Page 1
RW30
RW30
ROBOTIC
ROBOTIC
WELDER
WELDER
USER'S MANUAL
USER'S MANUAL
Safety, Operation and Maintenance
Safety, Operation and Maintenance
Copyright© The Stanley Works 2014
Copyright© The Stanley Works 2014
69893 8/2014 ver 7
69893 8/2014 ver 7
Page 2
GENERAL INFORMATION
SERIOUS INJURY OR DEATH COULD RESULT FROM THE
IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED
DEALER.
MAKE NO ALTERATIONS OR MODIFICATIONS TO THE TOOL.
SERIOUS INJURY COULD RESULT FROM IMPROPER CHANGES.
MODIFICATIONS OR ALTERATIONS COULD ALTER THE PERFORMANCE OR INTEGRITY OF THE TOOL.
IMPORTANT
To ll out a Product Warranty Recording form, and for information on your warranty, visit
Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
2 - RW30 USER MANUAL
Page 3
TABLE OF CONTENTS
SAFETY SYMBOLS ................................................................................................................................................................................ 5
LOCAL SAFETY REGULATIONS ...........................................................................................................................................................5
SAFETY PRECAUTIONS ........................................................................................................................................................................ 6
OPERATION .......................................................................................................................................................................................... 11
OVERVIEW ........................................................................................................................................................................................ 11
PREPARING THE RW30 FOR OPERATION .................................................................................................................................... 11
CLAW VERSION ............................................................................................................................................................................... 11
CLAMP VERSION .............................................................................................................................................................................12
CONNECTING THE WIRE FEED/WELDING TIP TO THE RW30 ....................................................................................................13
SETTING THE STICK OUT ...............................................................................................................................................................13
OPERATING THE RW30 & THE CHARLIE CONTROL UNIT ........................................................................................................... 14
INFORMATION ON DATA TRACKING ..............................................................................................................................................16
MANUAL DATA ENTRY .....................................................................................................................................................................16
AUTOMATIC DATA ENTRY ............................................................................................................................................................... 16
OPERATOR DIALOGUE ................................................................................................................................................................... 17
STOP AND RESTART OF WELDING CYCLE ................................................................................................................................... 20
ERROR MESSAGES ......................................................................................................................................................................... 20
EQUIPMENT MAINTENANCE & CARE ................................................................................................................................................ 22
TROUBLESHOOTING ..........................................................................................................................................................................22
SPECIFICATIONS .................................................................................................................................................................................24
RW30 HEATER .....................................................................................................................................................................................25
ACCESSORIES..................................................................................................................................................................................... 26
SPARE PARTS ...................................................................................................................................................................................... 27
RW30110 / RW30112 PARTS LIST & ILLUSTRATION .........................................................................................................................29
RW30120 PARTS LIST & ILLUSTRATION ........................................................................................................................................... 30
RW30110 / RW30112 / RW30120 LEFT SIDE ILLUSTRATION ............................................................................................................31
RW30110 / RW30112 / RW30120 RIGHT SIDE ILLUSTRATION .........................................................................................................32
RW30110 / REW30112 / RW30120 MOTOR BOARD ILLUSTRATION ................................................................................................33
RW30110 / RW30112 / RW30120 SUPPORT PLATFORM ILLUSTRATION ........................................................................................34
RW30110 / RW30112 / RW30120 SUPPORT ASSEMBLY ...................................................................................................................35
CLAMP ASSEMBLIES ...........................................................................................................................................................................36
TORCH SUPPORT................................................................................................................................................................................37
TORCH SUPPORT (PULL GUN) ..........................................................................................................................................................38
WARRANTY ..........................................................................................................................................................................................39
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic
Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an
authorized and certied dealer. Please read the following warning.
RW30 USER MANUAL - 3
Page 4
Weisbeck, Andy
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vor namen/Nom et prénom/ Nombre y apellido/ Cognome e nom e
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: RW30
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
CEE
CEE
CEE
CEE
CEE
CEE
EN
EN
EN
EN
Machinery Directive
Directive
No.
Nr
Numéro
No
n.
89/336/CEE:03/05/89
92/31/CEE:28/04/92
93/68/CEE:22/07/93
1999/5/CEE:09/03/99
73/23/CEE:19/02/73
93/68/CEE:22/07/93
60974/1:06/00
60974/1/1A:04/01
169:12/92
50199:01/97
2006/42/EC:2006
2004/108/EC:15/12/04
Robotic Welder
Stanley
All
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
J. Sauron S.A.
CTF - France
19 rue Pierre JOSSE – Z.I. Les Bordes
C.E. 2413 – 91924 BONDOUFLE Cedex
Self
5. Special Provisions/Spezielle Bestimmungen/Dispositions particulières/Provisiones especiales/Disposizioni speciali: None
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
4 - RW30 USER MANUAL
Date/Datum/le/Fecha/Data 6-22-11
Page 5
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage or damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
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Page 6
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the
stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing
general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic work area and local safety regulations.
If so, place the added precautions in the space provided on page 5.
The RW30 Robotic Welder will provide safe and dependable service if operated in accordance with the instructions given in
this manual. Read and understand this manual and any stickers and tags attached to the tool before operation. Failure to
do so could result in personal injury or equipment damage.
SHOCK HAZARD
Contact with live electrical parts can cause fatal accidents or serious burns. The electrode work piece circuit is live when
electricity is supplied to the outlet. The supply circuit and the internal circuits of the machine are also live when the current
is switched on. When welding the wire, the feeder, the feeder control panel and any metal parts in contact with the wire are
also live. Equipment that is incorrectly grounded constitutes a danger.
• Do not touch any live part.
• Wear insulated safety gloves that are both dry and without any holes, plus body protection.
• Insulate yourself from the work piece and from the ground with appropriate insulation materiel to prevent any
physical contact with either the work piece or the ground.
• Switch of the electricity supply or stop the machine before carrying out any maintenance on this machine.
• Install and ground this machine correctly and in compliance with the instruction manual and with local, governmental
or national legislation.
