Star 35SSAD Operators Manual

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COMBINATION
HOT DOG STEAMER
& BUN WARMER
MODEL
35SSA, 35SSAD
70SSA
Installation and
Instructions
2M-Z5374 Rev. M 12/2018
35SSA
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SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail customerservice@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 264-7827
Fax: (314) 781-2714
E-mail customerservice@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
265 Hobson Street Smithville, TN 37166 U.S.A
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Electrical Specications Water Capacity
Model Capacity Voltage Watts Amps Cord w/o juice tray w/juice tray
35SSA 170
70SSA 230
Dimensions
Width Depth Height
35SSA 14 3/4” (37.5cm) 16 1/2” (41.9cm) 15 5/8” (39.7cm)
70SSA 18 3/4” (47.6cm) 16 1/2” (41.9cm) 17 5/8” (44.8cm)
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the
CAUTION
general public in food service locations.
120V
230V 3.5 CEE 7/7
120V
230V 4.3 CEE 7/7
800
1,000
6.6 NEMA 5-15P
8.3 NEMA 5-15P
11QT 9QT
14QT 12QT
VOLTAGE
The steamer is equipped for use on the voltage specied on the nameplate.
DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL BE SERIOUSLY DAMAGED.
WARNING
INSTALLATION/OPERATION PROCEDURE
1. Place the unit on a level surface. Pour approximately 9 (Model 35) to approximately 12 (Model 70) quarts of water into the water pan. You can add an additional 2 quarts when not using
the juice pan. Do not overll. Using distilled water will prolong the life of the heating element and
prevent scale buildup.
CAUTION
Note: when using tap water, cleaning water tank of mineral deposits will be necessary on a periodinc basiis, based on local water conditions.
2. Turn the switch to “ON” position and set the thermostat control on “HIGH” until steam is generated.
Normal heat up time is 30 minutes. Using hot water will reduce heat up time.
3. After pre-heat, place hot dogs on the top or bottom hot dog shelf. Arrange the hot dogs so that there is free circulation of steam. A full load of refrigerated hot dogs will take approximately 45 minutes to reach serving temperature.
4. After the hot dogs are brought up to serving temperature, turn the knob to a 3 or 4 setting and add the buns to the wire rack in the bun compartment. One can control the steam in the bun
compartment by opening the water ll compartment at the front of the bun compartment.
5. To hold the product, set the thermostat control at setting 3 or 4.
6. Keep the door closed when not serving.
7. Add water as it becomes necessary to maintain the water level. (Add hot water for best results.) All models are equipped with a low water level indicator. When the light comes on, add water.
DO NOT ALLOW THE UNIT TO OPERATE DRY; THIS MAY DAMAGE THE HEATING ELEMENT. ADD WATER WHEN REQUIRED.
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AT THE END OF EACH DAY’S OPERATION
1. Disconnect the power cord from the outlet.
2. Remove any remaining hot dogs and buns.
3. Allow to cool and drain the water through the drain pipe.
4. Remove the inside components of the steamer. It is easiest if the suggested order is followed:
a. Remove the divider.
b. Remove the wire bun rack.
c. Remove the top hot dog shelf.
d. Remove the bottom hot dog shelf.
e. Remove the bun shelf.
f. Remove the juice tray.
5. Reverse the order to reassemble the unit.
POSSIBLE SOURCES OF TROUBLE AND SUGGESTED REMEDIES
Casing of hot dogs burst.
1) Too much steam is being generated. Move the thermostat control to a lower setting.
2) When using frozen hot dogs, allow them to thaw before putting inside the unit.
Buns too soggy or too dry.
Too much steam or too little steam will produce this condition. Control the amount of steam by adjusting the thermostat control as required or adjust the humidity control lever located in the bun compartment on the bun tray. Do not put buns in the unit while hot dogs are cooking on high. They will be too soggy.
Some buns are better adapted for steaming than others; with some experimentation you will nd the
one best suited to your needs.
