Star 3SDHL User Manual

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reects conditions at time
of publication. Consult factory regarding discrepancies or inconsistencies.
95 North Oak Street • Kendallville, IN 46755
STAR
800-742-5044
®
visit our web site:
starwatersystems.com
FW1286
0413
SUPERSEDES
0611
S2n1 PREASSEMBLED SUMP PUMP SYSTEM
WITH BATTERY BACKUP
12V DC BATTERY BACKUP SYSTEM WITH 120V AC POWERED SUMP PUMP MODEL 3SDHL
1. Inspect your pump. Occasionally, products are damaged during shipment. If the unit or any of the parts are damaged, contact your dealer before using.
2. Read all the installation instructions regarding installing and start up. Retain for future reference.
1. WARNING: Make certain that the receptacle is within the reach of the pump’s power supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor. But, more important, they could present a safety hazard if the insulation were to become damaged or the connection end were to fall into the sump.
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WARNING: Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of proper capacity. A separate branch circuit is recommended, sized according to the “National Electrical Code” for the current shown on the pump nameplate.
WARNING: Testing for ground. As a safety measure, each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral and ground wires are correctly connected to your outlet. If they are not, call a qualified licensed electrician.
WARNING: For Added Safety. Pumping and other equipment with a 3-prong grounded plug must be connected to a 3-prong grounded receptacle. For added safety the receptacle may be protected with a ground-fault circuit interrupter. When a pump needs to be connected in a watertight junction box, the plug can be removed and spliced to the supply cable with proper grounding. For added safety this circuit may be protected by a ground-fault circuit interrupter. The complete installation must comply with the National Electrical Code and all applicable local codes and ordinances.
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WARNING: FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied with a 3-prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The 3-prong plug must be inserted into a mating 3-prong grounded receptacle. If the installation does not have such a receptacle, it must be changed to the proper type, wired and grounded in accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps are not to be installed in locations classified as hazardous in accordance with National Electrical Code, ANSI/ NFPA 70.
WARNING: “Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump.
WARNING: Installation and servicing of electrical circuits and hardware should be performed by a qualified licensed electrician.
WARNING: Pump installation and servicing should be performed by a qualified person.
WARNING: Risk of electric shock - These pumps have not been investigated for use in swimming pool and marine areas.
WARNING: According to the state of California (Prop 65), this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
11. CAUTION: Check to be sure your power source is capable of handling the voltage requirements of the motor, as indicated on the pump name plate.
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CAUTION: The installation of automatic pumps with variable level float switches or nonautomatic pumps using auxiliary variable level float switches is the responsibility of the installing party and care should be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off. It is recommended to use rigid piping and fittings and the pit be 18" or larger in diameter.
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CAUTION: Information - vent hole purpose. It is necessary that all submersible sump pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures. A check valve with an integral weep hole is incorporated in the installation to purge the unit of trapped air (See Page 4). Trapped air is caused by agitation and/or a dry basin. Vent hole should be checked periodically for clogging. NOTE: THE HOLE MUST BE CLEANED PERIODICALLY. Water stream will be visible from this hole during pump run periods.
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CAUTION: Pump should be checked frequently for debris and/or build up which may interfere with the float “on” or “off” position. Repair and service should be performed by Star Water Systems Authorized Service Station only.
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CAUTION: Sump pumps are not designed for use in pits handling raw sewage.
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CAUTION: Maximum operating temperature for standard model pumps must not exceed 104°F (40°C).
Note: Pumps with the "cCSAus" mark are tested to UL Standard UL778 & CSA Standard C22.2 No. 108.
GENERAL INFORMATION
The 2N1 system is designed to provide a primary and a backup sump pumping capabilities. The primary pump will operate as long as it is receiving AC electrical power. The AC power is interrupted, the backup sump pump will begin pumping automatically. The primary pump, backup pump, electronic controls and all parts required for installation are included except the battery which is supplied by the user.
1. The primary pump is equipped with an omnidirectional mechanical float switch. The pump will turn on automatically when the water level in the sump reaches approximately 10.25” and automatically turn off when the water is pumped down to 4.125”. The back-up pump is equipped with a vertical float switch. The pump will turn on automatically when the water level in the sump reaches approximately 11” and automatically turn off when the water is pumped down to 9.25”.
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2. The sump pit must be a minimum of 22" deep and 18" in diameter. The pump assembly requires a minimum diameter of 18" so that the float switches will operate without restriction. Any smaller diameter may restrict the switches operation, resulting in pump failure.
INSTALLATION
1. For your safety, turn off the electrical power at the service entrance to avoid any possible electrical shock hazards.
2. On a replacement installation, remove the existing pump from the sump by disconnecting the discharge pipe or hose from the old pump. Depending on how your old pump is installed, unscrew clamps and discard old corrugated hose, or unscrew galvanized or plastic pipe from pump discharge. If discharge pipe cannot be removed easily, saw through the pipe about five feet above the pump discharge.
3. After removing the old pump, remove sediment, debris, and any standing water from the sump pit.
4. Place your pump assembly in the sump and attach the discharge piping – The pipe must be supported from above to ensure adequate support for the pump assembly.
5. Be sure that the pump assembly is positioned so that the float switches move freely without touching the wall of the sump or other obstructions. (See Fig. 1) Ensure that the “off” level of the float is 1" min. above the discharge tee of the DC backup pump (see Fig.
1). Move floats up and down, making sure of free movement without interference from any obstructions inside the sump or lid. Very shallow sumps may require some adjustment to the vertical float to avoid overfilling or backing up of water into the sump inlet.
Check Valve
Pump Discharge
Detail “A”
Charger Outlet
Primary
Battery Box
See Detail “A”
FIGURE 1 - DC PUMP PLUMBED IN LINE WITH
SUBMERSIBLE PUMP
2
Pump Outlet
IMPORTANT: Off level of float assembly must be 1 in. minimum above center of tee.
1 in. min.
Weep Hole Provided
Must be installed on two separate circuits
IL1007
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