Stanley Black & Decker RS25 User Manual
RS25
HYDRAULIC
RAIL SAW
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
31846 8/2014 Ver. 11
Weisbeck, Andy
Directive/Standards
No.
Approved body
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
___________________________________ ___________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: RS25103
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
ISO
ISO
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Nr
Numéro
No
n.
3744:2009
20643:2005
19432:2006
Rail Saw, Hydraulic
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► RS25 User Manual
Date/Datum/le/Fecha/Data 1-4-11
WARNING
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................7
HOSE TYPES ............................................................................................................................................................8
HOSE RECOMMENDATIONS ..................................................................................................................................9
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................9
HTMA REQUIREMENTS .........................................................................................................................................10
OPERATION ............................................................................................................................................................ 11
FIGURE 2. ............................................................................................................................................................ 12
FIGURE 3. ............................................................................................................................................................ 12
TOOL PROTECTION & CARE ................................................................................................................................14
TROUBLESHOOTING ............................................................................................................................................15
SPECIFICATIONS ................................................................................................................................................... 16
ACCESSORIES.......................................................................................................................................................16
RS25 PARTS ILLUSTRATION ................................................................................................................................17
RS25 PARTS LIST ..................................................................................................................................................18
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS
TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
RS25 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► RS25 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The model RS25 Hydraulic Rail Saw will provide safe
and dependable service if operated in accordance with
the instructions given in this manual. Read and understand this manual and any stickers and tags attached
to the tool and hose before operation. Failure to do so
could result in personal injury or equipment damage.
• The operator must start in a work area without by-
standers. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained
or under the supervision of an instructor. Establish
a training program for all operators to ensure safe
operation.
• Always wear safety equipment such as goggles,
gloves, ear and head protection, and safety shoes
at all times when operating the tool.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers be-
fore energizing the hydraulic power source. Be sure
all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher the normal temperatures at the tool
which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled tool.
• Never wear loose clothing that can get entangled in
the working parts of the tool.
• Keep all parts of your body away from the rotating
parts. Long hair or loose clothing can become drawn
into rotating components.
• Always use accessories that conform to the speci-
cations given in the OPERATION section of this
manual.
• Do not operate the tool with the wheel guard removed.
• Release the trigger if the power supply has been interrupted.
• Keep the wheel off all surfaces when starting the
rail saw.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Always hold the tool with both hands when the unit
is running. Use a rm grip.
• Make sure the wheel has stopped before setting
the tool down. Always carry the tool with the wheel
stopped.
• Inspect the wheel guard and collars for damage after any wheel breakage.
• Do not operate the tool in the vicinity of ammable
materials.
• Never exceed the maximum operating speed
marked on the wheel.
• Do not attempt to adjust the ow control in the valve
handle.
• Eye injury and cutting or severing of body parts is
possible if proper procedures are not followed.
RS25 User Manual ◄ 5
SAFETY PRECAUTIONS
CUTTING WHEEL SAFETY
• Do not store or transport the saw with the wheel installed.
• Ensure that the cutting wheel is correctly mounted
and tightened before use.
• Operate the Rail Saw at “no load” for 30 seconds in
a safe position and ensure there is no vibration or
other defects detected. If considerable vibration or
other defects are detected, stop operation of the tool
immediately and determine the cause. Do not use
the tool until the defect is corrected.
• If the Rail Saw is dropped with a cutting wheel installed, the cutting wheel should be examined thoroughly before use.
• Only use cutting wheels that comply with ANSI B7.5/
ISO 525, 603.
• Check that the maximum operating speed (rpm –
revolutions per minute) of the cutting wheel is equal
to or greater than the rated shaft speed of the grind-
er. Stanley recommends wheels rated at 4700 RPM
for 16 inch models and 5300 RPM for 14 inch models.
6 ► RS25 User Manual
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