TT46
HYDRAULIC
TIE TAMPER
USER MANUAL
Safety, Operation and Maintenance
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
60685 5-2014 Ver-9
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
EN
792-4:1996
Self
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
________________ ______________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nom e
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: TT46133
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
Machinery Directive
EN ISO
5. Special Provisions: None
Spezielle Bestimmungen: Sound Power Level: 107 dBA
Dispositions particulières: Vibration Level: 6.3 m/s°
Provisiones especiales:
Disposizioni speciali:
Nr
Numéro
No
n.
2006/42/EC:2006
3744:2009
Tie Tamper, Hydraulic
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► TT46 User Manual
Date/Datum/le/Fecha/Data 1-10-11
TABLE OF CONTENTS
IMPORTANT
DECLARATION OF CONFORMITY ..........................................................................................................................2
SAFETY SYMBOLS ................................................................................................................................................... 4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
TOOL HOSE INFORMATION ................................................................................................................................7-8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................ 10
PREOPERATION PROCEDURES ....................................................................................................................... 10
TOOL OPERATION .............................................................................................................................................10
COLD WEATHER OPERATION ...........................................................................................................................10
EQUIPMENT PROTECTION & CARE ..................................................................................................................... 11
TROUBLESHOOTING ............................................................................................................................................. 12
CHARGING THE ACCUMULATOR ....................................................................................................................13-14
SPECIFICATIONS ................................................................................................................................................... 15
ACCESSORIES ....................................................................................................................................................... 15
SERVICE TOOLS ....................................................................................................................................................15
SOUND POWER AND VIBRATION DECLARATION ..............................................................................................15
TT46113 & TT46133 ILLUSTRATION .....................................................................................................................16
TT46113 & TT46133 PARTS LIST ........................................................................................................................... 17
TT46112/TT4611204 ILLUSTRATION .....................................................................................................................18
TT46112/TT4611204 PARTS LIST ..........................................................................................................................19
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
TT46 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► TT46 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply
with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them
carefully before operating the tool and before performing general
maintenance or repairs.
Supervising personnel should develop additional precautions re-
lating to the specic work area and local safety regulations. If so,
place the added precautions in the space provided on page 5.
The tool will provide safe and dependable service if operated in
accordance with the instructions given in this manual. Read and
understand this manual and any stickers and tags attached to the
tool and hose before operation. Failure to do so could result in
personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the
supervision of an instructor. Establish a training program for all
operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head
protection, and safety shoes at all times when operating the tool.
Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such
as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Never wear loose clothing that can get entangled in the work-
ing parts of the tool.
• Keep all parts of your body away from the moving parts. Long
hair or loose clothing can become drawn into moving components.
• Do not weld, cut with an acetylene torch or hardface the tie
tamper tool. Do not operate a damaged, improperly adjusted,
or incompletely assembled tool.
• Always use accessories that conform to the specications
given in the OPERATION section of this manual.
• Release the trigger if the power supply has been interrupted.
• When working near electrical conductors, always assume that
all conductors are energized and that insulation, clothing and
hoses can conduct electricity. Use hose labeled and certied as
non-conductive.
• To avoid personal injury or equipment damage, all tool repair,
maintenance and service must only be performed by authorized
and properly trained personnel.
• Do not carry the tool by hoses.
• Warning: Use of this tool on certain materials during demoli-
tion could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation
of dust containing these or other hazardous substances could
result in serious injury, cancer or death. Protect yourself and
those around you. Research and understand the materials you
are cutting. Follow correct safety procedures and comply with
all applicable national, state or provisional health and safety
regulations relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied person.
• Do not inspect or clean the tool while the hydraulic power source
is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose
connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C.
Operation at higher temperatures can cause higher than normal
temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely
assembled tie tamper.
TT46 User Manual ◄ 5
TOOL STICKERS & TAGS
28322
CE STICKER (CE)
11206
CIRCUIT TYPE C STICKER (CE)
23230
NAME TAG (4-6 GPM MODELS)
65049
NAME TAG (10 GPM MODEL)
25610
RAILROAD HELP DESK STICKER
28409
COMPOSITE STICKER
Lwa
107
17784
SOUND POWER STICKER
07589
CAUTION/GPM STICKER
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► TT46 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
TT46 User Manual ◄ 7
HOSE RECOMMENDATIONS
Min. Working Pressure
USE
(Press/Return)
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
8 ► TT46 User Manual
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
TT46 User Manual ◄ 9
OPERATION
PREOPERATION PROCEDURES
CHECK HYDRAULIC POWER SOURCE
1. Using a calibrated owmeter and pressure gauge, check
that the hydraulic power source develops a ow of 4-6
gpm/15-23 lpm at 1500-2000 psi/106-140 bar. For TT46233
Model, 7-10 gpm/26-38 lpm.
