FG10
HYDRAULIC
FROG GRINDER
PG05
HYDRAULIC
PROFILE GRINDER
Safety, OperatiOn and Maintenance
USer ManUaL
© 2011 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
28072 11/2013 Ver. 6
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: FG1011001
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Weisbeck, Andy
Surname and First names/Familiennn ame und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
Grinder, Hydraulic
Stanley
All
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
ISO
ISO
Machinery Directive
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione
No.
Nr
Numéro
No
n.
3744:2009
792-7:1994
8662-4:1998
2006/42/EC:2006
Engineering Manager
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Date/Datum/le/Fecha/Data 1-10-11
2 ► FG10 Service Manual
TABLE OF CONTENTS
WARNING
IMPORTANT
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................7
HOSE RECOMMENDATIONS .................................................................................................................................. 8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................10
TOOL PROTECTION & CARE ................................................................................................................................13
TROUBLESHOOTING ............................................................................................................................................14
ACCESSORIES.......................................................................................................................................................15
SPECIFICATIONS ................................................................................................................................................... 15
FG10 & PG05 PARTS ILLUSTRATION ...................................................................................................................16
FG10 & PG05 PARTS ILLUSTRATION ...................................................................................................................17
FG10 PARTS LIST ..................................................................................................................................................18
PG05 PARTS LIST ..................................................................................................................................................20
SPARK GUARD & INNER GUARD ......................................................................................................................... 22
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC FROG GRINDER/PROFILE GRINDER. This manual contains safety,
operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic
tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the
following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS
TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
FG10 Service Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► FG10-PG05 Service Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The model FG10 Hydraulic Frog Grinder or the model
PG05 Prole Grinder will provide safe and dependable
service if operated in accordance with the instructions
given in this manual. Read and understand this manual
and any stickers and tags attached to the grinder and
hose before operation. Failure to do so could result in
personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor. Establish a
training program for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear
and head protection, and safety shoes at all times
when operating the tool. Use gloves and aprons
when necessary.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Do not inspect, clean or replace the grinding wheel
while the hydraulic power source is connected. Do
not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of
the tool can cause serious injury.
• Always connect hoses to the tool hose couplers
before energizing the hydraulic power source. Be
sure all hose connections are tight and are in good
condition.
• Do not operate the tool at oil temperatures above
140°F/60°C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort.
• Do not operate the tool with the wheel guard removed.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled grinder.
• Never wear loose clothing that can get entangled in
the working parts of the tool.
• Keep all parts of your body away from the rotating wheel. Long hair or loose clothing can become
drawn into rotating components.
• Keep the wheel off all surfaces when starting the
grinder.
• Do not use a wheel that is cracked, chipped or otherwise damaged. Always inspect wheels for possible damage before installation or use.
• Always use wheels that conform to the specications
given in the OPERATION section of this manual.
• Do not reverse grinding wheel rotation direction by
changing uid ow direction.
• Do not move the tool until the wheel has stopped
rotating. Release the trigger if the power supply has
been interrupted.
FG10-PG05 Service Manual ◄ 5
TOOL STICKERS & TAGS
29715
PG05 Name Tag
03787
GPM Decal
28727
FG10 Name Tag
20647
Sound Power Level
Decal (CE)
28409
Composite
Decal (CE)
25790
Caution Decal
05152
Stanley Sticker
25610
Railroad Help Desk Decal
28811
Information Plaque (CE)
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
28322
CE Decal
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-
TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-
RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
11207
Circuit Type D Decal (CE)
TOOL OPERATOR.
SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-
TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
TAG TO BE REMOVED ONLY BY
SAFETY TAG P/N 15875 (Shown smaller then actual size)
28376
Stanley Logo Decal (CE)
DANGERDANGER
TOOL BEFORE USING IT.
OPERATION MANUAL.
TOOL OPERATOR.