Cleaning
Using tap water will promote scaling that will eventually prevent the unit from working properly.
Depending on your water quality, this can happen within a few days. The use of distilled water will prevent scaling inside the water tank.
To remove scaling from tank:
1. Remove all product form the unit.
2. Unplug unit from the outlet.
3. Drain any existing water from the tank.
4. Fill the tank with vinegar and allow to sit overnight.
5. Drain all vinegar from the tank,
6. Fill tank with water and rinse toughly, REPEAT until smell of vinegar is gone.
7. Re-ll tank with water (distilled preferably)
8. Plug unit back into wall outlet and test for proper operation.
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LIMITED EQUIPMENT WARRANTY
Star Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Star’s discretion have the parts replaced or repaired by Star or a Star-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Star­authorized service agency. Star will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Star-authorized service agency must be used.
Star will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agen cy, transportation prepaid .
PORTABLE EQUIPMENT EXAMPLES
• 514LL fryer
• 15MC and 18MCP hot food
merchandisers
• QCS1, QCS2, and RCS2 toasters
• 16PD-A pretzel merchandisers
• condiment dispensers except
HPD- and SPD-series models
• all pop-up toasters
• all pastry display cabinets
• all heat lamps • all accessories
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Star equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as
the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone Star/Toasmaster 314.678.6306
Fax 314.781.2714
Email customerservice@star-mfg.com
www.star-mfg.com • www.toastmastercorp.com
• J4R popcorn machine
• 12NCPW and 15NCPW nacho
merchandisers
• nacho cheese warmers except
11WLA-series models
• specialty food warmers except
130R, 11RW, and 11WSA models
• all butter dispensers
• all nacho chip merchandisers
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Star is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating
elements, baskets, racks, and grease drawers.
Components that should be replaced when damaged or worn,
but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
PRODUCTS PARTS LABOR
Star Ultra-Max® griddles,
charbroilers, and hotplates
Star-Max® fryers, griddles,
charbroilers, and hotplates
2 years 2 years
2 years 2 years
Jetstar® popcorn poppers 2 years 2 years
Staltek™ roller grill coatings 5 years
chrome griddle surfaces [against
peeling]
cast iron grates, burners,
and burner shields
5 years
180 days
original Star or Toastmaster parts
sold to repair Star or Toastmaster
90 days
equipment
Service First 1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z21647 • Rev D • 06.2018
i
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SK1890 REV. B
STAR MANUFACTURING INTERNATIONAL, INC.
3/01/06
NUT SUPPLIED
WITH ITEM 22.
41
28
27
NUT AND WASHER
SUPPLIED WITH ITEM 35.
29
25
23
37
35
34
33
24
38
8
39
36
18
17
30
35
34
5
11
7
9
2
4
6
3
3
15
10
14
12
42
13
32
O-RING SUPPLIED WITH ITEM 22.
