Star 4RW Parts List

Page 1
ROUND
WARMERS
MODEL
4 QUART 7 QUART
11 QUART
Installation and
Operation
Instructions
7RW
4RW-P
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SAFETY SYMBOL
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303
Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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Specications
Model Capacity
4RW-P
4RW-P 240VE 50/60 2.5 Amp 19.625”
4RW-L
4RW-L 240VE 50/60 2.5 Amp
4RW 120V 60 5 Amp
4RW 240VE 50/60 2.5 Amp
7RW-7H
7RW
7RW 240V 50/60 4.6 Amp
11RW-P
11RW-P 240V 50/60 6.7 Amp 11.875”
11RW-11H
11RW
11RW 240VE 50/60
3.5 qt
4 qt
7 qt
11 qt
Voltage Hz Phase Watts Amps Depth Width Hieght
120V 60
120V 60 5 Amp
120V 60
120V
120V
Electrical Deminsions
5 Amp 14.625”
600W
8.75”
9.2 Amp
13.3 Amp
13.3 Amp 11.875”
9.5”
16.625”
60
60
1 PH
1100W
1600W
8.75” 16.375” 7.5 lbs
11.875”
Wieght
13.625” 7 lbs
9.875” 6 lbs.
12.625” 10 lbs
9.125” 8 lbs
15.5” 15 lbs.11RW-P 120C 11.875”
12.375” 13 lbs
9.125” 10 lbs11RW 120C
CAUTION
WARNING
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
INSTALLATION
These food warmers are equipped for the voltage and wattage indicated on the nameplate mounted to the bottom panel and are designed for use on alternating current (AC) only.
DO NOT CONNECT TO DIRECT CURRENT (DC).
GENERAL OPERATING INSTRUCTIONS
4RW, 4RW-P, 7RW and 11RW
These warmers are designed to use stainless steel serving bowls purchased as an option.
Follow these steps for setting up the warmer:
1. Before using warmer clean the warmer bowl and any accessories furnished with warmer or purchased as an option..
2. Fill the warmer bowl according to the table below. Add water as required to maintain the proper water level.
Model Ounces Liters
4RW/4RW-P 42 1.25 7RW 36 1.1
11RW 40 1.2
3. Place precooked food into a standard inset or optional stainless steel serving bowl and insert into water bowl.
4. Turn warmer on.
5. If preheating is desired set the control to the "HI" position for approximately 25 minutes. Prolonged "HI" setting may result in overcooking or scorching of certain foods.
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CAUTION
6. Set the dial setting to the number required to maintain the desired temperature.
7. Because the consistency of different foods varies, and because liquids and solids absorb heat at different rates, it is impractical to specify an exact dial setting. However, at position "3", the temperature is approximately 150° F (65° C), the proper holding temperature for fudge. When the dial is set at the position "4" the temperature is approximately 170° F (77° C), a good holding temperature for cheese sauce. After pre-heating, set the thermostat to the desired temperature.
8. Turn the control knob to the "OFF" position and unplug the cord when the unit is not in use.
9. Do not keep unit on high heat for more than 45 minutes, as the food product may become overheated.
DO NOT OPERATE UNIT WITHOUT WATER. CHECK WATER LEVEL FREQUENTLY.
CLEANING INSTRUCTIONS
- IMPORTANT -
Stainless steel may corrode if not cleaned properly.
Clean and dry the heated bowl inside the warmer every night. Use a soft cloth and mild soap to keep exterior surfaces bright and shining. To keep the inside surface of the bowl clean, use S.O.S. or Brillo pads as often as necessary. Do not use detergents, strong abrasives or metal scouring pads on exterior surface of warmer.
WARNING
DO NOT IMMERSE IN WATER AT ANY TIME.
PUMP CLEANING
Before using and at least daily, disassemble the pump and wash all parts.
To disassemble pump:
1. Unscrew nut-cylinder. Pull pump-plunger from pump chamber.
2. Unscrew knob from plunger assembly and disassemble.
3. Unscrew nut-sleeve-tube from dispense tube. Remove cover from pump assembly.
4. Remove pin "U" from pump assembly and disengage dispense tube from pump chamber.
5. Remove balls from pump chamber.
6. Wash all parts thoroughly in hot soapy water and rinse thoroughly. Use 18" long brush to clean inside of dispensing tube. Reassemble pump. When reassembling pump, wet o-ring with edible vegetable oil, then reassemble. Make sure all parts are in their proper place.
SANITIZING PUMP ASSEMBLIES
It is recommended that the pump assembly be sanitized after routine disassembly and cleaning. Prepare a 200 ppm quaternary solution (similar to Pro-Quat 103). Immerse all pump parts in this solution for at least 60 seconds, remove and let air dry.
