Stanley Black & Decker MB656 User Manual
MB656
MOUNTED
HYDRAULIC
BREAKER
Safety, OperatiOn and Maintenance
USer ManUaL
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
29169 1/2014 Ver. 7
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennnam e und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Hydraulic Hammer Breaker
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
Stanley
3. Type/Typ/Type/Tipo/Tipo:
MB656
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
5. Mass/Masse/Masse/Masa/Massa 872 lbs / 396 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN
EN
EN
Noise Directive
Machinery Directive
12100-1:2009
12100-2:2009
982:2008
2000/14/EC:2005
2006/42/EC:2006
Self
Self
Self
Self
Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 121 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 125 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Date/Datum/le/Fecha/Data 12-19-10
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
P/N- 52574 Rev.6 12/19/2010
2 ► MB656 User Manual
TABLE OF CONTENTS
WARNING
IMPORTANT
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................8
OPERATION ..............................................................................................................................................................9
TROUBLESHOOTING ............................................................................................................................................15
MAINTENANCE ......................................................................................................................................................16
CHARGING THE ACCUMULATOR .........................................................................................................................17
FLOW CONTROL KIT INSTRUCTIONS .................................................................................................................18
WEAR TOLERANCES ............................................................................................................................................19
PROPER USE & CARE OF TOOL BITS ................................................................................................................. 20
FLOW TEST PROCEDURES ..................................................................................................................................24
DEFINITIONS .......................................................................................................................................................... 26
SPECIFICATIONS ................................................................................................................................................... 27
ACCESSORIES.......................................................................................................................................................28
MB656 POWER CELL ILLUSTRATION .................................................................................................................. 29
HOUSING PARTS ILLUSTRATION .........................................................................................................................30
MB656 PARTS LIST ................................................................................................................................................31
MB656 MOUNTING BRACKETS ............................................................................................................................32
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC BREAKER. This manual contains safety, operation, and routine mainte-
nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine main-
tenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
MB656 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► MB656 User Manual
WARNING
Do not operate the breaker unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
• A flying projectile from the breaker, breaker
tool, rock or other material may enter the
operator's compartment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used .
• A flying projectile from the breaker, breaker
tool, rock or other material may cause
serious or fatal injury to bystanders. Never
operate the breaker when bystanders are in
the work area.
• On some machines/carriers, the breaker
can enter the operator's comp artment if it
breaks loose and swings toward the
operator. Make sure that suitable impact
shield s are used when operating the
breaker with this type of equipment.
• Do not op erate the breaker unless all safety
decals described in this manual are in
place. The decals must be inspected
periodically to ensure that all wording is
legible. The decals must be replaced if
illeg ible. Replacement decals can be
obtained from your authorized Stanley
Distributor.
• When operating the breaker you must use
ear protection, eye protection, and
breathing protection.
Read the Manual
Wear Eye
Protection
Wear Hearing
Protection
Wear Breathing
Protection
WARNING
SAFETY PRECAUTIONS
MB656 User Manual ◄ 5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The MB656 Mounted Hydraulic Breaker will provide
safe and dependable service if operated in accordance with the instructions
given in this manual. Read
and understand this manual and any stickers and
tags attached to the tool
and hoses before operation. Failure to do so could
result in personal injury or
equipment damage.
Check the rules and regulations at your location. The
rules might include an employer’s work safety program.
Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE
OPERATING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can
control the machine fully under the conditions of the
work area.
• When learning to operate a machine, do so at a slow
pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or
work areas for the machine. For example, excessive slopes and poor or dangerous terrain conditions must be avoided.
OBEY SAFETY RULES
• Operate the breaker in accordance with all laws and
regulations which affect you, your equipment, and
the work site.
• Do not operate the breaker until you have read this
manual and thoroughly understand all safety, operation and maintenance instructions.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Do not operate the breaker until you have read the
carrier equipment manual and thoroughly understand all safety, operation and maintenance instructions. The word “carrier”, as used in this manual,
means a backhoe or excavator or similar equipment
used to operate the breaker.
• Ensure that all maintenance procedures recommended in this manual are completed before using
the equipment.
• The operator must not operate the breaker or carrier
if any people are within the area where they may be
injured by ying debris or movement of the equipment.
• Know the limits of your equipment.
• Establish a training program for all operators to en-
sure safe operation.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
6 ► MB656 User Manual
SAFETY PRECAUTIONS
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Become familiar with the carrier controls before operating the carrier and the breaker.
