Stanley Black & Decker TT46 User Manual
TT46
HYDRAULIC
TIE TAMPER
USER MANUAL
Safety, Operation and Maintenance
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
60685 5-2014 Ver-9
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
EN
792-4:1996
Self
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
________________ ______________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nom e
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: TT46133
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
Machinery Directive
EN ISO
5. Special Provisions: None
Spezielle Bestimmungen: Sound Power Level: 107 dBA
Dispositions particulières: Vibration Level: 6.3 m/s°
Provisiones especiales:
Disposizioni speciali:
Nr
Numéro
No
n.
2006/42/EC:2006
3744:2009
Tie Tamper, Hydraulic
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► TT46 User Manual
Date/Datum/le/Fecha/Data 1-10-11
TABLE OF CONTENTS
IMPORTANT
DECLARATION OF CONFORMITY ..........................................................................................................................2
SAFETY SYMBOLS ................................................................................................................................................... 4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
TOOL HOSE INFORMATION ................................................................................................................................7-8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................ 10
PREOPERATION PROCEDURES ....................................................................................................................... 10
TOOL OPERATION .............................................................................................................................................10
COLD WEATHER OPERATION ...........................................................................................................................10
EQUIPMENT PROTECTION & CARE ..................................................................................................................... 11
TROUBLESHOOTING ............................................................................................................................................. 12
CHARGING THE ACCUMULATOR ....................................................................................................................13-14
SPECIFICATIONS ................................................................................................................................................... 15
ACCESSORIES ....................................................................................................................................................... 15
SERVICE TOOLS ....................................................................................................................................................15
SOUND POWER AND VIBRATION DECLARATION ..............................................................................................15
TT46113 & TT46133 ILLUSTRATION .....................................................................................................................16
TT46113 & TT46133 PARTS LIST ........................................................................................................................... 17
TT46112/TT4611204 ILLUSTRATION .....................................................................................................................18
TT46112/TT4611204 PARTS LIST ..........................................................................................................................19
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
TT46 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► TT46 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply
with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them
carefully before operating the tool and before performing general
maintenance or repairs.
Supervising personnel should develop additional precautions re-
lating to the specic work area and local safety regulations. If so,
place the added precautions in the space provided on page 5.
The tool will provide safe and dependable service if operated in
accordance with the instructions given in this manual. Read and
understand this manual and any stickers and tags attached to the
tool and hose before operation. Failure to do so could result in
personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the
supervision of an instructor. Establish a training program for all
operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head
protection, and safety shoes at all times when operating the tool.
Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such
as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Never wear loose clothing that can get entangled in the work-
ing parts of the tool.
• Keep all parts of your body away from the moving parts. Long
hair or loose clothing can become drawn into moving components.
• Do not weld, cut with an acetylene torch or hardface the tie
tamper tool. Do not operate a damaged, improperly adjusted,
or incompletely assembled tool.
• Always use accessories that conform to the specications
given in the OPERATION section of this manual.
• Release the trigger if the power supply has been interrupted.
• When working near electrical conductors, always assume that
all conductors are energized and that insulation, clothing and
hoses can conduct electricity. Use hose labeled and certied as
non-conductive.
• To avoid personal injury or equipment damage, all tool repair,
maintenance and service must only be performed by authorized
and properly trained personnel.
• Do not carry the tool by hoses.
• Warning: Use of this tool on certain materials during demoli-
tion could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation
of dust containing these or other hazardous substances could
result in serious injury, cancer or death. Protect yourself and
those around you. Research and understand the materials you
are cutting. Follow correct safety procedures and comply with
all applicable national, state or provisional health and safety
regulations relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied person.
• Do not inspect or clean the tool while the hydraulic power source
is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose
connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C.
Operation at higher temperatures can cause higher than normal
temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely
assembled tie tamper.
TT46 User Manual ◄ 5
TOOL STICKERS & TAGS
28322
CE STICKER (CE)
11206
CIRCUIT TYPE C STICKER (CE)
23230
NAME TAG (4-6 GPM MODELS)
65049
NAME TAG (10 GPM MODEL)
25610
RAILROAD HELP DESK STICKER
28409
COMPOSITE STICKER
Lwa
107
17784
SOUND POWER STICKER
07589
CAUTION/GPM STICKER
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► TT46 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
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