PRIMING PUMP
Two (2) strokes of the pump plunger are necessary to initially prime and vend thick food products.
CAUTION
FAILURE TO DO THE FOLLOWING CAN CAUSE A BROKEN "O" RING TO BE PUMPED OUT WITH THE FOOD BEING VENDED.
If pump does not dispense product properly, remove plunger assembly from pump and make sure the plunger "o" ring is in place on the pump plunger. If the "o" ring is missing disassemble the pump parts and make certain the "o" ring is not in the pump plunger tube, pump chambers or vend tube before replacing "o" ring.
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Visit our Website at: www.star-mfg.com Email: service@star-mfg.com
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
LIMITED EQUIPMENT WARRANTY
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
* The Model 510FD Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series.
Hot Food Merchandisers.
SERVICES NOT COVERED BY WARRANTY
PARTS WARRANTY
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, & installation OR created by acts of God
PORTABLE EQUIPMENT
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers
(Model 16PD-A Only)
* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens
(Model PO12 Only)
* Heat Lamps * Pumps-Manual
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
2M-4497-2 10/2010
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ADJUSTABLE
GREEN
GREEN
CORD SET
3
BLACK
BLACK
GND
WHITE
3
120 V A.C.
USA NEMA 5-15P
CORD SET
BROWN
GND
BLUE
REV. B
220-230 V A.C.
EUROPEAN CEE 7/7
STAR MANUFACTURING INTERNATIONAL INC.
SK1373 09-04-96
THERMOSTAT
2
BAND ELEMENT
600 WATT
1
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SPECIALTY WARMER - 4RW WIRE DIAGRAM
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ADJUSTABLE
THERMOSTAT
CORD SET
3
BLACK
2
GND
HIGH LIMIT
THERMOSTAT
BAND ELEMENT
1100 WATT - 7RW MODEL
1600 WATT - 11RW MODEL
REV. B
STAR MANUFACTURING INTERNATIONAL INC.
SK1440 12-01-05
1
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SPECIALTY WARMER - 7RW, 11RW WIRE DIAGRAM
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51
22
23
25
26
27
34
28
29
30
32
31
35
24
PUMP MODELS
44
40
LADLE
*
MODELS WITH RING & COVER
NOTES:
*
1. FOR INSETS AND ADDITIONAL LADLES CONTACT YOUR LOCAL DEALER.
41
42
43
33
36
39
38
54
55
37
12
INSET 4, 7, 11 QT.
(OPTIONAL)
52
INSET 3.5 QT.
(OPTIONAL) SSB
53
21
20
19
13
11
10
9
8
7
6
18
HINGED BOWL ASSY
UTINSIL HOLDER ASSY
17
14
15
16
45
46
47
48
49
56
57
58
1
SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE
This drawing contains information confidential to Star Manufacturing International, Inc. No reproduction or disclosure of its contents is permitted.
4 QT., 7QT. & 11QT. 120V MODEL 4RW, 4RW-P, 4RW-L, 4RW-4H 7RW,
7RW-7H, 11RW, 11RW-P, 11RW-11H
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2
3
4
2M-Y9795: Star Round Warmer, 4, 7 & 11 Quart
SK1421 Rev. E 6/27/2014
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2M-Y9795: Star Round Warmer, 4, 7 & 11 Quart
PARTS LIST July 27, 2014, Rev. I
Model: 4RW, 7RW, 11RW, 4RW-P, 11RW-P Round Warmers
Fig No. Part No. Qty Description Application
O1-30323 O1-30324 CORD ASSY 120V 7RW
