12/2012

530TD

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These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

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CAUTION

SPECIFICATIONS

Model Voltage kW Amps

530TD

530TED

208V 8,638 41.5

240V 11,500 47.5

208V 6,910 33.2

230V 8,500 36.9

240V 9,200 38.3

Width Depth Height Installed Shipping

24” 24” 16.75”

Dimensions Weight

69 lbs

(31.3 kg

81 lbs

(36.7 kg)

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand the
units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made
with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make
an inspection and will supply necessary claim forms.

WARNING

WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing the equipment.

This fryer is equipped for the voltage and wattage indicated on the nameplate mounted on the lower
right corner of the element housing. It is designed for use on alternating current (AC) only. It is
intended for use by properly trained personnel only.

DO NOT CONNECT TO DIRECT CURRENT (DC)

The installation of the appliance should conform to the:

NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND ORDINANCES AND
THE LOCAL ELECTRIC COMPANY RULES AND REGULATIONS

For your protection we recommend that a qualied electrician install this appliance. He should be

familiar with electrical installations and all electrical codes. Proper connections and power supply

are essential for efcient performance. The external wiring should be in conduit or an approved type
of exible cable suitable for operation at 90° C (194° F) and of a proper size to carry the load. The

supply circuit should be properly fused and equipped with a means of disconnection, as required

by local electrical code. THE BODY OF THE APPLIANCE SHOULD BE GROUNDED - DO NOT
GROUND TO A GAS SUPPLY LINE. Four legs are provided and should be installed for ease of

cleaning. Level unit by adjusting the (4) feet which have an adjustment of 1-3/8" (34.92 mm) for

accurate leveling and perfect line-up with other units.

POWER SUPPLY

Models 530TD and 530TED are wired at the factory for operation on a single phase power supply.
For specic wiring, check the wiring diagram.

CAUTION

CAUTION

OPERATING INSTRUCTIONS

PLACE THE LAMINATED WARNING SIGN SUPPLIED WITH THE FRYER IN AN AREA
VISIBLE TO THE FRYER OPERATOR.

CLEAN KETTLE BEFORE USING

Take out baskets, push and hold element catch, lift up on element lift handle until elements lock in a
vertical position, and remove kettle. The kettle can be cleaned in a sink like any other pot or container.

ADDING FAT

Replace kettle and swing the element down, making fryer ready for use. Add fat. Each kettle has a 15

lb. fat capacity. A fat level line on the rear of the kettle will guide you in determining the minimum cold fat

level. A higher fat level can be used when frying bulky foods, such as chicken or sh cakes. The fat level

should be chosen carefully so that the foaming action of the fat does not spill out of the kettle. If solid
shortening is used, pack carefully around the elements.

CONTROLS

1. ON/OFF TWO-POLE SWITCH - Located on the front panel is a two-pole switch which turns power on
or off. An indicator light (Power On) is located on the control housing.

2. THERMOSTAT CONTROL - Located on the Control Housing, this control allows you to select the
desired frying temperature. A signal light "Heating" indicates when the element is on. When the light

goes off, the desired temperature has been reached.

3. HI-LIMIT THERMOSTAT - Should fat temperatures reach 450° F (230° C), this control will shut off

the power to the heating elements. The unit will still have power. The fat temperature must cool to

400° F (202.4° C) and the manual reset button located on the back panel of the control housing must
be pressed to restore operation. Should the hi-limit control activate twice in succession, the primary
thermostat should be checked for malfunction by a qualied service technician. Each pot is equipped
with its own HI-LIMIT THERMOSTAT.

CAUTION

CAUTION

FRYING

After fat has been added, turn the switch on and set the thermostat at 200° F (92.4° C). After the fat has

melted, turn the thermostat to the desired setting. Included in this instruction booklet is a frying chart and

some helpful hints on fat use. After the selected fat temperature has been reached, slowly lower half lled
baskets into the fat. Do not overload baskets as this causes foods to be improperly fried.

NOTE: Baskets should be allowed to drain after frying cycle. The kettle handles serve as
basket hangers.

IDLING

During idle periods turn thermostat control to approximately 200° F (92.4° C). The fast recovery fryers
can be brought up to frying temperature in a matter of minutes. Lowering the temperature during idle

periods saves energy costs and prolongs fat life.

DRAINING KETTLE

Turn switch to "OFF". Raise element to the rst stop and allow to drain. Raise the element to the vertical

position and siphon the oil out of the kettle.

DO NOT ATTEMPT TO REMOVE THE KETTLE FILLED WITH HOT OIL. CONTACTING HOT OIL
CAN RESULT IN SEVERE INJURIES OR DEATH.

If you do not have a siphon, order one from your dealer or dip the oil out and strain into a container. After
oil has been removed, remove the kettle and clean.

INAPPROPRIATE USE DUE TO A LACK OF COMMON SENSE MAY RESULT IN
PRODUCT DAMAGE OR PERSONAL INJURY.

CLEANING THE EXTERIOR

The exterior surfaces can be cleaned by regularly wiping with a soft cloth. Any discoloration can be
removed with a non-abrasive cleaner.

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