2. Make certain the hydraulic power source is equipped
with a relief valve set to open at 2200-2300 psi/152-159 bar
minimum. Maximum full ow pressure not to exceed 2500
psi/172 bar.
INSTALL TOOL BIT
1. Remove the two capscrews that hold the bit keeper to
the lower body or on some models remove the two hex
head capscrews, outer springs, and nuts that hold the bit
keeper to the lower body.
2. Remove the two pair of bit-retaining spring guides and
spring or on some models the one pair of bit guides from
the bit keeper.
making connections.
2. Connect the hoses from the hydraulic power source to
the tool tting or quick disconnects. It is a good practice to
connect the return hose rst and disconnect it last to mini-
mize or avoid trapped pressure within the tool.
3. If hose couplers are used, observe ow indicators
stamped on hose couplers to be sure that oil will ow in the
proper direction. The female coupler is the inlet (pressure)
coupler.
NOTE:
The pressure increase in uncoupled hoses left in the
sun may result in making them difcult to connect.
When possible, connect the free ends of operating
hoses together.
TOOL OPERATION
1. Observe all safety precautions.
2. Install the appropriate tool bit for the job if not already
installed.
3. Place the tamper on the surface to be compacted.
3. Insert the hex end of the bit as far as possible through
the small end of the bit keeper (see parts list illustration).
4. Install the coil spring on the bit hex ange. Install a
spring guide pair on each end of the spring. On some models only the one pair of bit guides need to be installed and
no spring.
Note: There are two types of spring guides. Each of the
two types must be installed in matched pairs. The pair used
at the top of the spring have a at end that goes against the
bit collar.
Carefully install the bit keeper so that the lower spring
guide ts into the lower keeper bore and that the upper at
end of the guide rests against the bit ange.
5. With the bit pulled down into the keeper, insert into the
tie tamper hex, then press the bit keeper up against the
lower body.
6. Tighten both capscrews or on some models install the
hex head capscrews, outer springs, and nuts and tighten
securely.
WARNING
The Tamper will rise quickly when rst turned on. Do not
stand over or place any part of your body on top of the
tamper. Wear safety shoes.
Note:
Partially pressing the trigger allows the tool to run at
slow speed, making it easier to start or control.
5. Guide the tamper using both hands.
COLD WEATHER OPERATION
If the tie tamper is to be used during cold weather, preheat
the system hydraulic uid at low engine speed.
When using the normally recommended uids, oil uid
temperature should be at or above 50° F/10° C (400 ssu/82
centistokes) before use.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth before
10 ► TT46 User Manual
Damage to the hydraulic system or tie tamper can result
from use with oil that is too viscous or thick.
TOOL PROTECTION & CARE
NOTICE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling
hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating
of the hydraulic system.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.
The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not
reverse circuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow (see Specications) in this manual for correct ow rate and
model number. Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning stickers and tags legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are installed in the pressure side of the system.
• Do not use the tool for applications for which it was not intended.
TT46 User Manual ◄ 11
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic
ow and pressure to the tool as listed in the following table. Use a ow meter known to be accurate. Check the ow with
the hydraulic uid temperature at least 80o F/27o C.
SYMPTOM CAUSE SOLUTION
Tie tamper does not run. Power unit not functioning. Check power source for proper ow
and pressure, 4-6 gpm/14-23 lpm,
1500-2000 psi/106-140 bar. TT46233
Model, 7-10 gpm/26-38 lpm.
Couplers or hoses blocked. Remove restriction.
Pressure and return line hoses reversed at ports.
Mechanical failure of piston or automatic valve.
Tie Tamper does not run effectively. Power unit not functioning. Check power source for proper ow
Couplers or hoses blocked. Remove restriction.
Low accumulator charge (pressure
hoses will pulse more than normal).
Oil too hot (above 140°F/60°C). Provide cooler to maintain proper oil
Tie Tamper operates slow. Low gpm supply from power unit. Check power source for proper ow
High back-pressure. Check hydraulic system for excessive
Be sure hoses are connected to their
proper ports.
Disassemble tamper and inspect for
damaged parts.
and pressure, 4-6 gpm/14-23 lpm,
1500-2000 psi/106-140 bar. TT46233
Model, 7-10 gpm/26-38 lpm.
Recharge accumulator. Replace diaphragm if charge loss continues.
temperature (140°F/60°C).
and pressure, 4-6 gpm/14-23 lpm,
1500-2000 psi/106-140 bar. TT46233
Model, 7-10 gpm/26-38 lpm.
back-pressure (over 200 psi/14 bar).