SEE OTHER SIDE
6 ► FG10-PG05 Service Manual
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
FG10-PG05 Service Manual ◄ 7
HOSE RECOMMENDATIONS
Min. Working Pressure
USE
(Press/Return)
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
8 ► FG10-PG05 Service Manual
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
FG10-PG05 Service Manual ◄ 9
OPERATION
IMPORTANT
PREOPERATION PROCEDURES
CHECK HYDRAULIC POWER SOURCE
1. Using a calibrated owmeter and pressure gauge,
check that the hydraulic power source develops a
ow of 7-10 gpm/26-38 lpm at 1500-2000 psi/105-
140 bar.
2. Make certain the hydraulic power source is equipped
with a relief valve set to open at 2100-2250 psi/145155 bar minimum.
3. Check that the hydraulic circuit matches the tool for
open-center (OC) or closed-center (CC) operation.
CHECK TOOL
1. Make sure all tool accessories are correctly installed. Failure to install tool accessories properly
can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean, with all ttings and fasten-
ers tight.
CHECK TRIGGER MECHANISM
1. Check that the trigger operates smoothly and is free
to travel between the “ON” and “OFF” positions.
3. Using the wrench (127) provided, place it on the
ats of the drive ange. Place a strap wrench on
the grinding wheel and then tighten by gripping and
turning the strap wrench while holding the wrench
provided.
4. Replace the guard weldment.
WHEEL PIVOT ADJUSTMENTS
FOR PROFILE OR FROG GRINDING
OPERATIONS
NOTE: The PG05 does not contain the pivot wheels
or the extension assembly.
GRINDING WINGS
For grinding a wing of the frog, place the grinder on top
of the wing with the rollers (91) resting on top of the wing
to be ground. Adjust each wheel pivot (86) to the posi-
tion shown in gure 1. Grinding is accomplished by moving the grinder back and forth in line with the rail. When
nished with one wing, rotate the entire grinder 180 de-
grees and place it on the other wing.
CHECK GUARD WELDMENT
1. Inspect the wheel guard weldment for cracks and
other structural damage.
INSTALLING AND REMOVING
GRINDING WHEEL
NOTE: Use 6 inch diameter up to 3 inch thick (Type
6 for USA) grinding wheels with a 5/8-11 threaded
arbor hole. Only use grinding wheels which comply
with ANSI B7.1, B7.5/ISO 525, 603.
READ AND BECOME FAMILIAR WITH THE SECTIONS IN THIS MANUAL ON SAFETY PRECAUTIONS, TOOL STICKERS AND TAGS, HYDRAULIC
HOSE REQUIREMENTS, HYDRAULIC REQUIREMENTS, AND PREOPERATION PROCEDURES BEFORE USING THIS PRODUCT.
USA CONFIGURATION
1. Unscrew the two nuts (98) which secure the guard
weldment (95) to the frame and remove the guard
weldment.
2. Install the grinding wheel until it comes in contact
with the drive ange.
Never over-tighten the grinding wheel by impacting
the wrench with a mallet or hammer. Sufcient
torque is attained by hand-tightening the wheel with
a strap wrench while securing the drive ange with
the wrench provided.
10 ► FG10/PG05 Service Manual
Cross Section of Typical Frog at 1/2” Point
Figure 1. Grinding the Wings of a Frog
GRINDING THE POINT
For grinding the point of a frog, place the grinder on top
of the point with the rollers (91) resting on the top of
the point. Adjust each wheel pivot (86) to the position
shown in gure 2. Grinding is accomplished by moving
the grinder back and forth in line with the rail. It may
be necessary to rotate the entire grinder 180 degrees
and place it on the other side of the point in order to
completely grind the width of the point. The extension
assembly (128) is normally used during point grinding
operations.
OPERATION
Cross Section of Typical Rail
Figure 3. Prole Grinding
USING THE EXTENSION ASSEMBLY
The extension assembly (128) can be used at anytime
by simply connecting it to one end of the grinder at the
barrel nut (61) and clamping it in place by turning the
adjustable handle (44).
