Star 530FF Operators Manual

®

® ®® ®

DEEP FAT

FRYER

MODEL

530FF SERIES

Installation and

Operation

Instructions

2M-Z16000 Rev. A 05/19

530FF

1

SAFETY SYMBOL

ime

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it
ready when you call to ensure a faster service.

Authorized Service Agent Listing

Model No.

Serial No.

Voltage

Purchase Date

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard T
Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

265 Hobson Street
Smithville, TN 37166
U.S.A

Model Voltage

530FF

CAUTION

Specications

Amps

1 Ph 3 Ph Installed Shipped Width Depth Height

208V 41.5 24.0 8,640

240V 47.9 27.7 11,500

Watts

Approximate Weight Dimensions

63 lbs

(28.6 kg)

92 lbs

(41.75 kg)

21-7/8””

(55.6 cm)

18”

(45.7 cm)

16.5/8”

(42.3 cm)

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand
the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made
with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain
to retain all contents plus external and internal packaging materials for inspection. The carrier will
make an inspection and will supply necessary claim forms.

WARNING

WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing the
equipment.

This fryer is equipped for the voltage and wattage indicated on the nameplate mounted on the
lower right corner of the element housing. It is designed for use on alternating current (AC)
only. It is intended for use by properly trained personnel only.

DO NOT CONNECT TO DIRECT CURRENT (DC)

The installation of the appliance should conform to the:

NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND
ORDINANCES AND THE LOCAL ELECTRIC COMPANY RULES AND
REGULATIONS

For your protection we recommend that a qualied electrician install this appliance. He should be

familiar with electrical installations, and all electrical codes. Proper connections and power supply

are essential for efcient performance. The external wiring should be in conduit or an approved
type of exible cable suitable for operation at 90° C (194° F) and of a proper size to carry the

load. The supply circuit should be properly fused and equipped with a means of disconnection, as

required by local electrical code. THE BODY OF THE APPLIANCE SHOULD BE GROUNDED, DO
NOT GROUND TO A GAS SUPPLY LINE. Four legs are provided and should be installed for ease
of cleaning. Level unit by adjusting the (4) feet which have an adjustment of 1-3/8" (34.92 mm) for

accurate leveling and perfect line-up with other units.

POWER SUPPLY

The Model 530FF is wired at the factory for operation on a three phase power supply.
For specic wiring, check the wiring diagram.

OPERATING INSTRUCTIONS

PLACE THE LAMINATED WARNING SIGN SUPPLIED WITH THE FRYER IN AN
AREA VISIBLE TO THE FRYER OPERATOR.

CLEAN KETTLE BEFORE USING

Take out baskets, push and hold element catch, lift up on element lift handle until elements lock in a
vertical position, and remove kettle. The kettle can be cleaned in a sink like any other pot or container.

ADDING FAT

Replace kettle and swing the element down, making fryer ready for use. Add fat. A fat level line on the

rear of the kettle will guide you in determining the minimum cold fat level. A higher fat level can be used

when frying bulky foods, such as chicken or sh cakes. The fat level should be chosen carefully so that

the foaming action of the fat does not spill out of the kettle. If solid shortening is used, pack carefully
around the elements.

CONTROLS

1. ON/OFF TWO-POLE SWITCH - Located on the front panel is a two-pole switch which turns power on
or off. An indicator light (Power On) is located on the control housing.

2. THERMOSTAT CONTROL - Located on the Control Housing, this control allows you to select the
desired frying temperature. A signal light "Heating" indicates when the element is on. When the light

goes off, the desired temperature has been reached.

3. HI-LIMIT THERMOSTAT - Should fat temperatures reach 450°F (230°C), this control will shut off the
power. Both lights on the control panel will go out. The fat temperature must cool to 400°F (202.4°C)

and the manual reset button located on the back panel of the control housing must be pressed to

restore operation. Should the

hi-limit control activate twice in succession, the primary thermostat should be checked for malfunction

by a qualied service technician.

FRYING

After fat has been added, turn the switch on and set the thermostat at 200° F (92.4° C). After the fat has

melted, turn the thermostat to the desired setting. Included in this instruction booklet is a frying chart and

some helpful hints on fat use. After the selected fat temperature has been reached, slowly lower half lled
baskets into the fat. Do not overload baskets as this causes foods to be improperly fried.