12 ► TT46 User Manual
CHARGING THE ACCUMULATOR
CHARGING THE ACCUMULATOR
To check or charge the accumulator the following equipment is required:
• Accumulator tester (Part Number 02835).
• Charging assembly (Part Number 15304)
(includes a guage w/snub valve, hose and tting).
• NITROGEN bottle with a 800 psi/56 bar minimum charge.
1. On charge valves containing 5/8 inch hex locking nuts,
rst loosen the locking nut 1-1/2 turns.
2. Holding the chuck end of the Stanley tester (p/n 02835),
turn the gauge fully counterclockwise to ensure the stem
inside the chuck is completely retracted.
3. Thread the tester onto the charging valve of the tool accumulator (do not advance the gauge-end into the chuck
end. Turn as a unit). Seat the chuck on the accumulator
charging valve and hand tighten only.
4. Advance the valve stem by turning the gauge- end clockwise.
5. Connect the charge tting on the hose to the charge
valve on the 02835 Tester.
6. With the gauge and snub valve attached to the nitrogen
bottle, and with the snub valve closed, open the nitrogen
bottle valve.
NOTE:
It may be necessary to adjust the charge at 650-700
psi/45-48 bar to overcome any pressure drop through
the charging system.
7. While watching the pressure gage open the snub valve
allowing the gauge to read 600 to 700 psi/42 to 48 bar,
close the snub valve on the charging assembly and also
on the nitrogen bottle, remove the charging assembly from
the accumulator tester.
8. Turn the gauge end of the tester fully counterclockwise
to retract the plunger in the chuck. Then remove the tester
from the charge valve.
9.On charge valves containing 5/8 inch hex locking nuts,
tighten the locking nut.
TESTING THE ACCUMULATOR
PRESSURE
1. Follow instructions 1 through 4 under "CHARGING THE
ACCUMULATOR".
2. Read the pressure on the gauge (pressure should be
between 500 & 600 psi/35 & 42 bar.
3. If the pressure is low, recharge the tool.
TT46 User Manual ◄ 13
CHARGING THE ACCUMULATOR
Charging the Accumulator (45 with Anti-Vibration Handles)BR
Charge Location on TT46113, TT46113C, TT46133, TT46133B, TT46133C, TT46133UP and TT46233
GAUGE
CW
ACCUMULATOR TESTER(P/N 02835 )
TESTER CHARGING
VALVE
LiquidFilled Gauge w/Snub Valve
31254 ACCUMULATOR CHARGE KIT
Includes: Liquid Filled Gauge w/Snub Valve,
Hose, Charge Fitting, 02835 Tester, and Box
(not pictured)
CHUCK
Figure 2
LOCATION OF CHARGING VALVE
NitrogenTank
()
Not included in Kit
ChargeFitting
Hose
ChargingValve
Charge Location on TT4611204 and TT4611206
Charging the Accumulator (45 with T-Handles)BR
CW
GAUGE
ACCUMULATOR TESTER(P/N 02835 )
14 ► TT46 User Manual
TESTER CHARGING
VALVE
CHUCK
Gauge
02835 TESTER
Chuck
LOCATION OF CHARGING VALVE
SPECIFICATIONS
SPECIFICATIONS
Pressure Range........................................................................................................................1500-2000 psi /106-140 bar
Maximum Back Pressure............................................................................................................................. 200 psi / 14 bar
Flow Range .........................................................................................................................................4-6 gpm / 15-23 lpm
Optimum Flow ................................................................................................................................................ 5 gpm/20 lpm
Porting ...........................................................................................................................................................-8 SAE O-ring
Connect Size and Type ......................................................................................................... 3/8 in. Male Pipe Hose Ends
Connector. ................................................................................................................................HTMA Flush Faced Coupler
Hose Whips .................................................................................................................................................................... Yes
System Type ............................................................................................EHTMA Category C/HTMA Type I - Open Center
Weight (Rigid "T" Handle model w/Steel) ........................................................................................................ 54 lb / 24 kg
(Anti-Vibration model w/Steel) ............................................................................................................... 56 lb / 25 kg
Overall Length (Rigid "T" Handle model w/Steel) ............................................................................ 38.75 inches / 98.4 cm
(Antivibration model w/Steel) ................................................................................................39.75 inches / 100.9 cm
Overall Width (Rigid/Anti-Vibr. models) ......................................................................................14/17 inches / 35.6/44 cm
SOUND POWER AND VIBRATION DECLARATION
Test conducted on BR4056801 (same as TT46),operated at standard 5 gpm input ...................................................