• Check the ground of the power supply regularly. Check that the ground wire of the mains cable is correctly connected
to the ground terminal in the connection box or that the connector is connected to an output that is correctly
grounded.
• When connecting the input, rst connect the ground. Double check the connections.
• Check the state of the mains lead and the insulation of the wires regularly – replace the lead immediately if it is
damaged as bare wires could cause fatal accidents.
• Switch off the machine when not in use.
• Do not use cables that are worn, damaged, under dimensioned or badly spliced.
• Do not wrap or carry cables around your body.
• If the work piece is to be grounded, ground it with a separate cable – do not use the clamp or the cable of the
work piece.
• Do not touch the electrode if you are in contact with the work piece, the ground or another electrode of another
machine.
• Only use properly maintained equipment. Repair or replace any damaged components immediately. Carry out
maintenance work on the machine according to the instructions manual.
6 - RW30 USER MANUAL
Page 7
SAFETY PRECAUTIONS
• Wear a safety harness when working above ground.
• Anchor all panels and covers solidly.
• Fix the cable to the work piece or work bench with a good metal-on-metal contact as near as possible to the
construction.
WELDING HAZARDS
The RAYS OF THE ARC can burn the eyes and the skin, the NOISE can damage the ears, FLYING SLAG or SPARKS can
damage the eyes.
The welding arc produces intense visible and invisible rays (ultraviolet and infrared) which can burn the eyes and skin. The
noise generated can damage the ears. Metal particle or slag are projected into the air when chipping, grinding and when
joints are cooling.
NOISE
• Wear approved earplugs if the level of noise is high.
RAYS FROM THE ARC
• Wear a welding mask with an appropriate lter screen to protect your eyes and face while welding or watching
(see standards EN 169).
• Wear approved eye-protection goggles that give lateral protection.
• Use screens or barriers to protect observers and ask others not to look at arc.
Wear protective clothing made of appropriate re-proof materiel and protective shoes.
FUMES AND GASES
Welding produces fumes and gases. Inhaling these substances can be damaging to your health.
• Avoid fumes. Do not inhale fumes.
• When working indoors, ventilate the area and / or use fumes evacuation equipment to evacuate welding fumes
and gases.
• If ventilation is insufcient, use an approved air respirator.
• Read the safety recommendations concerning materials (MSDS) and the manufacturer’s instructions concerning
metals, consumables, coverings, cleansers and degreasing agents.
• Only work in conned places if is well ventilated or wearing an air respirator. Have a properly trained supervisor
stand by. Welding fumes and gases can accumulate and starve the atmosphere of oxygen which can lead to
fatal accidents. Check there is no danger in breathing the air.
• Do not weld in areas where others are degreasing, cleaning or spraying. Heat and arc rays can react with other
vapors and form gases which are highly toxic or an irritant.
• Do not weld coated metals such as galvanized steel, lead or cadmium plated metal until the coating has been
removed from the area to be welded. Make sure the area is well ventilated and, if necessary, wear an air respirator.
Coatings and the metals they contain can produce toxic fumes when welded.
RW30 USER MANUAL - 7
Page 8
SAFETY PRECAUTIONS
GAS CYLINDERS
Cylinders of protective welding gas contain gas under pressure. If a cylinder is damaged, it can explode. As cylinders of gas
are part of the welding environment, they should be handled with caution.
• Protect gas cylinders from excessive heat, shock, slag, exposed ames, sparks from the welding arc.
• Store cylinders upright in a stationary rack or cylinder holder so that they cannot fall over.
• Keep cylinders away from welding circuits or any other electrical circuit.
• Never place a welding torch on a gas cylinder.
• A welding electrode should never make contact with a gas cylinder.
• Never weld a pressurised cylinder, there is a risk of explosion.
• Only use protective welding gas cylinders, regulators, hoses and ttings designed for this specic purpose, make
sure they and associated items are in good condition.
• Do not stand in front of the gas outlet when opening the gas valve on a cylinder.
• Keep the valve protection cap in place except when using or connecting the cylinder.
• Read and follow the instructions concerning the use of cylinders of compressed gas and associated equipment and
the other publications listed in the safety standards.
WELDING CAN CAUSE FIRE OR EXPLOSIONS
Welding container-like objects such as tanks, drums or pipelines can cause such objects to burst.
Sparks are projected from the welding arc. The projection of sparks, hot items and hot equipment can cause re and
burns.
Accidental contact of the electrode with metal objects can cause sparks, explosions, overheating or re. Before welding in
such cases, check that there is no danger.
• Protect yourself and others from the projection of sparks and hot metal.
• Do not weld in places where sparks can fall on ammable substances.
• Move ammable substances at least 10.7 metres/35 feet from the welding arc. If this is not possible, cover them
carefully with approved protective covering.
• Sparks and other hot welding matter can propagate from one area to another through small cracks and openings.
• Check for any re that may start and have a re extinguisher to hand.
• Do not weld container-like objects such as tanks, drums or pipelines unless they have been properly prepared.
• Connect the cable to the work piece as near as possible to the welding area to avoid having to feed the current
over long hazardous distances which could cause electrocution or re.
• Do not use welding equipment to defrost frozen pipes.
8 - RW30 USER MANUAL
Page 9
SAFETY PRECAUTIONS
• When not in use, remove the rod from the electrode holder.
• Wear grease-free clothing such as leather gloves, a heavy shirt, hemless trousers, safety footwear and headgear.
• Before welding, remove all ammable substances from your pockets such as matches or any type of lighter.
EXHAUST FUMES
Exhaust fumes from the motor can cause fatal accidents. Motors emit toxic exhaust.
• Use the equipment outdoors in an open and well ventilated area.
• When using the equipment indoors, evacuate the exhaust fumes well away from any fresh air intake vents.
MOTOR FUEL
• Do not top up with fuel while smoking or when near a source of sparks or a naked ame.
• Do not ll the tank to the brim – leave space for the fuel to expand.
• Stop the motor and let it cool down before checking or topping up with fuel.
