Stanley Black & Decker RV06 User Manual
RV06
HYDRAULIC
ROCKER VALVE
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
24056 9/2014 Ver. 3
WARNING
TABLE OF CONTENTS
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................ 7
HOSE RECOMMENDATIONS ..................................................................................................................................8
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................10
FIGURE 2. CONNECTING THE RV06 TO A DOUBLE-ACTING TOOL ..............................................................10
FIGURE 3. CONNECTING THE RV06 TO A SINGLE-ACTING TOOL ................................................................ 10
TOOL PROTECTION & CARE ................................................................................................................................12
TROUBLESHOOTING ............................................................................................................................................13
SPECIFICATIONS ................................................................................................................................................... 14
HYDRAULIC SYSTEM REQUIREMENTS .............................................................................................................. 14
RV06 PARTS ILLUSTRATION ................................................................................................................................15
RV06 PARTS LIST ..................................................................................................................................................16
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic
Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au-
thorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
RV06 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► RV06 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual,
and on the stickers and tags attached to or on the tool
and hose(s).
These safety precautions are for your safety. Review
them carefully before operating the tool or performing
any maintenance or repairs.
Supervising personnel may specify additional precautions for your work area to comply with company policies
and local safety regulations. Enter any added precautions in the space provided in this manual.
The RV06 Rocker Valve will provide safe, dependable
service if operated in accordance with the instructions
given in this manual. Read and understand the manual any decals, labels, or tags attached to the tool and
hose(s). Failure to do so can cause serious personal injury or damage to the equipment.
• Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to en-
sure safe operation of the tool.
• Do not operate the tool unless thoroughly trained or
under the supervision of the instructor.
• Always wear personal protection equipment (PPE)
such as goggles, safety shoes, head, eye, breathing, and ear protection when operating the tool. Use
gloves and aprons when necessary.
• All ttings, connectors, quick couplers, and hoses
used in the high pressure circuit must be capable of
10,000 psi/690 bar operation.
• All ttings, connectors, quick couplers, and hoses
must be leak-tight and free of cracks, dents and
other damage.
• Do not operate the tool if it is damaged, improperly
adjusted, or incompletely assembled.
• Use only hydraulic hoses labeled and certied non-
conductive when using the rocker valve/intensier
on or near electric lines.
• Do not use tightly coiled or twisted hoses.
• Hoses should not be kinked, cut, swollen or heavily
abraded at any point along their entire length.
• Damaged ttings, connectors, quick couplers, and
hoses may fail at or below their rated working pressure, resulting in serious injury or death.
• Do not attempt to locate hydraulic leaks by feel-
ing around hoses and ttings with bare hands OR
gloved hands. Pin-hole leaks can penetrate the skin
(oil injection). To inspect for leaks, de-pressurize
the system (rocker valve, intensied, and power
source), clean around the suspected area, pressurize the system and visually inspect for leaks. If
possible, the above procedure should be performed
behind some type of shield (Lexan®).
• Do not operate the tool at uid temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool,
which can result in operator discomfort.
• To avoid personal injury or equipment damage, all
tool maintenance, repair, and service must be performed by properly trained personnel.
RV06 User Manual ◄ 5
DANGER
Failure to use hydraulichose labeled and certified
as non-conductive whenusing hydraulic toolson
or near electriclines mayresultin deathor
serious injury.
Forproper and safe operationread ownersmanual
and mwke sure thatyou have been properly
trained in correctprocedures requiredforwork
ELECTROCUTION
on or aroundelectric lines.
HAZARD
12412
Electrical Warning Sticker
TOOL STICKERS & TAGS
05153
Stanley Sticker
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-
NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-
CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-
TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► RV06 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
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