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels .......................................................... 106 dBA
Uncertainty, Kwa, in decibels ............................................................................................................................. 3 dBA
Guaranteed sound power level...................................................................................................................... 109 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator's position, in decibels ................. 98 dBA
Uncertainty, Kpa, in decibels ............................................................................................................................. 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard ISO374
4 Test conducted by independent notied body to comply with 2000/14/EC:2005
requirements. NOTE- The sum of a measured noise emission value and
its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measure-
ments. ..........................................................................................................................................................................
Declared vibration emission value in accordance with EN 12096 ...............................................................................
Measured vibration emission value: 3-Axis ................................................................................................ 6.3 m/sec²
Uncertainty: K ................................................................................................................................................ 1 m/sec²
Measured vibration emission value: Z-Axis ................................................................................................... 3 m/sec²
Uncertainty: K ............................................................................................................................................. 0.7 m/sec²
Values determined according to ISO 8662-5, ISO 5349-1,2 .......................................................................................
ACCESSORIES
Tie Tamper Steel 4 inch w/"V" Cut (18 inch OAL) ....................................................................................................... 44979
Tie TAmper Steel 4 inch w/”V” Cut (18 inch OAL) Heavy Duty ................................................................................... 59034
Tie Tamper Steel 4 inch w/"V" Cut (21 inch OAL) ....................................................................................................... 44937
Tie Tamper Steel 4 inch w/”V” Cut (21 inch OAL) Heavy Duty ................................................................................... 59033
Tie Tamper Steel 4 inch (24 inch OAL) ....................................................................................................................... 33200
Pre-assembled Anti-Vibration Handle Conversion Kit ................................................................................................ 27680
SERVICE TOOLS
Tamping Sleeve Tool ................................................................................................................................................. 01120
O-Ring Tool Kit .......................................................................................................................................................... 04337
Flow Sleeve Removal Tube ....................................................................................................................................... 04910
Flow Sleeve Removal Tool ........................................................................................................................................ 04919
Accumulator Cylinder Puller ...................................................................................................................................... 05640
TEST EQUIPMENT
Accumulator Tester .................................................................................................................................................... 02835
Accumulator Charge Kit (Includes Gauge w/Snub Valve, Hose, Charge Fitting, and Accumulator Tester ................ 31254
Charging Assembly (Includes Gauge w/Snub Valve, Hose, and Charge Fitting). ..................................................... 15304
Flow and Pressure Tester. ......................................................................................................................................... 04182
TT46 User Manual ◄ 15