CONNECTING THE HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections.
2. Connect the hoses from the hydraulic power source
to the hose couplers on the grinder. It is a good prac-
tice to connect the return hose rst and disconnect
it last to minimize or avoid trapped pressure within
the grinder motor.
3. Observe ow indicators stamped on hose couplers
to be sure that oil will ow in the proper direction.
The female coupler is the inlet coupler.
NOTE: The pressure increase in uncoupled hoses
left in the sun may result in making them difcult to
connect. When possible, connect the free ends of
operating hoses together.
Cross Section of Typical Frog at 1/2” Point
Figure 2. Grinding the Point of a Frog
PROFILE GRINDING
For prole grinding of rail, place the grinder on top of
the rail with the rollers (91) resting on top of the rail to
be ground. Adjust each wheel pivot (86) to the position
shown in Figure 3. Grinding is accomplished by moving
the grinder back and forth in line with the rail.
OPERATING PROCEDURES
1. Observe all safety precautions.
2. Always start the grinder with the grinding wheel
away from the work surface by turning the handwheel counter clockwise to raise the wheel.
3. Move the hydraulic circuit control valve to the “ON”
position.
4. Squeeze the trigger momentarily. If the grinder does
not operate, the hoses might be reversed. Verify
correct connection of the hoses before continuing.
5. Start the grinder and move the grinding wheel to the
work surface by turning the handwheel clockwise.
FG10/PG05 Service Manual ◄ 11
OPERATION
6. Grind a small amount of material at a time adjusting the grinding wheel as necessary by turning the
handwheel.
Note: If the grinder is not loaded against a work surface when the trigger is released, the wheel will take
5-10 seconds to come to a complete stop. Avoid unintentional contact of the grinding wheel during the
coast down period.
COLD WEATHER OPERATION
If the grinder is to be used during cold weather, preheat
the hydraulic uid at low engine speed. When using the
normally recommended uids, uid temperature should
be at or above 50° F/10° C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or grinder can result
from use with uid that is to viscous or too thick.
PREVENTATIVE MAINTENANCE
1. The gears and bearings in the ram, spindle, and
housing assemblies should be regreased every 6
months or 500 hours, This procedure must be accomplished by a trained technician.
2. After each servicing, measure the spindle speed
(rpm - revolutions per minute) at 12 gpm/45 lpm input. The nominal speed is 4000, not to exceed 6000
rpm. This procedure must be accomplished by a
trained technician.
3. Inspect the spindle and drive ange for signs of
wear or damage. Runout should not exceed .004
in./.1 mm TIR on threads or .002 in./.05 mm TIR on
arbor diameters and faces.
4. Check hoses and ttings weekly for any evidence of
leakage, cover wear, cracking or cuts. If any of these
defects are found, discontinue use of the tool immediately and have the defects repaired or replaced by
a trained technician.
5. To grease between main housing bore (item 73) and
the ram outer diameter (item 26) use CAUTION only
one to two pumps of grease are required at these
locations, excess grease will lockup feed assembly
(See gure 4 below).
12 ► FG10/PG05 Service Manual
Figure 4
TOOL PROTECTION & CARE
NOTICE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse cir-
cuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow (see Specications) in
this manual for correct ow rate and model number.
Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning
stickers and tags legible.
• Tool repair should be performed by experienced
personnel only.
• Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Do not use the tool for applications for which it was
not intended.
FG10/PG05 Service Manual ◄ 13
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the
correct hydraulic ow and pressure to the grinder as listed in the table. Use a owmeter known to be accurate.
Check the ow with the hydraulic oil temperature at least 80°F/27°C.
PROBLEM CAUSE SOLUTION
Grinder does not run Hydraulic power source not
functioning.
Couplers or hoses blocked. Locate and remove restriction.