• Do not spill fuel. If fuel spills, clean it up before starting the motor.
MOVING ENGINE PARTS
Moving engine parts such as fans, rotors and driving belts can cause serious hand injury. Articles of loose clothing can also
get caught up in them.
• Keep all trap doors, panels, properly in place or closed.
• Only ask qualied personnel to remove the safety devices or other covers in order to carry out when necessary
maintenance work or repairs.
• To avoid the motor accidentally starting while carrying out maintenance work or repairs, disconnect the cable from
the negative (-) terminal of the battery.
• Keep hands, hair, loose clothing and tools away from engine parts.
• After maintenance work or repairs, replace all trap doors, panels, covers and other protective devices before
starting the motor.
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Page 10
SAFETY PRECAUTIONS
Moving engine parts can cause bodily injury.
Before working on the generator, remove the spark plugs or fuel injectors to prevent the motor from accidentally starting.
Block the ywheel while working on the generator.
Metal and dirt particles can cause injury to the eyes.
Wear safety glasses that also offer lateral protection.
Static Electricity can damage the components on the electric board.
Before manipulating cards or other components, connect an earth wire to the earth terminal.
Use antistatic packing material for storing, moving or transporting PC cards.
Magnetic elds created by high voltage can interfere with the workings of pacemakers.
Pacemaker wearers should keep their distance.
Pacemaker wearers should rst consult their doctor before going near any place where welding
operations are being carried out.
Read the instructions.
Only use original spare parts.
Replace the fuel injectors and the fuel system air bleeder as indicated in the motor instruction manual.
MAKE SURE SPARKS FROM THE ENGINE EXHAUST DO NOT START A FIRE
1. Use an approved spark arrester on the motor exhaust wherever or whenever required – check the
legislation in vigour.
LOW VOLTAGE AND FREQUENCIES can damage electrical equipment such as motors.
1. Switch off or disconnect the equipment before starting or stopping the motor.
EXCESSIVE WEAR can cause EQUIPMENT TO OVERHEAT.
1. Allow time for equipment to cool.
2. Reduce the current or operating cycle before restarting to weld.
3. Respect the rated operating cycle.
10 - RW30 USER MANUAL
Page 11
OPERATION
OVERVIEW
The RW30 is an electric arc welding controller to be used for
gas-free sheathed wires. It is unbeatable on railroad worksites
for performing maintenance and repairs on rails and track
devices, railways, tramways, metros, shuttles, etc.
The RW30 after programming automatically executes the
reloading of worn sections and accidental surface defects
(on treads, rail butt joints, lateral wears, track devices), or the
deposits of “safety stainless steel beads”.
The RW30 controls the motorized movement of the welding
head in the X-axis (length) and Y-axis (width) for work over a
surface area of 400 mm by 350 mm.
The RW30 frame is made of composites, aluminum and
stainless steel. This principle of construction was retained
to combine lightweight and excellent behavior under bad
weather conditions.
The RW30 is sold as standard with :
-1 RW30 Frame
-1 Rail Gripping Set
-1 Torch Support for the Pull Gun
-1 Charlie Control Box with its Connecting Cable
PREPARING THE RW30 FOR
OPERATION
CLAW VERSION
1. Position the claw on the rail.
2. Adjust the sliding jaw and tighten.
Adjustment
Tighten
Frame
3. Check the jaw angle and reference supports.
Torch Support
Jaw Angle
Rack
Reference
Supports
RW30 USER MANUAL - 11
Page 12
OPERATION
4. Set anti-slip bolt.
5. Assemble the mounting brackets by disengaging the stop
pin, inserting the two brackets together and engaging the
stop pin to secure.
Disengage
Stop Pin
CLAMP VERSION
1. Disengage the stop pin on the mounting bracket, insert
the rack, adjust to one of the three positions and engage the
stop pin.
Disengage
Stop Pin
2. Slide in and engage the stop pin to the rack.
Summary of Steps shown above.
1.
3. & 4.
Engage
Stop Pin
Heel Jaw in
the Fixed
Position
2.
Heel Jaw in
the Mobile
Position
5.
12 - RW30 USER MANUAL
Page 13
Adjusting the Clamp
OPERATION
CONNECTING THE WIRE FEED/
WELDING TIP TO THE RW30
1. Place the welding tip into the support.
2. Support swivel blocking lever.
Summary of steps shown above.
3. Support stick-out lever.
SETTING THE STICK OUT
The ideal setting is 30 mm. Use the template markers to check
for proper distance.
30 mm
Ideal
Setting
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Page 14
OPERATION
OPERATING THE RW30 & THE
CHARLIE CONTROL UNIT
1. Turn ON the main switch on the RW30.
2. Unlock the ON/OFF switch on the Charlie Control Unit
located on the right side of the unit.
AUTOMATIC TRACK MODE
After preheating, this mode is used on carbon steel track for
continuous surface work on three or four-sided octagonal
polygons.
Rail
Automatic
Mode
Display
Screen
Direction
Arrows
Charlie Control Unit
A computerised control unit to command the welding cycle,
Charlie® is presented in a polycarbonate-housing unit equipped
with a liquid crystal display and a six-keypad keyboard under
lexan for man-machine dialog. Its 5 metre shielded mains cord
can be wrapped around its tubular-shaped chassis.
The Charlie® control unit is adapted for on-site work. Its protec-
tion rating classies it for uses under all weather conditions.
Valid Button
Stop/Reset
Button
THE “CHARLIE” CONTROL UNIT CONTROLS
The SCREEN displays messages as well as tracing information for the user.
The VALID is used to validate the current step. During a cycle,
it is used to display the welding U and I.
AUTOMATIC POINTS/FROG MODE
With no preheating, this mode is used on manganese steel
points and frogs. For strip-by-strip work alternately of 1 to 3
three or four-sided polygonal surfaces.
After preheating, this mode is used on carbon steel points
or frogs for continuous surface work on three or four-sided
polygons.
Crossing
Automatic
Mode
The STOP button is used to return to the previous step. During a cycle, it is used to momentarily or denitively stop the
welding cycle.