TT46113/133/233 PARTS ILLUSTRATION
TT46113/TT46113C Use
Lower End Assy Shown
Below.
16 ► TT46 User Manual
Illustration Covers Models:
TT46113
TT46113C
TT46133
TT46133B
TT46133C
TT46133 UP
TT46233
TT46233B
TT46113/133/233 PARTS LIST
Item Part No. Qty Description
1
2
3 02900 2 Roll Pin
4
5 12832 1 Orice Plug
6 01605 2 O-Ring (Incl with Item 4)
7 04058 1 Spring
8 20515 1 Valve Spool
9 04057 1 Bushing
10 00293 1 O-Ring
11 01362 1 O-Ring
12 04056 1 Rod Wiper
13 07493 1 Plug
14 20499 1 Charge Valve
15 02494 2 Handle Grip
16 28369 1 Handle
17 20500 2 Spirol Pin
18 20511 1 Lever
19 28494 1 Top Plate
20 04374 4 Locknut
21 20502 1 Trigger
22 29045 1 Trigger Handle
23 20498 2 Spring
24 20505 1 Handle Pivot
25 20508 2 Pivot Screw
26 07479 1 Accumulator Diaphragm
27
28
29 28409 1 Composite Sticker
30 04605 4 Push Pin
31 11588 1 Accumulator Charge Block
32
33 28322 1 CE Sticker
34 11206 1 Circuit Type C Sticker (CE Only)
35 04381 2 Backup Ring
36 04379 2 O-Ring
37 04378 1 Porting Block
38
39
40 04571 2 Push Pin
03972
47436
03973
47437
56725
66727
12833
04385
17784
07589
07485
04384
07480
04380
23230
65049
1
1
2
1
1
1
1
1
Female Coupler (Parker)
Female Coupler (Aeroquip)
Male Coupler (Parker)
Male Coupler (Aeroquip)
Hose Assy (Parker)
Hose Assy (Aeroquip)
Piston
Piston (TT46233 & 233B Only)
Sound Power Level Sticker (CE
Models Only)
GPM Sticker (TT46113,
TT4612303 Only)
Flow Sleeve
Flow Sleeve (TT46233 &
TT46233B Only)
Automatic Valve Body
Automatic Valve Body (TT46233
& TT46233B Only)
Name Tag
Name Tag (TT46233 &
TT46233B Only)
Item Part No. Qty Description
41 04382 1 Automatic Valve
42 12307 2 Nut
43 12148 2 Spring
44 04383 1 Flow Sleeve Tube
45 25610 1 Railroad Help Desk Sticker
46 32258 1 Bit Keeper
Bit Guide (Pair) Hex Shank
32249
47
38008
48
49 15400 1 Hex Bushing
50
51 02022 1 O-Ring
52 04387 1 Rod Wiper
53 04780 1 Washer
54 04386 1 Cup Seal
55 25304 2 Capscrew
56 20517 4 Side Rod
57 29959 1 Filler
58 23147 1
59 371500 2
60 44937 1
61 21028 1
62 21029 1
63 15411 1
64 22890 1
65 371050 2
66 15630 2
44937
59033
31955
65046
04595 1 SEAL KIT
1
1
1
Bit Guide (Pair) Round Shank
(TT46133/133B/ 133C/133UP/
TT46233/TT46233B Only)
Tie Tamper Bit
Tie Tamper Bit (TT46133/
TT46233/TT46233B Only)
Lower Body
Lower Body (TT46233 &
TT46233B Ony)
Lower Body (TT46113/
TT46113C Only)
ESNA Nut (TT46113/TT46113C
Only)
Tie Tamper Steel (TT46113/
TT46113C Only)
Bit Retaining Top Spring (Guide
Pair) (TT46113/TT46113C Only)
Compression Coil Spring
(TT46113/TT46113C Only)
Bit Retaining Spring (Guide
Pair) (TT46113/TT46113C Only)
Bit Keeper Weldment (TT46113/
TT46113C Only)
Washer (TT46113/TT46113C
Only)
Capscrew (TT46113/TT46113C
Only)
Lower Body Assy Part No., 33037. Includes Items 49-50.
Tie Tamper Update Kit: Part No. 33038. Includes Items 4243, 46-47, 49-55
Coupler Sets: Aeroquip 47438 / Parker 03971
TT46 User Manual ◄ 17
TT46112 PARTS ILLUSTRATION
18 ► TT46 User Manual
TT46112 PARTS LIST
Item Part No. Qty Description
03972
1
47436
03973
2
47437
3 02900 2 Roll Pin
56725
4
66727
5 12832 1 Orice Plug
6 01605 2 O-Ring (Incl with Item 4)
7 04058 1 Spring
8 04077 1 Valve Spool
9 04057 1 Bushing
10 00293 1 O-Ring
11 01362 1 O-Ring
12 04056 1 Rod Wiper
13 07493 1 Plug
14 20499 1 Charge Valve
15 02494 2 Handle Grip
16 07483 1 Handle
17 07492 2 Spirol Pin
18 04374 4 Locknut
19 04371 1 Trigger
20 07479 1 Accumulator Diaphragm
21 12833 1 Piston
22 07589 1 GPM Sticker
23 11588 1 Accumulator Valve Block
24 04605 4 Push Pin
25 07485 1 Flow Sleeve
26 04381 2 Backup Ring
27 04379 2 O-Ring
28 04378 1 Porting Block
29 07480 1 Automatic Valve Body
30 04571 2 Push Pin
31 04382 1 Automatic Valve
32 23230 1 Name Tag
33 25610 1 Railroad Help Desk Sticker
34 04383 1 Flow Sleeve Tube
35 04386 1 Cup Seal
36 04780 1 Washer
37 04387 1 Rod Wiper
38 02022 1 O-Ring
23147
39
33037
40 04373 4 Side Rod
41 371500 2 ESNA Nut
42 15400 1 Hex Bushing
44937
43
44979
Female Coupler (Parker)
1
Female Coupler (Aeroquip)
Male Coupler (Parker)
1
Male Coupler (Aeroquip)
Hose Assy (Parker)
2
Hose Assy (Aeroquip)
Lower Body
1
Lower Body Assy (Incl Item 42)
Tie Tamper Steel (TT46112 Only)
1
Tie Tamper Steel (TT4611204 Only)
Item Part No. Qty Description
44 21028 1
45 21029 1 Compression Coil Spring
46 15411 1
47 22890 1 Bit Keeper Weldment
48 371050 2 Washer
49 15630 2 Caspscrew
50 59959 1 Filler
04595 1 SEAL KIT
Bit Retaining Top Spring Guide
(Pair)
Bit Retaining Top Spring Guide
(Pair)
TT46 User Manual ◄ 19
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com
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