Hydraulic motor failure. Inspect and repair.
Hydraulic lines not connected. Connect lines.
Grinder operates too slow. Hydraulic motor speed to slow. Check power unit for proper ow
High back-pressure. Check hydraulic system for
Couplers or hoses blocked. Locate and remove restriction.
Oil too hot (above 140°F/60°C) or
too cold (below 60°F/16°C).
Relief valve set too low. Adjust relief valve to 2100-2250
Hydraulic motor worn. Inspect, repair or replace.
Flow control malfunctioning. Have ow control serviced at an
Grinder operates too fast. Flow control malfunctioning. Have ow control and valve body
Check power source for proper ow
and pressure (7-10 gpm/ 26-38 lpm
@ 1500-2000 psi/ 105-140 bar.
(7-10 gpm/26-38 lpm).
excessive back-pressure (over 250
psi/17 bar).
Check hydraulic power source for
proper oil temperature. Bypass
cooler to warm oil or provide cooler
to maintain proper temperature.
psi/145-155 bar.
authorized Stanley service center.
serviced at an authorized Stanley
service center.
14 ► FG10/PG05 Service Manual
SPECIFICATIONS
Wheel Capacity .............................................................6 in. dia. x 3 in. thk x 5/8-11 threaded arbor (Type 6) U.S.A.
Pressure Range..................................................................................................................1000-2000 psi/70-140 bar
Maximum Back Pressure...................................................................................................................... 250 psi/17 bar
Flow Range ......................................................................................................HTMA Type RR, 7-10 gpm/26-38 lpm
Porting ...................................................................................................................................................-8 SAE O-ring
Couplers ..........................................................................................HTMA/EHTMA Flush Face Type Male & Female
Connect Size and Type ...................................................................................................... 3/8 in. Male Pipe Adapter
Hose Whips ............................................................................................................................................................ No
Weight (with couplers) ............................................................................................................................... 90 lb/41 kg
Overall Length ........................................................................................................................... 44 inches/111.76 cm
Overall Width ............................................................................................................................. 10.5 inches/26.7 cm
Overall Height ............................................................................................................................ 32.5 inches/82.5 cm
RPM .....................................................................................................................................................................4000
HyrevzTM Motor ..................................................................................................................................................25251