1
O1-30325 CORD ASSY 120V 11RW
O1-30326 CORD ASSY 120V CSA 11RW
O1-30332 CORD ASSY 240V
2 2C-2560 5 NUT 10-24 3 2C-Y5059 4 POP RIVET 4 2I-Z0057 4 FOOT
O1-Y9901
5
O1-Y9900 7RW
O1-Y9899 11RW
2K-7889
6
2K-Y3240 11RW
7 2R-Y8261 1 KNOB-THERMOSTAT 8 2C-1628 3 SCREW #4 x 1/4
O1-Y9895
9
O1-Y9894 7RW
O1-Y9828 11RW
N2-Y8130
10
O1-Z0437 7RW
O1-Y9787 11RW
11 N2-Y8310 1 PLATE 11RW
12 2C-H5569 3 POP RIVET 1/8 x .7
2N-Z0384
2N-Z0385 ELEMENT 120V, 1100W 7RW
2N-Z0205 ELEMENT 120V, 1600W 11RW
13
2N-Z0708 ELEMENT, 240V, 600W 4RW
2N-Z0664 ELEMENT, 240V, 1100W 7RW
2N-Z0665 ELEMENT, 240V, 1600W 11 RW
2C-1496
14
2C-2807 SCREW 8-32 x 1 3/8 7RW, 11RW
15 2C-H8670 1 WASHER-LOCK #8 16 2C-2556 1 NUT #8-32 17 2T-Z0245 1 THERMOSTAT
O1-Z0230
18
O1-Z0440 7RW, 11RW
N2-Y8127
19
O1-Z0436 7RW
O1-Y9786 11RW
20 2V-Z0297 3 SPACER
O1-30314
21
O1-30328 7RW
O1-30316 11RW
22 2R-Y9854 1 KNOB-BLK 4RW, 11RW 23 2A-Y9637 1 NUT 4RW, 11RW
2L-Y7618
24
N2-Y9848 PLATE-PUMP 11RW
25 2V-Y7661 1 PLUNGER SHIELD 4RW, 11RW 26 2A-Z0718 1 GUIDE 4RW, 11RW 27 2P-Z0830 1 SPRING 4RW, 11RW 28 N2-Y4146 1 WASHER 4RW, 11RW
CORD ASSY 120V 4RW
1
1 BOTTOM
1 BUSHING 90° HEYCO
1 OUTER SHELL
1 BAND-ELEMENT
ELEMENT 120V, 600W 4RW
1
SCREW 8-32 x 3/4 4RW
1
1 BRACKET-THERMOSTAT
1 BAND-HEATER
1 HEATWELL ASSY
COVER 4RW
1
4RW
4RW, 7RW
4RW
4RW
4RW
4RW
4RW
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PARTS LIST July 27, 2014, Rev. I
Model: 4RW, 7RW, 11RW, 4RW-P, 11RW-P Round Warmers
Fig No. Part No. Qty Description Application
29 2I-Y9636 1 ROD-PLUNGER 4RW, 11RW 30 2I-Y4143 1 O-RING 4RW, 11RW 31 2P-Y6196 2 BALL-VALVE 4RW, 11RW 32 2A-Y7658 1 NUT 4RW, 11RW 33 2I-Z0730 1 PUMP-CHAMBER 4RW, 11RW 34 2A-Y9685 1 PIN “U” 4RW, 11RW
2V-62008
35
2V-62006 11RW-P
36 2P-Y6211 1 BRUSH 4RW, 11RW 37 2T-Z0622 1 THERMOSTAT, HIGH LIMIT 7RW, 11RW
N2-30455
39
N2-Y8926 4RW-P
40 2R-Z0872 1 KNOB 4RW-L 41 2L-Z0541 1 COVER 4RW-L 42 2C-T1004 1 SCREW 4RW-L 43 2L-Z0540 1 RING 4RW-L 44 2L-Z0577 1 LADLE , 1 OZ. 4RW-L 45 2R-Y5701 1 HANDLE-INSULATING 4RW-4H, 7RW-7H, 11RW-11H
01-RW0003 46
01-RW0005 HINGED LID ASSEMBLY 11RW-11H
N2-30436 HINGED LID ASSEMBLY 4RW-4H
47 02-Y5703 1 HINGE LEAF 4RW-4H, 7RW-7H, 11RW-11H 48 2B-Y5792 2 HINGE PIN 4RW-4H, 7RW-7H, 11RW-11H
01-RW0002 49
01-RW0004 11RW-11H
N2-30437 4RW-4H
2L-Y8876
51
2L-Y6594 COVER 7 QT FORMED 7RW (OPTIONAL)
2L-Y6596 COVER 11 QT FORMED 11RW (OPTIONAL)
2D-Y8877
52
2D-H5868 BOWL 7 QT 7RW (OPTIONAL)
2D-Y3464 BOWL 11 QT 11RW (OPTIONAL)
53 2D-H6295 1 INSET 4RW-L, 4RW-P (OPTIONAL) 54 N2-30404 1 PUMP - COMPLETE 4RW-P
55 N2-61007 1 PUMP - COMPLETE 11RW
56 O1-Z18483 1 WELL BOTTOM INSERT 4RW-UH
57 2D-Z18481 1 DISHER WELL PAN 4RW-UH
58 O1-Z18482 1 INSERT RING 4RW-UH
1 DISPENSE TUBE ASSY
1 SPACER
HINGED LID ASSEMBLY 7RW-7H
1
1 HINGED BOWL ASSEMBLY
COVER 4 QT FORMED 4RW, 4RW-L (OPTIONAL)
1
BOWL 4 QT
1
4RW-P
4RW
7RW-7H
4RW, 4RW-L (OPTIONAL) 4RW-4H (INCLUDED)
2M-Y9795: Star Round Warmer, 4, 7 & 11 Quart
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2M-Y9795: Star Round Warmer, 4, 7 & 11 Quart
Page 12
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(314) 678-6303
www.star-mfg.com
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