NOTE: Baskets should be allowed to drain after frying cycle. The kettle handles
serve as basket hangers.

IDLING

During idle periods turn thermostat control to approximately 200°F (92.4°C). The fast recovery fryers can
be brought up to frying temperature in a matter of minutes. Lowering the temperature during idle periods

saves energy costs and prolongs fat life.

INAPPROPRIATE USE DUE TO A LACK OF COMMON SENSE MAY RESULT IN
PRODUCT DAMAGE OR PERSONAL INJURY.

CAUTION

Cleaning

DRAINING KETTLE

Turn switch to "OFF." Raise element to the rst stop and allow to drain. Raise the element to the

vertical position and siphon the oil out of the kettle.

DO NOT ATTEMPT TO REMOVE THE KETTLE FILLED WITH HOT OIL.
CONTACTING HOT OIL CAN RESULT IN SERIOUS INJURIES OR DEATH.

If you do not have a siphon, order one from your dealer or dip the oil out and strain into a
container. After oil has been removed, remove the kettle and clean.

CLEANING THE EXTERIOR

The exterior surfaces can be cleaned by regularly wiping with a soft cloth. Any discoloration can
be removed with a non-abrasive cleaner.

MAINTENANCE AND REPAIRS

Contact the factory or one of its representatives or a local service company for service or
maintenance if required.

6

CAUTIONS FOR ALL DEEP FAT FRYERS

NEVER LEAVE AN OPERATING FRYER UNATTENDED

REMEMBER HOT OIL IS DANGEROUS –

WARNING – INSTALLATION

• Locate your fryer in a protected place so
that it cannot be tipped over or knocked
off its support. A mechanical restraint
should be installed to prohibit the fryer
from tipping or moving. Consult your local
codes for allowable methods of restraint.

• Install an automatic re extinguisher over
the fryer and in the exhaust duct.

• Be sure your power supply is installed

properly and in accordance with the local
and national codes.

• Install a shut-off switch or gas valve close
to the fryer. It must turn off the fryer
immediately.

• Failure to add a mechanical restraint can
result in oil splashing out and contacting
the skin, leading to serious injury or death!

WARNING – HOT OIL

• Hot oil is dangerous – Severe burns can
result when hot oil contacts the skin.

• Hot oil is ammable – Keep open ames

away from hot oil and its vapors.

RESPECT IT!

WARNING – MAINTENANCE

• Have your equipment checked regularly to
insure its safe and properly functioning.

• If your fryer starts to smoke or boil
abnormally, cut off the power supply
immediately and determine the reason for
the smoking or boiling before attempting
to use it again.

WARNING – TRAINING

• Train all personnel to understand the
hazards of hot oil. Instruct them on the
proper action to take if something does
not seem to be acting properly.

• Instruct your personnel on what to do if

there is an oil re. Do not use water on
an oil re! Use only re extinguishers of

the approved type and never direct such

extinguishers so as to blow the oil out of

the oil container.

• Inappropriate use due to a lack of
common sense may result in product
damage or personal injury.

• Never allow water or ice to get in hot oil.

IT CAN EXPLODE!

WARNING - ENVIRONMENT

• Keep your oors clean and free of grease

and all other substances so no one slips
accidentally and contacts the hot fryer.

• Keep areas and lters clean above your

fryers – Oil soiled lint or dust can ignite

easily and ames will spread rapidly.

CARE OF FAT

In three to six months you may spend as much for fat

as you paid for your kettle. So fat is an item you want

to know all about; how to select it; how to manage it.
The more production you can get from each pound of

fat, the more protable your frying operation will be.

To get a high rate of production per pound of fat you

have to avoid two things. One is early breakdown

and spoilage of the compound so that you have to

throw it away before it does enough work to "earn its
keep." The other is excessive sponging up of fat by

the food being fried.

The main cause of fat breakdown is excessive heat.

On the other hand abnormal absorption is caused by
frying too long at too low temperatures. One answer

to both problems is exact control of heat — so that
fat neither smokes up nor soaks up.

Of course, no fat "keeps" forever. Not only heat, but

air and moisture, salt particles and crumbs of food
work to break it down. But you can slow up fat de­terioration by maintaining proper temperatures and

by draining your kettle, ltering or straining the fat

once or twice a day and by keeping the kettle itself
absolutely clean.