Maximum Fluid Temperature .................................................................................................................. 140° F/60° C
Sound Power Level ....................................................................................................................................... 104 dBA
Sound Pressure Level (1m) .............................................................................................................................. 94dBA
Vibration Level .............................................................................................................................Less than 2.5m/sec
SOUND AND VIBRATION DECLARATION
Test conducted on FG10110 S/N 527 operated at standard 10 gpm input
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 103.86 dBA
Uncertainty, Kwa, in decibels 3 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator's position, in decibels 94 dBA
Uncertainty, Kpa, in decibels 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard
ISO3744 NOTE- The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096
Measured vibration emission value: a 2.0 m/sec²
Uncertainty: K 0.5 m/sec²
Values determined according to ISO 8662-4, ISO 5349-1,2
2
ACCESSORIES
6 x 3 x 5/8-11 Thread Cup Stone .......................................................................................................................28597
FG10/PG05 Service Manual ◄ 15
FG10-PG05 PARTS ILLUSTRATION
*
A
B
1
2
3
131
4
5
6
7
8
9
10
11
12
52
13
53
54
55
75
76
78
81
82
83
**
58
57
56
77
85
59
14
15
16
7
17
22
5
19
132
20
21
22
23
88
62
61
60
64
24
25
26
27
44
68
67
66
65
FG10 FROG GRINDER and
PG05 PROFILE GRINDER
28
29
28
30
31
25
32
33
34
35
36
37
135
136
36
69
38
39
40
41
42
43
44
45
46
47
48
70
71
33
49
50
51
80
84
86
63
26087 Assy (FG10 Only)
*
26088 Assy (FG10 Only)
**
3
99
79
92
93
56
57
58
62
90
89
52
*
89
90
91
98
97
96
95
52
94
93
91
90
89
72
53
52
73
74
65
64
92
87
89
90
63
58
62
44
60
59
79
61
78
77
83
86
56
57
84
80
83
54
55
75
66
**
76
88
62
58
57
56
85
81
82
16 ► FG10-PG05 Service Manual
FG10-PG05 PARTS ILLUSTRATION
NOTE
Some of the following item numbers are not
included in the light weight model of the PG05
Prole Grinder
44 52 56 57 58
59 60 61 62 63
64 65 66 88 89
90 91 129
FG10-PG05 Service Manual ◄ 17
FG10 PARTS LIST
ITEM P/N QTY DESCRIPTION
1 25294 2 HOSE ASSEBLY
25251 1 HYREVZ MOTOR ASSY (INCL ITEMS
4-15, 17, 18, & 20-23)
2 01604 3 O-RING •
3 25790 1 CAUTION STICKER (US MODELS)
4 00713 2 DOWEL PIN
5 25718 2 DRIVE GEARS
6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D •
7 06316 4 BUSHING
8 19905 1 FRONT BEARING HOUSING ASSY
(INCL ITEM 7)
9 00669 1 QUAD RING •
10 19884 1 SEAL GLAND
11 00170 1 RETAINING RING
12 00148 1 BEARING
13 00166 1 RETAINING RING
14 00120 8 CAPSCREW
15 06846 1 GEAR HOUSING ASSEMBLY (INCL
ITEMS 5 & 8)
16 25610 1 RAILROAD HELP DESK DECAL (US
MODELS ONLY)
17 73309 1 IDLER SHAFT KEYED
19 28727 1 NAME TAG (US & CE MODELS)
20 00171 1 O-RING, 11/16 X 13/16 X 1/16 70D •
21 25166 1 MOTOR SHAFT
22 06881 2 NEEDLE ROLLER
23 00708 1 RETAINING RING
24 25158 1 SPLINED COUPLING
25 02688 10 CAPSCREW
26 25099 1 RAM
27 25291 1 NEEDLE ROLLER BEARING
28 25289 2 RETAINING RING
29 25290 1 INNER RING
30 25281 1 RETAINING RING
31 25279 1 BEARING
32 27941 1 SPINDLE
33 00772 2 WOODRUFF KEY
34 25278 1 RETAINING RING
35 25280 1 OIL SEAL, 1.250 X 2.047 X .299 •
