Stanley Black & Decker TJ10 user guide

TJ10

HYDRAULIC

TRACK JACK

Safety, OperatiOn and Maintenance

USer'S ManUaL

© 2011 Stanley Black & Decker, Inc.

New Britain, CT 06053

U.S.A.

34964 4/2013 Ver. 8

TABLE OF CONTENTS

Declaration of Conformity ......................................................................... 3

Maintenance & Care ............................................................................ 8 - 9

General ................................................................................................ 8

Cleaning .............................................................................................. 8

Hydraulic Fluid ..................................................................................... 8

Replacing Fluid When Necessary .................................................. 8

Annual Hydraulic Fluid Change ......................................................8

Purging Air ...................................................................................... 9

Operation ........................................................................................... 10-11

Pre-Operation Instructions ................................................................. 10

Raising A Load ................................................................................... 10

Lowering A Load ................................................................................ 10

Horizontal Operation .......................................................................... 10

Safety Precautions ..............................................................................5 - 6

Tool Stickers and Tags ......................................................................... 7

Specications ......................................................................................... 12

Troubleshooting ...................................................................................... 11

Pump Assy Illustration.............................................................................14

Base Illustration & Parts List ...................................................................13

Part List....................................................................................................15

Repair Kits...............................................................................................16

Warranty..............................................................See Below or Back Cover

To ll out a Product Warranty Recording form and for information on your warranty visit

Stanleyhydraulic.com and select the Warranty tab.

(Note: the warranty recording form must be submitted to validate the warranty).

SERVICING: This manual contains safety, and operation instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be per­formed by an authorized and certied dealer. Please read the following warning.

DANGER

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER

REPAIR OR SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE

BY AN AUTHORIZED AND CERTIFIED DEALER.

2 ► TJ10 User Manual

DECLARATION OF CONFORMITY

Weisbeck, Andy

Directive/Standards

No.

Approved body

ASTM

B30.1-2009

Self

DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD

Hydraulic Tools

DICHIARAZIONE DI CONFORMITA

______________________________________________________________________

I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:

hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:

Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombr e y apellido/Cognom e eno me

1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:

2. Make/Marke/Marque/Marca/Marca

3. Type/Typ/Type/Tipo/Tipo: TJ10111M, TJ10111MF, TJ10112M

4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:

Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con

Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme

Machinery Directive
EN
EN
EN

Nr
Numéro
No
n.

2006/42/EC:2006
12100-1:2009
12100-2:2009
1492:2000+A1:2008

Stanley

Track Jack

All

Prüfung durch
Organisme agréé
Aprobado
Collaudato

Self
Self
Self
Self

5. Special Provisions: None

6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.

Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione Engineering Manager

Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:

Date/Datum/le/Fecha/Data 3-22-11

TJ10 User Manual ► 3

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip­ment.

This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.

This safety alert and signal word indicate an imminently hazardous situa­tion which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.

This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage or damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.

4 ► TJ10 User Manual

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and
on the stickers and tags attached to the tool and hose.

These safety precautions are given for your safety. Review them carefully before operating the tool and before per­forming general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the specic work area and local safety regu-

lations. If so, place the added precautions in the space provided.

GENERAL SAFETY PRECAUTIONS

• The user must be familiar with correct operation, maintenance, and use of the jack. Lack of knowledge can lead
to personal injury.

• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous terrain conditions..

• Always wear safety equipment such as goggles, gloves, head, and safety shoes at all times when operating the

tool.

• Warning: Hydraulic uid under pressure could cause skin injection injury. If you are injured by hydraulic uid,
get medical attention immediately.

• The total load lifted or supported by the jack must never exceed the rated capacity. Excess pressure can result in
personal injury. Use a jack with sufcient capacity to lift a load. Keep clear of lifted loads.

• Inspect each jack before each usage or shift to prevent unsafe conditions from developing.

• Properly support the jack.

• Do not put poorly balanced or off-center loads on the jack pad or jack. The load can tip and cause personal in­jury. Do not use in unstable or hazardous positions.

• The jack must be used on at surfaces to be able to carry the load correctly. The base must be completely sup­ported. Do not push or lift on the ends of the base.

• Do not lift people, or loads with people on them.

• As the load is lifted, use blocks or cribs to guard against a falling load.

• To help prevent personal injury, do not allow personnel to go under, or work on, a load before it is properly
cribbed or blocked. All personnel must be clear of a load before lowering or lifting.

• Lift only dead weight loads. Do not add additional weight to a lifted load.

• Do not use jacks that are damaged, altered or in poor condition.

• The reservoir must have sufcient hydraulic uid to fully stroke the jack. Use only approved hydraulic uids.

• Read and understand the operating instructions in this manual, and the ASME B30.1 and EN 1494 safety code for
jacks.

• Users must ensure that all safety related decals and stickers are whole and readable. Replace those which become
unreadable.

TJ10 User Manual ► 5

SAFETY PRECAUTIONS

GENERAL SAFETY PRECAUTIONS CONTINUED:

• Never use extreme heat to disassemble a hydraulic ram or cylinder. Metal fatigue can lead to unsafe conditions.

• Be aware of possible "pinch points" of the jack, and stay clear to avoid personal injury.

• When lifting with the edge of the lifting toe, place a wedge between the load and the top of the lifting toe to
avoid bending the cylinder column.

• Carry the jack only by the carrying handle. Make sure the jack is in the fully lowered position.

• End users must be trained in the proper use of the jack..

• Remove operating levers when not in use to avoid accidental dislocation of the jack, and reduce the tripping
hazard.

• Make sure all personnel are clear of the load before lifting or lowering.

• DO NOT use extenders unless authorized by a qualied person.

• Never use this tool when working around electried rail unless it is de-energized or you have been properly
trained to work on electried rail. If you are not sure the rail is live or not, you must treat it as being live and
dangerous to life.

6 ► TJ10 User Manual