A number of commercial devices and materials are
available to aid in eliminating fat impurities. There are

several excellent models of pressure lters as well
as strainer-type lters, which, if used regularly, will

prolong life of fat.

However, no purication device will renew broken
down or rancid fat or put new life into it. Once you

have allowed fat to break down it becomes unsuitable
for frying — in fact browning is impossible.

In addition to ltration, you can prolong the usefulness

of fat by sweetening it with fresh compound every day

- replacing about 15% of the bulk you started with. If
you do enough frying so that normal absorption of fat

in food amounts to 15% to 20% of the capacity of your

kettle every day - then you can call that your turn-over
food. It means you can add the recommended 15%
of fresh fat without discarding any of the old.

10 POINT PROGRAM

TO PRESERVE FAT AND PRODUCE THE FINEST FRIED FOODS

1. Choose a fat that does not break down quickly.

Hydrogenated shortening, corn, and peanut oils

are less likely to break down under high tempera­tures.

2. Do not fry foods at temperatures above those

recommended. The higher the fat temperature,
the more rapid the rate of fat deterioration. Above

400°F fats quickly deteriorate.

3. During short intervals between frying, turn the
heat down. Do not keep heat on for long

periods between batches.

4. Keep fat clean. Strain or lter daily or at end of

each shift. Add at least 15% fresh fat to your
kettle daily.

5. At least once a day, cool a small amount of fat and

taste it to see if it has picked up foreign avors.

6. Discard fat that tends to bubble excessively

before food is added.

7. Do not overload baskets-pieces should not touch
when frying. Shake baskets to prevent food from
sticking together. Fry similar sizes together.

8. Never salt foods directly over fat, salt in fat re-

duces its life.

9. Raw, wet foods, such as potatoes and oysters,

should be drained or wiped dry before frying to

extend the life of the frying fat. Have foods to be

fried at room temperature.

10. Keep fat temperatures below smoking point to
minimize frying odors.

HANDY FRYING CHART

TIME IN
FOOD COATING PROCEDURE TEMP MINUTES

POTATOES

Standard French Fries Cut in uniform pieces 1/2” 350° 5-7
Blanch Only square the long way 350° 3-1/2
Brown Only 350° 3-1/2
Long Branch Cut in uniform pieces 3/4”
square the long way 350° 7-10
Julienne (shoe string) Cut in uniform pieces 1/8”
to 1/4” square the long way 350° 3-6
Chips Soak in cold running water
until water does not run milky 350° 2-3

CHICKEN

Large Pieces Batter or Some prefer rolling in 325° 9-1l
Small Pieces Breading seasoned our, dipping in egg 340° 7-10
Pre-cooked wash, and frying 350° 3-4

FISH

Fillets (Large) Breading Select llets of uniform 350° 4
Fillets (Small) or Batter size, skin out and dry. 350° 3
Oysters Breading Use Oyster liquor in batter
or Batter or breading 350° 5
Clams Batter 350° 1
Scallops Breading 350° 4
Shrimp Batter Some prefer soaking 1/2 hour
in cold seasoned milk 350° 3
Smelts Breading Cut spinal cord several 350° 4

places to prevent curling

MEATS

Chicken Fried Steak Breading Sever all connecting membranes

at one inch intervals to prevent

curling 360° 3-4
Cutlets Breading 350° 3-4
Chops Breading 340° 3-4

Meat Balls Breading or

rolled in our 340° 4-6
Brains Breading 340° 3-5

VEGETABLES

Asparagus Batter or crumbs Pre-cook in salted water 350° 3
Cauliower Batter or crumbs Pre-cook and separate owers 350° 3
Egg Plant Crumb Breading Peel, cut cross-wise into 1/4”
slices 350° 3
Onions Light batter Slice thin, soak in milk for
two hours 350° 3

FRITTERS

Fruit (bananas, pineapples, apricots, berries) Serve with fruit juice 350° 3-5
Corn Batter Serve with syrup or jelly 350° 3-5
Vegetable (peas, green beans) Serve with tomato cheese sauce 350° 5-8

MISCELLANEOUS

Croquettes Breading 360° 3
Chinese Noodles 375° 1-2
French Toast 375° 1

DOUGHNUTS

Cake 375° 1-1/2 - 2
Yeast, raised 375° 1

LIMITED EQUIPMENT WARRANTY

Star Manufacturing [as well as its subsidiaries,
Toastmaster and Holman] warranties new products to
be free from defects in material and/or workmanship
for a period of one [1] year from the date of original
installation, except as noted below. Defects that
occur as a result of normal use, within the time period
and limitations defined in this warranty, will at Star’s
discretion have the parts replaced or repaired by Star or
a Star-authorized service agency.

THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.

Repairs performed under this warranty are to be
performed by a Star authorized service agency. Star
will not be responsible for charges incurred or service
performed by non-authorized repair agencies. In all
cases, the nearest Star-authorized service agency must
be used. Star will be responsible for normal labor charges
incurred in the repair or replacement of a warrantied
product within 50 miles (80.5 km) of an authorized
service agency. Time and expense charges for anything
beyond that distance will be the responsibility of the
owner. All labor will need to be performed during regular
service hours. Any overtime premium will be charged
to the owner. For all shipments outside the U.S.A. and
Canada, please see the International Warranty for specific
details. It is the responsibility of the owner to inspect and
report any shipping damage claims, hidden or otherwise,
promptly following delivery. No mileage or travel charges
will be honored on any equipment that is deemed
portable. In general, equipment with a cord and plug
weighing less than 50 lb. (22.7 kg) is considered portable
and should be taken or shipped to the closest authorized
service agency, transportation prepaid.

PORTABLE EQUIPMENT EXAMPLES

• 514LL fryer

• 15MC and 18MCP hot food
merchandisers

• QCS1, QCS2, and RCS2 toasters

• 16PD-A pretzel merchandisers

• Condiment dispensers
except HPD- and SPD-series
models

• All pop-up toasters

• All pastry display cabinets

• All heat lamps

CONTACT

Should you require any assistance regarding the
operation or maintenance of any Star equipment;
write, phone, fax or email our service department. In
all correspondence mention the model number and
serial number of your unit, as well as the voltage or
type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central
Standard Time (CST)
Telephone: [phone]
Fax: [phone]
Email: [e-mail]
www.star-mfg.com

• J4R popcorn machine

• 12NCPW and 15NCPW nacho
merchandisers

• Nacho cheese warmers
except 11WLA-series models

• Specialty food warmers
except 130R, 11RW, and 11WSA
models

• All butter dispensers

• All nacho chip merchandisers

• All accessories

WARRANTY EXCLUSIONS

THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.

• Any product which has not been used, cleaned,
maintained, or installed in accordance with the directions
published in the appropriate installation sheet and/
or owner’s manual as well as national and local codes,
including incorrect gas, electrical, or water connection. Star
is not liable for any unit which has
been mishandled, abused, misapplied, subjected to
chlorides, harsh chemicals, or caustic cleaners, damaged
from exposure to hard water, modified by unauthorized
personnel, damaged by flood, fire, or other acts of nature
[or God], or which have an altered or missing serial number.

• Installation, labor, and job checkouts, calibration of heat
controls, air and gas burner/bypass/pilot adjustments, gas
or electrical system checks, voltage and phase conversions,
cleaning of equipment, or seasoning of griddle surface.

• Replacement of fuses or resetting of circuit breakers,
safety controls, or reset buttons.

• Replacement of broken or damaged glass components,
quartz heating elements, and light bulbs.

• Labor charges for all removable parts in gas charbroilers
and hotplates, including but not limited to burners, grates,
and radiants.

• Any labor charges incurred by delays, waiting time, or
operating restrictions that hinder a service technician’s
ability to perform service.

• Replacement of items subject to normal wear or items
that can easily be replaced during a daily cleaning routine,
such as but not limited to knobs, bulbs, fuses, quartz
heating elements, baskets, racks, and grease drawers.

• Components that should be replaced when damaged
or worn, but have been field-repaired instead [eg. field­welded fry pots]

• Any loss of business or profits.