36 25419 1 DRIVE FLANGE (US MODELS ONLY)
37 01607 1 SET SCREW
38 02179 1 NUT
39 26809 1 HAND WHEEL
40 25287 1 WIPER •
41 27748 1 BUSHING
42 27749 1 HOUSING
43 02900 1 ROLL PIN
ITEM P/N QTY DESCRIPTION
44 25285 3 ADJUSTABLE HANDLE
45 25104 1 BACKUP WASHER
46 25286 1 WIPER TYPE H •
47 25293 1 SQUARE RING •
48 25103 1 THRUST WASHER
49 26810 1 SHAFT
50 25083 1 PINION GEAR
51 25283 1 ROLL PIN
52 03906 2 HEX NUT
53 02634 2 WASHER
54 00048 2 BEARING
55 26019 2 ROLLER
26087 1 WHEEL ASSY 2.5 INCH (INCL ITEMS
56-58 & 62,63)
26088 1 WHEEL ASSY 3.0 INCH (INCL ITEMS
56-58 & 62, 88)
56 03226 4 RETAINING RING
57 26042 4 WHEEL SHAFT
58 26091 4 BEARING
59 26250 2 JAM NUT
60 26216 2 ADJUSTMENT SCREW
61 26155 2 BARREL NUT
62 00664 4 RETAINING RING
63 26025 2 WHEEL, 2.5 INCH
64 26249 2 SPHERICAL WASHER (2 PCS)
65 00719 2 LOCKNUT
66 26202 2 CAPSCREW
67 00272 2 DOWEL PIN
68 25082 1 FEED GEAR
69 25284 1 DU BEARING
70 10888 2 CAPSCREW
71 25167 1 KEY
72 05152 1 STANLEY DECAL (US MODELS ONLY)
73 26103 1 MAIN HOUSING
74 26215 1 CHASSIS WELDMENT
75 00007 2 BEARING
76 26045 2 ROLLER SHAFT
77 26051 2 HANGER
78 03011 4 CAPSCREW
79 00635 2 KEY
80 26059 2 PIVOT PIN ASSY
81 00899 2 CAPSCREW
82 26831 2 WASHER
83 06989 4 O-RING, -018 •
84 26090 2 BUSHING
85 17668 2 ROLL PIN
18 ► FG10-PG05 Service Manual
FG10 PARTS LIST
ITEM P/N QTY DESCRIPTION
86 26056 2 WHEEL PIVOT
87 26022 1 PIVOT SHAFT WHEEL
88 26024 2 WHEEL, 3.3 INCH
89 12175 4 WASHER
90 26203 4 BALL BEARING
91 26046 2 ROLLER
92 26247 4 FLANGED BUSHING
93 01606 2 O-RING, -120 •
94 25277 1 WIPER •
95 26211 1 GUARD WELDMENT (US MODELS
ONLY)
96 02525 3 CAPSCREW
97 26248 3 LOCK WASHER
98 26246 2 COUPLING NUT
99 26021 1 PIVOT SHAFT WHEEL
100 26098 1 HANDLE BAR ASSY
101 27369 1 TRIGGER WELDMENT
102 25292 1 ROLL PIN
103 27370 1 SPACER
104 27599 1 TORSION SPRING
105 27366 1 LEVER WELDMENT
106 18601 1 ROLL PIN
107 25036 1 ON-OFF VALVE, O.C.
108 25305 1 WIPER •
109 25256 1 WASHER
110 08017 2 O-RING, 7/8 X 1-1/16 X 3/32 -118 •
111 18037 1 BALL JOINT STUD
112 01605 4 O-RING, .644 X.818 X .087 -908 (INCL
WITH ITEMS 114) •
113 00936 2 ADAPTER
114 03972 1 FEMALE COUPLING, PARKER
47436 1 FEMALE COUPLING, AEROQUIP
115 03973 1 MALE COUPLING, PARKER
47437 1 MALE COUPLING, AEROQUIP
116 18008 2 SPRING WASHER
117 24819 1 SPRING
118 17904 1 RETAINING RING
119 00955 1 PIPE PLUG
120 24289 1 PLUG
121 28914 1 FLOW CONTROL (PRE-SET)
122 01411 1 O-RING, .488 X .624 X .078 -906 •
123 20145 1 STEEL BALL
124 25005 1 VALVE BLOCK
125 03787 1 GPM DECAL (US MODELS ONLY)
28811 1 INFORMATION PLAQUE (CE MODELS
ONLY)
ITEM P/N QTY DESCRIPTION
126 00144 2 CAPSCREW
127 25842 1 WRENCH (TAPED TO FRAME)
128 26142 1 EXTENSION BRACKET WELDMENT
26200 1 EXTENSION ASSY (INCL 52, 66, 89-90,
& 129)
129 11207 1 CIRCUIT "D" STICKER (CE MODELS
ONLY)
130 372155 2 DRIVE SCREW
131 28409 1 COMPOSITE STICKER (CE MODELS
ONLY)
132 28322 1 CE STICKER (CE MODELS ONLY)
133 --- - NO ITEM
134 --- - NO ITEM
135 --- - NO ITEM
136 29052 1 INNER GUARD (SEE SPARK GUARD &
INNER
GUARD ILLUSTRATION PAGE
FOLLOWING)
137 --- - NO ITEM
138 --- - NO ITEM
139 29264 1 SERVICE RAM ASSY (NOT SHOWN)
140 69772 1 SPARK GUARD (SEE SPARK GUARD
& INNER GUARD ILLUSTRATION
FOLLOWING)
141 08080 2 HANDLE GRIP
142 20647 1 104 SOUND POWER LEVEL DECAL
25942 1 SEAL KIT
• Denotes part in seal kit
NOTE: Use Part Number and Part Name when ordering.