The UP and DOWN arrows are used to scroll through the
alphanumeric character list during the tracing data acquisition stage. In the setting stage, it is used to move the head
along the Y-axis.
The LEFT and RIGHT arrows are used to scroll through the
alphanumeric character list during the tracing data acquisition stage. In the setting stage, it is used to move the head
along the X-axis.
14 - RW30 USER MANUAL
Page 15
J.SAURON
TRANSLAMATIC RW30
3.1 Screen examples of scrolling through the alphanumeric character list
g
p
OPERATION
Below are screen examples of scrolling through the alphanumeric character list.
In tracing mode
A - - - - - - - - - -
Exam
les: scrolling up the list
C - - - - - - - - - -
Examples: scrollin
_ - - - - - - - - - -
down the list
Examples: moving the cursor from left to right
Examples: moving the cursor from right to left
LINE - - - - - - - - PK - - - -
B - - - - - - - - - -
B - - - - - - - - - -
- _ - - - - - - - - -
- _ - - - - - - - - - _ - - - - - - - - - -
C - - - - - - - - - -
A - - - - - - - - - -
- - _ - - - - - - - -
- - _ - - - - - - - -
TRACK DATA
- - - - - - - - - -
Examples: moving forward through the operator dialogue
TRACK DAT A
- - - - - - - - - -
STOP
PK - - - -
Examples : moving back through the operator dialogue
In welding mode
WELDING CYCLE
BEAD XX/XX
STOP
Example: momentary stop in the welding cycle
WELDING CYCLE
BEAD XX/XX
STOP
Example: definitive stop in the welding cycle
STOP CYCLE
RESTART CYCLE ?
STOP CYCLE
RESTART CYCLE ?
STOP
STOP
LINE - - - - - - - -
RESTART
WELDING CYCLE
END LAYER N° X
LAYER N° Y VALID
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Page 16
OPERATION
LANGUAGE SETTING
Different languages may be accessed and selected when
the rst message “HELLO” appears by using the PLUS key.
Translations of the message “HELLO” into different languages
according to geographic areas are then displayed each time
the PLUS key is pressed.
SETTING THE DATE AND TIME
To set the date and time, scroll until “DATE AND TIME” is
displayed. Set the date and time by pressing the PLUS or
MINUS keys. Conrm using the VALID key.
Depending on how the unit is congured, the “DATE TIME”
message may not be displayed if the most succinct level of
operator dialogue is used.
PRINTING DATA
To print the data stored in memory:
1. Make sure that the unit is connected to a power source.
INFORMATION ON DATA TRACKING
MANUAL DATA ENTRY
Some areas may require manual data entry:
• Operator stamp
• Location, district code, line, mileage point,
track and rail line
• Type of metal deposition
• Type of power source
• Type of rail
• Type of resurfacing.
Two types of manual entries are possible:
1. Character by character mode.
Pressing the PLUS or MINUS keys causes the allowable
characters to be displayed each character is conrmed by
the VALID key.
2. Pre-programmed values.
2. Connect either a serial printer (9-pin connector) or a parallel
printer if the unit is equipped with a parallel interface (25-pin
connector).
When using a serial printer, make sure:
1. that the serial printer communication parameters
are set correctly:
• 9600 bauds
• no parity
• 8 data bits
• 1 stop bit
2. that the correct serial cable is used.
3. Make sure the printer is ONLINE and READY.
4. Turn on the unit and scroll to the IMPRESSION step,
available by the automatic detection by the system of the
presence of a printer.
5. Select the output mode:
• Welding number
• Operator ID
• Date
• All
Pressing the PLUS or MINUS keys causes the various preprogrammed values to be displayed. Each value is then
conrmed by pressing the VALID key. When the characters
“----” appear, this indicates characters available for manual
character-by-character entry.
AUTOMATIC DATA ENTRY
Data can also be acquired by reading bar codes.
Depending on the software installed in the unit and according
to the user companies’ specications, data may be acquired
automatically. Depending on these specications, data may
be required or optional.
The software includes a standard operator description card
with a 30-digit ISO bar code.
6. Conrm choice using the VALID key.
16 - RW30 USER MANUAL
Page 17
OPERATOR DIALOGUE
Power up:
OPERATION
Validate by pressing:
Memories Test
Then:
HELLO
Change language - press the arrows:
or
CTRL.PROG x.xxx
CHARLIE Nxxxxxxx
Display software version and Charlie serial number.
NO ALIGNMENT
This mode allows to perform free polygons from 3 to 4
sides.
• Setting the points without restriction (beads direction :
Position O1 to Position O2).
Corrections can be made by pressing:
ALIGNMENT
OK
Note: This is also effective during all welding cycle.
To go to the next step, press:
To step back to the previous step, press:
SPEED : 30
cm/mn
Welding speed displayed cm/min (1 cm/min equals to 0.4
inch/min) (adjustable value in the parameter menu).
• When setting the 4 points, point 4 can be out of the vertical
alignment of point Position O1; without automatic control of
any alignment.
Allow to move the torch according into 2 axis « X » et « Z ».
• Welding mode « bead by bead ».
ALIGNMENT
OK
Set point Position O1. Dene the resurfacing area.
Simple welding mode: Shapes like rectangle, triangle and
butt welding.
• Non stop welding our bead by bead.
• Realization with or without surrounding.
Changing welding modes by pressing:
or
Set point Position O2. The torch cans only moves on the «
X » axis.
LAYER 1
TORCH: PO1
PO2
TORCH:
PO3
TORCH:
RW30 USER MANUAL - 17
Page 18
OPERATION
Set point Position O3. The torch cans only moves on the «
Z » axis.
PO4
TORCH:
or
PO4
TORCH:
Display of the step between each bead, (distance in mm, 1 mm
equals to 0.04 inch) and estimate welding time in minutes.
BEADS 1 BY 1 ?
YES - VALID
BEADS 1 BY 1 ?
NO - VALID
or
PO4
TORCH:
Set point Position O4. This point should only be set vertically
from point Position O1 with automatic tone of this position.