PRODUCTS PARTS LABOR

Star-Ultra Max® fryers, griddles,

2 years 2 years

charbroilers, and hotplates
Star-Max® fryers, griddles, char-

broilers, and hotplates
Jetstar® popcorn poppers

Staltek™ roller grill coatings

Cast iron grates, burners; and
burner shields

Star, Toastmaster, or Holman
parts sold to repair equipment

2 years 2 years

2 years 2 years

5 years

180 days

90 days

Service First 1 year

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

2M-Z21647 ∙ Rev. E ∙ 01.2019

STAR MANUFACTURING INTERNATIONAL, INC.

MODEL: 530FF,530FF

208/240V

SK2589 Rev. - 5/31/12

4

10

15

16

16

8

17

3

2

1

5

6

7

13

21

12

11

14

18

18

18

23

22

31

33

35

37

36

29

27

38

24

25 41

26

34

32

9

9

28

19

20

37

40

39

PARTS LIST May 31, 2012, Rev. -

Model: 530FF Fryer

Fig No Part No Qty Description

1 E1-Y7820 1 COVER-ELEMENT HOUSING
2 2T-Y1668 1 THERMOSTAT, SAFETY
3 2A-Y7817 1 ROD, LOCKING - LT.
4 2A-Y7816 1 ROD, LOCKING - RT.
5 E1-530056 1 LINK ASSEMBLY
6 E1-Y7819 1 BRACKET
7 E1-530055 1 CRANK ASSEMBLY
8 2A-Y7818 1 RELEASE ROD - LOCKING

9 E1-Y7814 2 COVER
10 E1-530054 1 SUPPORT HOUSING - LT.
11 E1-116313 1 SIGNAL LIGHT ASSEMBLY (HEATING)
12 E1-Z15706 1 KNOB, THERMOSTAT
13 E1-116314 1 SIGNAL LIGHT ASSEMBLY (POWER ON)
14 2T-Z7208 1 THERMOSTAT, 375°F
15 E1-530053 1 SUPPORT HOUSING - RT
16 2I-Y7815 2 GASKET
17 E1-530052 1 ELEMENT HOUSING ASSEMBLY
18 2N-Y8416 3 ELEMENT, 3840 W - 240V
19 E1-Y1641 1 CLAMP, ELEMENT-UPPER
20 E1-116320 1 ELEMENT HANDLE ASSEMBLY
21 2B-Y8847 1 BASKET-LEFT
22 2B-Y8846 1 BASKET-RIGHT
23 E1-116316 1 KETTLE ASSEMBLY - COMPLETE
24 E1-Z15962 1 SWITCH GUARD SINGLE SST
25 2M-Z15804 1 STAR-MAX LOGO
26 E1-Z15969 1 BODY-TOP
27 2E-Y8493 1 SWITCH-2 POLE, 5 AMP.
28 E1-Y7799 1 PANEL-REAR
29 2A-Z5942 4 4” LEG
31 E1-530072 1 BOTTOM ASSEMBLY
32 E1-Y8928 1 BOX, OUTLET-REAR
33 E1-Y8927 1 WIREWAY
34
35 E1-Y7800 1 WALL-CONTACTOR
36 E1-Y6241 1 CONTACTOR BOARD
37 2E-Y6240 2 CONTACTOR - 3 POLE 208/240V
38 2E-Y1654 1 BLOCK-TERMINAL (FIRE SYSTEM)
39 2E-Y2849 1 BLOCK-TERMINAL (SUPPLY)
40 2M-Z15483 1 LABEL, KNOB ELEC. FRYER
41 2C-8477 3 TINNERMAN CLIPS
NI 2M-Z8942 1 LABEL-FRYER BURN WARNING
NI 2M-Z8943 1 SIGN-FRYER WARNINGS
NI 2I-5659 2 RUBBER GROMMET - CAPILLARY
NI 2K-8043 3 HEYCO BUSHING SB-875-10
NI 2M-H8798 1 LABEL SERVICING
NI 2M-Y2089 1 LABEL RESETT
NI 2M-Y3147 1 LABEL CAUTION HOT
NI 2M-Y3419 1 LABEL WIRING DIAGRAM
NI 2P-Y3406 4 WIRE SPACER BULB, HI-LIMIT
NI 2P-Y3453 2 WIRE SPACER 350 DIA. - THERMO BULB
NI 2P-5737 6 CLIP - CAPILLARY TUBE
NI E1-7363 5 CLAMP-THERMOSTAT BULB

E1-Y7801 1 BOX, OUTLET