22
31
1
26
19
20
16
21
40
40
40
43
MODEL 35SSA, 70SSA
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SHOWN IN THE
HEAT ON POSITION
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PARTS LIST October 27, 2011, Rev. L
35SSA/70SSA Hot Dog Steamer/Bun Warmer
Fig No Part No Qty Description Application
1
2
3 A3-Z5198 2 Cover - Bun Shelf
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 2E-Z1858 1 20 2E-Z4148 1 Switch Splash Guard 21 2J-Z2329 1 Pilot Light 22 PS-ST7016 1 Float Switch Assembly 23 2K-7889 1 Bushing Heyco SR-11-2
MODEL
A3-ST3014 A3-ST7009 70SSA A3-Z5205
A3-Z5324 70SSA
A3-ST3017 A3-ST7010 70SSA A3-ST3013 A3-ST7011 70SSA A3-Z5204 A3-Z5327 70SSA A3-ST3016 A3-ST7012 70SSA A3-Z3967 A3-Z4131 70SSA A3-Z5312 A3-Z5331 70SSA
A3-Z5314
A3-Z5332 1 70SSA
A3-Z5199 A3-Z5322 70SSA A3-Z5360 A3-Z5361 70SSA
A3-ST3015
A3-ST7013 70SSA 2A-Z5202
2A-Z5329 70SSA
A3-Z5313 A3-Z5326 70SSA 2R-Z6850
PS-ST3020 Thermostat Replacement Kit, w/knob (manuf. prior to 10-12-2003) A3-ST3012
A3-ST7002 70SSA
2E-Z14428 2E-Z4358 Relay DPDT 230V
1 Top Assembly
1 Shelf - Bun
1 Shelf Assy. - Buns
1 Water Tank Assembly
1 Shelf - Hot Dog
1 Shelf Assy. - Hot Dogs
1 Bottom
1 Juice Tray
1
Shelf, Top - Hot Dog
2 35SSAD
1 Divider
1 Chain - Door
1 Door Assembly
1 Rod - Hinge
1 Bun Basket
Knob
1
1 Assembly - Lower Body
Relay DPDT 15A/120V
1
Switch - Lighted
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
35SSA
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
2
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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PARTS LIST October 27, 2011, Rev. L
35SSA/70SSA Hot Dog Steamer/Bun Warmer
Fig No Part No Qty Description Application
A3-ST3006
24
A3-ST3019 Cordset Assembly - 230V
25 ———— 1 Nameplate 26 A3-35219 1 Cap & Chain 27 2A-Y3405 4 Foot 28 2P-Y3404 4 Plug - Rubber
2M-Z5539 1 Label - Control Panel 70SSA 29
2M-Z5540 1 Label - Control Panel 35SSA
2M-Z4035 30
2M-Z4081 70SSA
2N-Z4058
2N-Z4359 Element, 1000W / 230V 70SSA
31
2N-Z5252 Element, 800W / 120V 35SSA
2N-Z5420 Element, 800W / 230V 35SSA
32 2I-Y6404 2 O-Ring
2T-Z7202
33
PS-ST3020 Thermostat Replacement Kit, w/knob (manufactured prior to 10-12-2003)
34 2C-1825 11 Washer #8 Ext. Stl. NP 35 2C-2556 11 Nut 8-32 Hex. Stl. NP 36 2C-1488 2 Screw 6-32 x 3/8 RHP Stl. NP 37 2C-2553 2 Nut 6-32 Hex. Stl. NP 38 2C-6349 6 Screw #8 x 3/8 B Thrd. Stl. NP 39 2C-Y1451 2 Rivet 1/8 x .313 Pop Al. Sm. 40 2C-1640 3 Screw 8 x 1/4 Type A RH NP 41 2C-Y5059 4 Rivet 3/16 x .675 Pop. Al. Am. 42 2C-2581 2 Nut 1/2-20 Br. Acord NP
43 A3-Z7598 1 Thermostat Reinforcement Plate
MODEL
Cordset Assembly - 120V
1
1 Label - Body
Element, 1000W / 120V 70SSA
1
Thermostat (manufactured after 10-12-2003)
1
35SSA
2
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
2
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
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C
3/12/2006
Thermostat
ideal water level
5
2
Float
low water level
low water
Indicator Light
Relay
NC
NO
COM
NOTE(S):
35SSA, 70SSA, 70SXE
1. USED ON MODELS:
D
SK1832 Rev D
STAR MANUFACTURING INTERNATIONAL INC.
230 VOLT
GROUND
N
6
L
6
1
3
120 VOLT
230 VOLT
GROUND
4
4
5
Switch
Switch
WHITE
BLUE
GROUND
35SSA - 70SSA
BLACK
BROWN
MODEL:
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
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101112
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STAR MANUFACTURING INTERNATIONAL INC.
Star - Holman - Lang - Wells - Toastmaster
265 HOBSON ST. SMITHVILLE, TN 37166
(800) 264-7827
www.star-mfg.com
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