LENGTH: xxmm
WIDTH: xxmm
Display the length and the width of the setting shape (1 mm
equals to 0.04 inch).
SURROUND ?
YES - VALID
SURROUND ?
NO - VALID
Surrounding selection: « YES », or « NO », (continuing bead
from Position O1 to Position O2 then to Position O3 then to
Position O4 and nally to Position O1).
NUMBER BEADS:
xx
Welding mode choice: bead by bead, « YES », or continue,
« NO ».
If « YES », welding bead by bead (Torch is moving at the beginning of the next bead right after previous bead is done).
If « NO », beads are done in “continue”.
WELDING CYCLE
VALID
If VALID key is pressed, Torch will move to starting point of
Position O1. Welding will start.
While welding:
RETURN TORCH TO
INITIAL POINT
Torch moves to starting point of the welding or at the beginning
of the new bead if “bead by bead” mode has been selected.
WELDING CYCLE
SURROUND
Surrounding welding if that option has been selected.
WELDING CYCLE
BEAD xxx/yyy
Display the number of beads that will be made during the
resurfacing (the surrounding is not included in this number).
It is possible to modify this number if needed by pressing:
or
SPACING: x.xx mm
WELD.TIME: xxmin
18 - RW30 USER MANUAL
Shows the bead’s number in welding, « xxx », and the total number of beads of the whole resurfacing of the area,
«yyy».
If « bead by bead » option is selected, the following screen
appears at the end of the previous bead and after the torch
is set.
VALID TO START
FOLLOWING BEAD
Page 19
OPERATION
If VALID key is pressed, torch will move to the starting point
of the next bead.
RETURN TORCH TO
INITIAL POINT
Torch return to starting point and start welding of the next
bead.
RETRACTING
POINT
Selection of Torch position after the welding of each bead
(evacuation point).
The setting is done as:
END LAYER N : 1
LAYER N : 2 - VAL
When resurfacing is over, the following message proposes
to set a new resurfacing cycle:
If VALID key is pressed, you will have to set a new welding
area. (As previously seen).
If RESET key is pressed:
NEUTRAL POINT ?
TRANSPORT - VALID
Allow to place the torch in « Parking » position.
If VALID key is pressed, torch will move to « Parking » position.
If RESET key is pressed, back to message:
HELLO
PO1
TORCH:
Set point position O1.
PO2
TORCH:
Set point position O2.
PO3
TORCH:
Set point position O3.
TRIANGLE ?
NO - VALID
or
TRIANGLE ?
YES - VALID
Triangle can be weld: if « NO », set point Position O4. If «
YES », needed number of beads will be display.
NO ALIGNMENT
PO4
TORCH:
Note: This is also effective during all welding cycle.
Set point position O4.
To go to the next step press the VALID key.
To step back to the previous, press the RESET key.
SPEED : 30
cm/mn
Welding speed displayed cm/min (1 cm/min equals to 0.4
inch/min) (adjustable value in the parameter menu).
Display the number of beads that will be made during the
resurfacing (the surrounding is not included in this number).
It is possible to modify this number if needed by pressing:
NUMBER BEADS:
xx
or
RW30 USER MANUAL - 19
Page 20
OPERATION
If RESET key is pressed:
SPACING : x.xx mm
WELD.TIME : xxmin
Display of the step between each bead, (distance in mm, 1 mm
equals to 0.04 inch) and estimate welding time in minutes.
-Setting can be made up to 3 shapes:
SETTING SHAPE X ?
NO - VALID
SETTING SHAPE X ?
YES - VALID
Option to repeat the same shape or change the size and
shape as previously indicated.
During welding:
RETURN TORCH TO
INITIAL POINT
NEUTRAL POINT ?
TRANSPORT - VALID
Allow to place the torch in « Parking » position.
If VALID key is pressed, torch will move to « Parking » position.
If RESET key is pressed, back to message:
HELLO
STOP AND RESTART OF WELDING CYCLE
During the welding, in whatever mode you have selected,
stopping the welding cycle is always possible:
Pressing the RESET key will stop the weld cycle.
STOP CYCLE
RESTART CYCLE ?
Torch moves to starting point of the rst bead.
WELDING CYCLE
BEAD xxx/yyy
Shows the bead’s number in welding, « xxx », and the total number of beads of the whole resurfacing of the area,
«yyy».
MOVE TORCH
Torch will moves to retracting point after bead.
VALID TO START
FOLLOWING BEAD
Press VALID key to start the next bead.
END LAYER N : 1
LAYER N : 2 - VAL
If VALID key is pressed, you will have to set anew welding
area. (As previously seen).
To restart the welding cycle, press VALID key.
According to what mode you are using, a correction of the
exact positioning of the torch during the stopping can be
done:
-Maximum correction: 1 cm following the 2 axis « X » and «
Z »
To stop the welding cycle, press the RESET key.
ERROR MESSAGES
During the setting of the points, some errors message can
appear:
Set Position O2:
MIN LEN : 30mm !
LENGTH : xx mm
The distance between points Position O1 and Position O2
must be minimum or equal to 30mm on « X » axis. (This message will be displayed only if the distance between Position
O1 and Position O2 < 30mm). Note : this distance (30mm
equals to 1.18 inch) is set in the parameters menu.
20 - RW30 USER MANUAL
Page 21
OPERATION
Set Position O4:
-In mode « ALIGNMENT OK »
UNVALID POINT
RETURN TO PO1
Position O4 must be vertical from Position O1.
When the beads number has been modied:
ERROR !!!
SPACING > xx.x mm
The step is bigger than the maximum allowed step. Raise the
number of beads.
ERROR !!!
SPACING < xx.x mm
The step is smaller than the minimal allowed step. Reduce
the number of beads.
These 2 values can be modied in the parameters menu.
ERROR
BEADS NUMBER > 3
The number of beads must be superior at 3.
DIV ERROR
Show an inappropriate calculation not allow by the software.