FG10-PG05 Service Manual ◄ 19
PG05 PARTS LIST
ITEM P/N QTY DESCRIPTION
1 25294 2 HOSE ASSEBLY
25251 1 HYREVZ MOTOR ASSY (INCL ITEMS
4-15, 17, 18, & 20-23)
2 01604 3 O-RING •
3 25790 1 CAUTION STICKER
4 00713 2 DOWEL PIN
5 25718 2 DRIVE GEARS
6 00178 1 O-RING, 2-1/8 X 2-1/4 X 1/16 70D •
7 06316 4 BUSHING
8 19905 1 FRONT BRG HSG ASSY (INCL ITEM 7)
9 00669 1 QUAD RING •
10 19884 1 SEAL GLAND
11 00170 1 RETAINING RING
12 00148 1 BEARING
13 00166 1 RETAINING RING
14 00120 8 CAPSCREW
15 06846 1 GEAR HOUSING ASSY (INCL ITEMS 5
& 8)
16 25610 1 RAILROAD HELP DESK DECAL
17 73309 1 IDLER SHAFT KEYED
19 29715 1 NAME TAG
20 00171 1 O-RING, 11/16 X 13/16 X 1/16 70D •
21 25166 1 MOTOR SHAFT
22 06881 2 NEEDLE ROLLER
23 00708 1 RETAINING RING
24 25158 1 SPLINED COUPLING
25 02688 10 CAPSCREW
26 25099 1 RAM
27 25291 1 NEEDLE ROLLER BEARING
28 25289 2 RETAINING RING
29 25290 1 INNER RING
30 25281 1 RETAINING RING
31 25279 1 BEARING
32 27941 1 SPINDLE
33 00772 2 WOODRUFF KEY
34 25278 1 RETAINING RING
35 25280 1 OIL SEAL, 1.250 X 2.047 X .299 •
36 25419 1 DRIVE FLANGE
37 01607 1 SET SCREW
38 02179 1 NUT
39 26809 1 HAND WHEEL
40 25287 1 WIPER •
ITEM P/N QTY DESCRIPTION
41 27748 1 BUSHING
42 27749 1 HOUSING
43 02900 1 ROLL PIN
44 25285 1 ADJUSTABLE HANDLE
45 25104 1 BACKUP WASHER
46 25286 1 WIPER TYPE H •
47 25293 1 SQUARE RING •
48 25103 1 THRUST WASHER
49 26810 1 SHAFT
50 25083 1 PINION GEAR
51 25283 1 ROLL PIN
52 03906 2 HEX NUT
53 02634 2 WASHER
54 00048 2 BEARING
55 26019 2 ROLLER
56 NO ITEM
57 NO ITEM
58 NO ITEM
59 NO ITEM
60 NO ITEM
61 NO ITEM
62 NO ITEM
63 NO ITEM
64 NO ITEM
65 NO ITEM
66 26202 2 CAPSCREW
67 00272 2 DOWEL PIN
68 25082 1 FEED GEAR
69 25284 1 DU BEARING
70 10888 2 CAPSCREW
71 25167 1 KEY
72 05152 1 STANLEY DECAL
73 26103 1 MAIN HOUSING
74 26215 1 CHASSIS WELDMENT
75 00007 2 BEARING
76 26045 2 ROLLER SHAFT
77 26051 2 HANGER
78 03011 4 CAPSCREW
79 00635 2 KEY
80 26059 2 PIVOT PIN ASSY
81 00899 2 CAPSCREW
82 26831 2 WASHER
83 06989 4 O-RING, -018 •
84 26090 2 BUSHING
ITEM P/N QTY DESCRIPTION
20 ► FG10-PG05 Service Manual
PG05 PARTS LIST
85 17668 2 ROLL PIN