• When operating the breaker you must use ear protection, eye protection, and breathing protection.
• While learning to operate the breaker and carrier, do
so at a slow pace. If necessary, set the carrier mode
selector to the slow position.
• Make sure all controls (levers and pedals) are in the
NEUTRAL position before starting the carrier.
• While operating the breaker and carrier, keep hands
and feet on the controls at all times.
• Before leaving the carrier, always lower the boom
and insure the carrier is stable. Never leave the ma-
chine with the engine running. ALWAYS ENGAGE
THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs, adjustments or servicing to either the carrier
or the breaker.
• Do not operate the tool at oil temperatures above
190 °F/88 °C. Operation at higher temperatures
can damage the internal components of the breaker
and carrier and will result in reduced breaker performance.
• Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
• Do not modify the breaker in any manner.
• Use only tool bits supplied by Stanley Hydraulic
Tools. Use of tool bits supplied by another manufacturer may damage the breaker and will void the
warranty.
• To avoid personal injury or equipment damage, all
breaker repair, maintenance and service must only
be performed by authorized and properly trained
personnel.
• If you do not understand how to safely operate your
breaker, contact an authorized Stanley Dealer for
assistance.
• Keep this manual with the breaker.
• Do not operate this equipment if you are taking med-
ication which may affect your mental judgement or
physical performance.
• Do not operate this equipment if you are under the
inuence of drugs or alcohol.
MB656 User Manual ◄ 7
TOOL STICKERS & TAGS
72074
Grease Sticker
66219
Guaranteed Sound Power Level
Sticker
MODEL NO:
SERIAL NO:
OPERATING WEIGHT:
INPUT FLOW:
CIRCUIT RELIEF PRESSURE:
41740
CE Specication Plate
Stanley Hydraulic Tools
Division of The Stanley Works
3810 SE Naef Road
Milwaukie, OR 97267 USA
70752
Stanley Logo Sticker
73006
MB656 Decal
PN:73008
47351
Composite Warning Sticker
NITROGEN ONLY
350 PSI
27711
Pressure Spec Sticker—350 psi
PN:73006
8 ► MB656 User Manual
66764
Made in USA Sticker
OPERATION
250 mm/10 in.
To ol B i t
Gr ease
Thi s Ar ea
of Bit
PRE-INSTALLATION INSTRUCTIONS
SKIDSTEER, BACKHOE OR EXCAVATOR
SIZE
Check the Specications section of this manual to determine correct carrier size, hydraulic ow and pressure
requirements.
WARNING
If hydraulic pressure, hydraulic back-pressure,
hydraulic ow or carrier weight class are exceeded,
the tool warranty is void.
EXISTING EQUIPMENT HYDRAULICS VS.
APPLICATION ATTACHING KITS
Using existing equipment hydraulic auxiliary systems
for operating hydraulic tools could cause problems for
the hydraulic tool and the hydraulic system if not set up
properly. Simply plugging into the hydraulic system with-
out conrming pressure and ow to the hydraulic tool is
not a good practice. Spare spool valves, dipper circuits,
etc., are just a few examples of easily accessible hydraulic circuits which could prove to cause problems for
hydraulic tool usage.
Stanley Hydraulic Tools has for many years developed
ATTACHING KITS for adapting to existing hydraulic systems of many popular carriers.
If your equipment does not contain an attaching kit, ask
your Stanley dealer for information, installation, and
pricing on a kit which matches your equipment needs.
PRE-OPERATION PROCEDURES
NITROGEN CHARGE
The breaker has been properly charged with nitrogen at
the factory and is ready to use.
TOOL BIT LUBRICATION
Grease the top 10 in. / 250 mm of the breaker tool bit before installing. During operation, the tool can be greased
through the grease tting. Grease is required.
Make sure the tool bit is against the piston by placing the
tool bit against the ground and then putting down pressure on the breaker. See the illustrations below.
10 inches/250 mm
Figure 1. Greasing the Top of the Tool Bit
TEST THE HYDRAULIC SYSTEM
1. Have your Stanley dealer test the carrier hydraulic
system to make sure the system is operating at the
manufacturers specied capacity and pressure ratings.
2. Be sure the uid in the hydraulic system is ltered
to at least 10 micro-meters. (Particles found in uid
should not exceed 10 micro-meters in size.)