RW30 USER MANUAL - 21
Page 22
J.SAURON
TRANSLAMATIC RW30
6 TROUBLE SHOOTING
TROUBLESHOOTING
The « ON » TRANSLAMATIC‘s green light does not work
PROBABLE CAUSE CHECKS AND REMEDYS
« ON/OFF » switch Check its good position and its good working
Alimentation’s cable cutted Check the alimentation’s cable
Alimentation’s plug Check the alimentation’s plug
Alimentation’s fuse or circuit breaker Check the primary alimentation
The « ON » TRANSLAMATIC‘s green light works but the Charlie box does not work
PROBABLE CAUSE CHECKS AND REMEDYS
Link cable between the TRANSLAMATIC and
the Charlie box
Charlie box’s fuse Check the fuse
Respect the « ON »process order Put « ON » the Translamatic before putting the
Charlie box Try with another Charlie box
Interface card Check if the interface card alimentation’s green
Stabilized alimentation out of service Check the alimentation’s tension, normally 27V in
The welding support head does not move on one or several axis
PROBABLE CAUSE CHECKS AND REMEDYS
Charlie box Try with another Charlie box
Charlie box keyboard Check the good working order of the keyboard’s
Interface card Check the connexions
Axis engine’s cards Check if the card’s lights are alight during a
Translation’s screw mechanically blocked Check if the screw is not top-blocked on the stop
Uncontrolled speed of the torch and/or no high speed and/or speed not as usual.
PROBABLE CAUSE CHECKS AND REMEDYS
Charlie box Try with another Charlie box
order
Check the connexions or/and change the cable
Charlie box “ON”.
light is alight during the cycle. Call our After
Sales Dpt
CC.
Call our After Sales Dpt
contacts. Check the good working order of the
keyboard using it in the test mode for example.
Call our After Sales Dpt
Check if the card’s lights are alight during a
moving command. Call our After Sales Dpt
moving command.
Switch the connexions between the 2 engines and
the recheck the moving of the torch (the
movements are reversed)
Call our After Sales Dpt
bumpers or on the ball bearing or on the cardan.
Unscrew manually the screw if it is possible.
Call our After Sales Dpt
Change the Charlie box card
22 - RW30 USER MANUAL
Page 23
J.SAURON
TRANSLAMATIC RW30
TROUBLESHOOTING
Coder’s pulses defect Check the coder connexion on the right side and
on the bottom of the interface card (J3 connector
side).
Axis engine’s cards Check if the card’s lights are alight during a
Interface card Check all the connexions
Couple Engine + Coder. Replace the couple Engine + Coder.
PROBABLE CAUSE CHECKS AND REMEDYS
The PGA Close or set up the wire’s pressure with the PGA’s
The Roll n’ Roll Check the wire’s drum and/or set the Roll n’ Roll
Cables Check the connexions and the PGA‘s alimentation
Charlie box Try with another Charlie box
Link cable between the TRANSLAMATIC and
the Charlie box
Welding trigger opened (Welding control
connector)
Stabilized alimentation out of service Check the alimentation’s tension, normally 27V in
PROBABLE CAUSE CHECKS AND REMEDYS
Ground cable Make sure that the ground cable is well connected
Interface card Check if the card’s lights are alight during a
Arc welder generator Check the parameters and the good operating of
No wire feeding
Wire feeding OK but no welding
Replace the interface card.
moving command.
Switch the connexions between the 2 engines and
the recheck the moving of the torch (the
movements are reversed)
Call our After Sales Dpt
Check if the card’s lights are alight during a
moving command.
Replace the interface card
Call our After Sales Dpt
rollers.
brake
cable
Check if the welding command light is alight on
the interface card
Check the connexions or/and change the cable
Check the closing of the welding trigger with an
ohmeter (value < to 20 ohms) between the pins 3
and 4 of the 7 points connector or C an D of the
Amphenol connector 19 points.
CC.
Call our After Sales Dpt
moving command.
Call our After Sales Dpt
the arc welder
Call our After Sales Dpt
RW30 USER MANUAL - 23
Page 24
NOTICE
SPECIFICATIONS
RW30110 / RW30112
Power .......................................................................................................................................................115V, 60Hz, 175W
X Axis Movement ........................................................................................................................................400 mm / 15.7 in.
Y Axis Movement ........................................................................................................................................350 mm / 13.7 in.
Length.........................................................................................................................................................925 mm / 36.4 in.
Width ..........................................................................................................................................................650 mm / 25.5 in.
Height .........................................................................................................................................................440 mm / 17.3 in.
Weight ..............................................................................................................................................................25 kg / 55 lbs
Charlie Control Box Weight (with 5m of cable) .................................................................................................. 3 kg / 6.6 lbs
Pull Gun Weight (without wire reel) ............................................................................................................... 12 kg / 26.4 lbs
RW30120
Power ...................................................................................................................................................... 230V, 60Hz, 150W
X Axis Movement ......................................................................................................................................1250 mm / 49.2 in.
Y Axis Movement ........................................................................................................................................350 mm / 13.7 in.
Length.......................................................................................................................................................1510 mm / 59.4 in.
Width ..........................................................................................................................................................830 mm / 32.6 in.
Height .........................................................................................................................................................430 mm / 16.9 in.
Weight ...........................................................................................................................................................34 kg / 74.9 lbs
Charlie Control Box Weight (with 5m of cable) .................................................................................................. 3 kg / 6.6 lbs
Pull Gun Weight (without wire reel) ............................................................................................................... 17 kg / 37.4 lbs
In addition to the Safety
Precautions in this manual,
observe the following for
equipment protection and
care.
• Check that the pin holder is not burnt or not holding the pin tightly. If not, remove the ring holder, clean all the
parts and squeeze the ngers of the pin holder together.
• Check the cables on the gun from time to time for damage. Replace as required.
• Check that the lift level is correct with lift level tool.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Always keep critical equipment markings, such as warning stickers and tags legible.
• Equipment repair should be performed by experienced personnel only.
• Do not use the equipment for applications for which it was not intended.