86 26056 2 WHEEL PIVOT
87 26022 1 PIVOT SHAFT WHEEL
88 NO ITEM
89 12175 4 WASHER
90 26203 4 BALL BEARING
91 26046 2 ROLLER
92 26247 4 FLANGED BUSHING
93 01606 2 O-RING, -120 •
94 25277 1 WIPER •
95 26211 1 GUARD WELDMENT
96 02525 3 CAPSCREW
97 26248 3 LOCK WASHER
98 26246 2 COUPLING NUT
99 26021 1 PIVOT SHAFT WHEEL
00 26098 1 HANDLE BAR ASSY
101 27369 1 TRIGGER WELDMENT
102 25292 1 ROLL PIN
103 27370 1 SPACER
104 27599 1 TORSION SPRING
105 27366 1 LEVER WELDMENT
106 18601 1 ROLL PIN
107 25036 1 ON-OFF VALVE, O.C.
108 25305 1 WIPER •
109 25256 1 WASHER
110 08017 2 O-RING, 7/8 X 1-1/16 X 3/32 -118 •
111 18037 1 BALL JOINT STUD
112 01605 4 O-RING, .644 X.818 X .087 -908 (INCL
WITH ITEMS 114) •
113 00936 2 ADAPTER
114 03972 1 FEMALE COUPLING, PARKER
115 03973 1 MALE COUPLING, PARKER
116 18008 2 SPRING WASHER
117 24819 1 SPRING
118 17904 1 RETAINING RING
119 00955 1 PIPE PLUG
120 24289 1 PLUG
121 28914 1 FLOW CONTROL (PRE-SET)
122 01411 1 O-RING, .488 X .624 X .078 -906 •
123 20145 1 STEEL BALL
124 25005 1 VALVE BLOCK
125 03787 1 GPM DECAL
ITEM P/N QTY DESCRIPTION
126 00144 2 CAPSCREW
127 25842 1 WRENCH (TAPED TO FRAME)
128 26142 1 EXTENSION BRACKET WELDMENT
26200 1 EXTENSION ASSY (INCL 52, 66, 89-90,
& 129)
129 --- - NO ITEM
130 --- - NO ITEM
131 --- - NO ITEM
132 --- - NO ITEM
133 --- - NO ITEM
134 --- - NO ITEM
135 --- - NO ITEM
136 29052 1 INNER GUARD (SEE SPARK GUARD &
INNER GUARD ILLUSTRATION PAGE
FOLLOWING)
137 --- - NO ITEM
138 --- - NO ITEM
139 29264 1 SERVICE RAM ASSY (NOT SHOWN)
140 69772 1 SPARK GUARD (SEE SPARK GUARD &
INNER GUARD ILLUSTRATION PAGE
FOLLOWING)
141 08080 2 HANDLE GRIP
25942 1 SEAL KIT
FG10-PG05 Service Manual ◄ 21
SPARK GUARD & INNER GUARD
ITEM # P/N QTY DESCRIPTION
1 00719 2 NYLOCK NUT
2 29920 2 CAPSCREW
3 02259 2 WASHER
4 69755 1 SPARK GUARD
5 69767 1 SPARK SCREEN
69772 1 SPARK GUARD ASSY (INCLUDES ITEMS 1
THRU 5)
22 ► FG10-PG05 Service Manual
Inner Guard
NOTE:
Items in this view can be found on
the main parts list.
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulic.com
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