3. Check the hydraulic lter. Replace the lter if dirty or
deteriorated.
4. Have your Stanley dealer test the circuit to which
the breaker will be connected to make sure that the
circuit is supplying the specied ow and pressure
rating for the breaker. See the Specications section
of this manual.
WARNING
Greasing the tool bit without down pressure on the
breaker results in grease lling the space between
the piston and the tool bit. When the breaker is next
activated, the piston will strike the grease at a speed
which will pressurize the grease resulting in seal and
grease zerk failure.
MB656 User Manual ◄ 9
OPERATION
Piston in Down Position
Against Tool Bit
Tool Stop
Lower Bushing
Tool Bit
Grease Will Fill
This Space
Figure 2. Positioning the Tool Bit with Lubrication
Piston Not Against
Tool Bit Leaving Space
Between the Piston and
Bit
Tool Stop
Lower Bushing
Tool Bit
SECURING THE TOOL BIT
1. The tool retainer is shipped installed in the breaker
(see parts illustration).
2. Drive out the tool retainer using a punch and hammer.
3. Grease the top area of the tool bit as shown in Figure 1.
4. Install the tool bit making sure the notch is aligned
with the lower body retainer pin hole.
5. Install the tool retainer.
2. With the carrier at idle and the breaker suspended
in the air or with minimal down pressure, turn on the
breaker to gradually warm up its internal components.
3. When the hydraulic system and breaker are warm,
proceed with operation.
LONG TERM STORAGE
1. Remove the tool bit, clean the tool stop and the lower bushing. Thoroughly coat the surfaces of the tool
stop and the lower bushing with grease.
2. If hoses are attached to the breaker, install plugs
on the hose ends. If hoses are removed from the
breaker, install plugs on the hose ends and install
plugs in the breaker IN and OUT ports.
3. Store the breaker in a vertical position. Do not store
the breaker horizontally for extended periods.
OPERATING A BREAKER
PREPARATION FOR USE
Read the section in this manual titled Pre-Operation Procedures before operating a breaker. Failure to follow the
preparation instructions can result in severe damage to
the breaker and carrier and void the warranties of both.
POSITIONING THE CARRIER
SKIDSTEER LOADERS
With the breaker tool in place on the material to be
worked, position the skidsteer loader arms and the
breaker bracket so the breaker is almost vertical and the
front tires of the skidsteer are off of the ground.
Keep lowering the loader arms as the tool penetrates
the work material so the skidsteer weight stays on the
tool. The breaker is more efcient when adequate down
force is applied.
WARNING
Always wear eye protection when installing or
removing the tool retaining pin.
LOW TEMPERATURE WARM-UP
PROCEDURE
1. After starting the carrier, warm-up the hydraulic system at engine idle until hydraulic lines are warm to
the touch.
10 ► MB656 User Manual
OPERATION
Apply down pressure.
Apply down force.
Break near the edge.
Figure 5. Excavator
Figure 3. Skidsteer Loader
BACKHOES
With the breaker tool in place on the material to be
worked, position the backhoe so the boom is halfway up
(45°) and the dipper holds the breaker almost vertical.
Lower the loader bucket until the weight is off the front
tires.
Figure 4. Backhoe
Apply down force to the boom/dipper until the rear of the
backhoe is raised off the ground. Rear tires and stabilizers should be off the ground so the total rear weight of
the backhoe is on the breaker tool. The breaker is more
efcient when adequate down force is applied.
EXCAVATORS
With the breaker tool in place on the material to be
worked, position the excavator so the dipper is at approximately 45° and the breaker is almost vertical. The
tracks of the excavator should be in line with the boom
and the breaker.
POSITIONING THE BREAKER TOOL ON
THE WORK MATERIAL
Position the tool bit near the edge of the work material,
not in the center or far from the edge. Position the tool
6–18 inches (depending on the material) from the edge.
Breaking off smaller pieces of rock or concrete usually
accomplishes more than trying to break larger pieces.
Figure 6. Position the Tool Bit
On at material or rock, the breaker should be vertical
or “curled” back slightly to direct the impact force downward and toward the backhoe. This directs the force
back toward the edge of the work material. If the tool
is positioned in the center of the work, or too far from
the edge, the energy will be absorbed into the material
without cracking it. Do not run the breaker longer than
15–20 seconds. If breakout does not occur within this
time, move the breaker to another position.
MB656 User Manual ◄ 11
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