24 - RW30 USER MANUAL
Page 25
RW30 HEATER INSTALLED 2009 OR EARLIER
RW30 COLD WEATHER UPDATE KIT (70716)
INCLUDES THE FOLLOWING
Part No. Description
70719 Heater Element (110 V, 400 W)
70720 Thermostat (Red)
70718 Back Cover
70717 Front Cover
70721 Screw Kit
70722 Charlie Heater Kit
70723 Butt End Flask
71000 Thermostat (Blue)
Front Cover
Back Cover
Heater Element
Charlie Heater 70722
Thermostat
Heater Element
See parts illustrations for heaters installed on
units built in 2010 or later.
Thermostats (Red & Blue)
RW30 USER MANUAL - 25
Page 26
ACCESSORIES & PARTS
Part No. Description
52736 Cable - Welder, Robotic
52737 Kit - Track Wheel, Robotic
52738 Kit - Track Wheel Welder, Robotic
52739 Wire - Coated Weld Std Rail
52740 Wire - Coated Weld Mn Rail
52741 Box - Transport
60872 15m Ground Cable
60875 Ground Clamp for Frog
60876 Ground Clamp for Rail
60822 Cable, Generator 15M Long (Europe)
60823 Cable, Generator 15M Long (Miller)
60824 Transport Box RW20110, USA
60825 Transport Box RW20120, USA
60826 Tracability Kit
62328 Carbon Frog Insert
62350 Angle Attachment
62386 1/16 in. / 1.6 mm Frog Build Wire
62387 1/16 in. / 1.6 mm Rail Build Wire
65439 Welding Cable (Negative 15 M)
65441 Welding Cable (Positive 15 M)
67090 Pre-Heater (Carbon Steel Frogs)
69835 PGA Power Supply Cable (Pull Gun)
69833 Lincoln (HD), Wire Feed Cable
69836 Screen for Charlie
65443 Pull Gun Head
65444 Torch 4 M
65447 Kit
65449 Stick Out Gauge
65450 Serial & Parallel Option
65451 Stick Holder
65452 Rotary Head Kit
65453 Pre-Heater Ramp
65457 Welding Current Kit
66642 Pull Gun
66643 Inverter
66644 Torch
66766 Tool Case (with Tools)
66767 Glasses
66768 Mask, Automatic Darkening
66769 Mask, Manual
69889 Charlie Main Board
66773 Cable, 10 M (Generator to Robot)
67090 Pre-Heater (Carbon Steel Frogs)
Part No. Description
69823 Roll Un Roll Drum Holder
69824 Blue bag for Charlie
69827 Male base, 6 P + gnd (wire feeder electri-
cal conn)
69828 Plug for Male Base (Protective)
69832 Male base, 3 P + gnd (power cord)
69822 Adaption Box
73637 Charlie Lexan Keypad cover (Note: this
is the overlay only for the control box with
led screen and push pad, not the entire
box)
73307 Push pin for clamp
73314 Option Roll for 2.0mm Welding Wire
Part No. Description
Cables - RW30110BN Only
68208 Charlie to Robot Cable (All Models)
68209 Power Cable (RW30110BN Only)
68210 Wire Feed Cable (Miller, Lincoln)
(RW30110BN Only)
68211 Wire Feed Cable (0X0) (RW30110BN
Only)
RW30110 / RW30112 / RW30120 Models Only
65445 Wire Feed Cable
65442 Power Cable without End Plug
68208 Charlie to Robot Cable
26 - RW30 USER MANUAL
Page 27
SPARE PARTS
Trigger Cord 70780
Power Cord Primary 70781
Rack 66551
(Includes Pinion Below)
Pinion 66551
(Includes Rack above)
Motor/Board Cable 70786
Charlie Box 65446
Charlie Main Board 69889
Interconnection Board 64969
Motor Board 64961
Power Supply 69830
PGA Cable 70787
Charlie Cable 68208
Power Supply Cord 70785
Y axis
Power Supply Cord 70784
X Axis
Power Supply Cord 70783
Internal
No/Off Switch 69831
Motor X 64963
Motor Y 64962
Power Cord LED 70782
Charlie Box Fuse 70774
RW30 USER MANUAL - 27
Page 28
SPARE PARTS
Bearing Y Axis 66533
Bearing X Axis 64950
Nut 66529
Beam, Souriau 70779
Pad Clamp 70775
Coupling, Y Axis 66535
Power Cable (115V) 68209
Male Crosspin Knob M10-45
TEMPLATE GUAGE
No Photo
73158
Template guage for setting the stick
height (see page 13).
MASTER POWER SWITCH 2009 OR EARLIER
Master Power
Switch Off
Master Power Switch On, this picture indicates the fan is on but the outside
ambient temperature is below -10°C/14°F, allow the unit to warm-up until the
left power light comes on indicating the unit is safe to use. Do not operate the
unit when the left power light is off with the power switch turned on.
MASTER POWER SWITCH 2010 OR LATER
Template guage with 4 height settings indicated in milimeters and
inches.
Removing wire feed tip using hex in
template guage.
Master Power Switch
and Fan On.
Master Switch OFF Power is On Heater Activated Unit On Heater Activated Unit On Heater Off
28 - RW30 USER MANUAL
Page 29
RW30110 / RW30112 PARTS LIST & ILLUSTRATION
Item Part No. Qty Description
1 64983 1 Rear Beam
2 64984 1 Front Beam
3 71473 1 Ventilation Box
4 66530 1 X-Axis Slide
5 66526 1 X-Axis Screw
6 --- -- ---
7 66529 1 Nut
8 66535 1 Coupling Y-Axis
9 66536 1 Chain Conduit
66537 1
10 70718 1 Back Cover
11 70717 1 Front Cover
Clamp for Chain
Conduite (not show)
Item Part No. Qty Description
12 64988 1 Cover
13 69818 1 Left Side Assembly
14 69819 1 Right Side Assembly
15 69816 1
16 66543 1 Left Support
17 66542 1 Right Support
18 69815 1
19 66546 2 Frog clamp Assy
20 ----- -- ---------
21 ----- -- ---------
22 ----- -- ---------
23 70719 1 Heater Element
24 ----- -- ---------
25 ----- -- ---------
26 ----- -- ---------
27 ----- -- ---------
28 ----- -- ---------
29 ----- -- ---------
Support Platform
Assembly
Torch Support
Assembly
RW30 USER MANUAL - 29
Page 30
11
RW30120 PARTS LIST & ILLUSTRATION
9
5
7
1
8
Item Part No. Qty Description
1 66515 1 Rear Beam
2 66519 1 Front Beam
3 66517 1 Protection Plate
4 66531 1 X-Axis Slide
5 66528 1 X-Axis Screw
6 --- -- ---
7 66529 1 Nut
8 66535 1 Coupling Y-Axis
9 66536 1 Chain Conduit
10 66537 1
11 66554 1 Hood 1252
11
4
3
2
Clamp for Chain Conduite (not show)
10
30 - RW30 USER MANUAL
Page 31
RW30110 / RW30112 / RW30120 LEFT SIDE ILLUSTRATION
J.SAURON
TRANSLAMATIC RW30
23
Heater APG11980001
1
24
Raising item M/F M435 APG01120144
4
25
Isolating item ATC03920059
4
26
Isolating item (push) ATC03920059
4
27
Screw TBHC M410 ATC01120233
4
28
Washer MU N6 APG01120296
4
29
Isolating Cap ATC09600002
4
Left Side Assembly
Part No. 69818
Item Part No. Qty Description
1 66524 1 Left Side Plate (Motor)
2 69817 1 Motor Card Module
3 64945 1 Conical Stop
4
5
6 64959 1 Bearing Flange
7 64963 1 Motor X Axis
8
9
10
11
12 64957 1 Motor Support
13
14
15
Item Part No. Qty Description
16
17 69826 1 Charlie box take off
18
19
20
21
22
23 69831 1 Power On/Off Switch
24
25
26
27 72593 2
28
29
30
31
32
33 70720 1 Thermostat (Red)
34 71000 1 Thermostat (Blue)
Carry Handle Assy
(Fold Down)
RW30 USER MANUAL - 31
Page 32
J.SAURON
TRANSLAMATIC RW30
18
Femelle plug 19P APG08400002
1
19
Joint for plug Souriau ATC05390000
1
20
Joint for plug Amphénol APT05390000
1
21
Rounded head Screw TC fendue M312 APT01120009
Inox
8
22
Rounded head Screw TC fendue M412 APT02140029
Inox
3
23
« ON/OFF » switch APT02610001
1
24
Green light 10mm ATC05060092
2
25
Flat slice 3 APG01120241
Inox
4
26
Nut HM3 APG02140091
Inox
4
27
Handling part ATC01320001
2
28
Flat slice M14 ( NFE 25 513 ) APG01120036
2
29
Flat slice M14 ( DIN 6798 ) APG01120326
2
30
Nut HM14 ( DIN 934 ) APG01120200
2
31
Orange light 10 mm ATC05060108
1
RW30110 / RW30112 / RW30120 RIGHT SIDE ILLUSTRATION
Right Side Assembly
Part No. 69819
Item Part No. Qty Description
1 66525 1 Right Side Plate
2 69830 1 Power Supply
3
4 64956 1 Bearing Support
5 64955 1 Bearing
6
7 72593 2
8
9
10
11
12
13
14
15
16
17
18 64945 1 Conical Stop
Carry Handle Assy
(Fold Down)
32 - RW30 USER MANUAL
Page 33
RW30110 / RW30112 / RW30120 MOTOR BOARD
Motor Board Assembly
Part No. 69817
Item Part No. Qty Description
1 64961 2 Motor Board
2 64969 1 Interconnection Board
RW30 USER MANUAL - 33
Page 34
J.SAURON
TRANSLAMATIC RW30
RW30110 / RW30112 / RW30120 SUPPORT PLATFORM
5
Item Part No. Qty Description
1 64986 1 Support Platform
2 --- -- ----
3 64985 1 Y-Rail
4 66549 1 Jointed Wrist Bracket
5 66532 1 Bearing Support
6 64962 1 Y-Axis Motor
7 64959 1 Bearing Flange
8 66534 1 Y-Axis Screw
9 64958 1 Axis Bracket
10 66529 1 Nut
11 66538 1 Y-Bump Stop
12 66535 1 Coupling Y-Axis
13 64948 4 Steel Roller
14 64949 2 Axle
15 64950 2 Ecentric Axle
16 66533 1 Bearing
17 64945 2 Conical Stop
33 69834 2 Screw FHC
Support Platform Assembly
Part No. 69816
34 - RW30 USER MANUAL
Page 35
RW30110 / RW30112 / RW30120 SUPPORT ASSEMBLY
Right Support Assembly
Part No. 66542
Left Support Assembly
Part No. 66543
Charlie Heater
Part No. 70722
Charlie Control Box
Part No. 65446
RW30 USER MANUAL - 35
Page 36
CLAMP ASSEMBLY
Frog Clamp Assembly
Part No. 66546
Right Fixed Clamp
Part No. 66547
Left Pivot Clamp
Part No. 66548
Right Self Alignment Clamp
Part No. 66544
36 - RW30 USER MANUAL
Left Self Alignment Clamp
Part No. 66545
Page 37
TORCH SUPPORT PARTS LIST & ILLUSTRATION
Torch Support Assembly
Part No. 69815
Pinion - Rack
Item Part No. Qty Description
Torch Clamp
1 66551 1
2 66552 1
3 66550 1
Jointed Wrist Assy
Pinion - Rack
(Includes 2, 5)
Torch Clamp
(Includes 6-10, 15, 18)
Jointed Wrist Assy
(Includes 1-5, 11-14, 16, 17, 19, 20)
RW30 USER MANUAL - 37
Page 38
TORCH SUPPORT (PULL GUN) ILLUSTRATION
Torch Support Pull Gun
Part No. 69837
38 - RW30 USER MANUAL
Page 39
Page 40
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanleyhydraulics.com
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