Stanley Black & Decker MB05 User Manual
MB05
MOUNTED
HYDRAULIC BREAKER
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
70795 2/2015 Ver. 12
Weisbeck, Andy
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: MB05
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 480 lbs / 217 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
EN
Noise Directive
Machinery Directive
No.
Nr
Numéro
No
n.
12100:2010
982:2008
2000/14/EC:2005
2006/42/EC:2006
Hydraulic Hammer Breaker
Stanley
All
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 126 LwA
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development
2 ► MB05 User Manual
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 129 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni
Date/Datum/le/Fecha/Data 2-28-11
TABLE OF CONTENT
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................8
OPERATION ..............................................................................................................................................................9
TROUBLESHOOTING ............................................................................................................................................15
MAINTENANCE ......................................................................................................................................................16
CHARGING THE ACCUMULATOR .........................................................................................................................17
WEAR TOLERANCES ............................................................................................................................................18
PROPER CARE OF TOOL BITS ............................................................................................................................. 19
FLOW TEST PROCEDURES .................................................................................................................................. 23
DEFINITION OF TERMS .........................................................................................................................................25
SPECIFICATIONS ................................................................................................................................................... 26
ACCESSORIES.......................................................................................................................................................27
MB05 POWER CELL ILLUSTRATION ....................................................................................................................28
MB05 POWER CELL PARTS LIST .........................................................................................................................29
MB05 HOUSING PARTS ......................................................................................................................................... 30
MB05 SKID STEER MOUNTING BRKT .................................................................................................................. 31
MB05S04 C&P027 TOP SKID STEER ....................................................................................................................32
MB05S05 SKID STEER XCHANGE TOP ...............................................................................................................33
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
MB05 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► MB05 User Manual
WARNING
WARNING
Do not operate the breaker unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
• A flying projectile from the breaker, breaker
tool, rock or other material may enter the
operator's compartment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used.
• A flying projectile from the breaker, breaker
tool, rock or other material may cause
serious or fatal injury to bystanders. Never
operate the breaker when bystanders are in
the work area.
• On some machines/carriers, the breaker
can enter the operator's compartment if it
breaks loose and swings toward the
operator. Make sure that suitable impact
shield s are used when operating the
breaker with this type of eq uipment.
• Do not operate the breaker unless all safety
decals described in this manual are in
place. The decals must be inspected
periodically to ensure that all word ing is
legible. The decals must be replaced if
illeg ible. Replacement decals can be
obtained from your authorized Stanley
Distributor.
• When operating the breaker you must use
ear protection, eye protection, and
breathing protection.
Read the Manual
Wear Eye
Protection
Wear Hearing
Protection
Wear Breathing
Protection
SAFETY PRECAUTIONS
SERVICING THE STANLEY HYDRAULIC BREAKER. This manual contains safety, operation, and routine mainte-
nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine main-
tenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
WARNING
MB05 User Manual ◄ 5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic
work area and local safety regulations. If so, place the added precautions in the space
provided in this manual.
The MB05 Mounted Hydraulic Breaker will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the tool and hoses before operation.
Failure to do so could result in personal injury or equipment damage.
Check the rules and regulations at your location. The rules might include an employer's
work safety program. Regulations may identify hazards such as working around utility
supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE OPERATING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can control the
machine fully under the conditions of the work area.
• When learning to operate a machine, do so at a slow pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or work areas for the machine. For example, excessive slopes and
poor or dangerous terrain conditions must be avoided.
OBEY SAFETY RULES
• Operate the breaker in accordance with all laws and regulations which affect you, your equipment, and the
worksite.
• Do not operate the breaker until you have read this manual and thoroughly understand all safety, operation and
maintenance instructions.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain
conditions.
• Do not operate the breaker until you have read the carrier equipment manual and thoroughly understand all
safety, operation and maintenance instructions. The word “carrier”, as used in this manual, means a backhoe
or excavator or similar equipment used to operate the breaker.
• Ensure that all maintenance procedures recommended in this manual are completed before using the equipment.
• The operator must not operate the breaker or carrier if any people are within the area where they may be injured
by ying debris or movement of the equipment.
• Know the limits of your equipment.
• Establish a training program for all operators to ensure safe operation.
• Warning: Use of this tool on certain materials during demolition could generate dust potentially containing a
variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing these or other
hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you.
Research and understand the materials you are cutting. Follow correct safety procedures and comply with all
applicable national, state or provisional health and safety regulations relating to them, including, if appropriate
arranging for the safe disposal of the materials by a qualied person.
6 ► MB05 User Manual
SAFETY PRECAUTIONS
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
• Become familiar with the carrier controls before operating the carrier and the breaker.
• When operating the breaker you must use ear protection, eye protection, and breathing protection.
• While learning to operate the breaker and carrier, do so at a slow pace. If necessary, set the carrier mode selec-
tor to the slow position.
• Make sure all controls (levers and pedals) are in the NEUTRAL position before starting the carrier.
• While operating the breaker and carrier, keep hands and feet on the controls at all times.
• Before leaving the carrier, always lower the boom and insure the carrier is stable. Never leave the machine with
the engine running. ALWAYS ENGAGE THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs, adjustments or servicing to either the carrier or the
breaker.
• Do not operate the tool at oil temperatures above 190 °F/88 °C. Operation at higher temperatures can damage
the internal components of the breaker and carrier and will result in reduced breaker performance.
• Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
• Do not modify the breaker in any manner.
• Use only tool bits supplied by Stanley Hydraulic Tools. Use of tool bits supplied by another manufacturer may
damage the breaker and will void the warranty.
• To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be performed by authorized and properly trained personnel.
• If you do not understand how to safely operate your breaker, contact an authorized Stanley Dealer for assistance.
• Keep this manual with the breaker.
• Do not operate this equipment if you are taking medication which may affect your mental judgement or physical
performance.
• Do not operate this equipment if you are under the inuence of drugs or alcohol.
MB05 User Manual ◄ 7
TOOL STICKERS & TAGS
Refer to the Parts Illustration page in this manual for proper placement of stickers.
MB05
70753
Model Number Sticker
Made in
USA
of Global Components
66764
Made in USA Sticker
70752
Stanley Logo Sticker
66218
Sound Power Sticker
47352
Lift Point Sticker
70756
CE Specication Plate
47351
Composite Warning Sticker
70754
Nitrogen Sticker 200-PSI
8 ► MB05 User Manual
72074
Grease Sticker
250 mm/10 in.
To ol B i t
Gr ease
Thi s Ar ea
of Bit
OPERATION
PRE-INSTALLATION INSTRUCTIONS
CARRIER SIZE
Check the Specications section of this manual to determine correct carrier size, hydraulic ow and pressure
requirements.
If hydraulic pressure, hydraulic back-pressure, hydraulic
ow or excavator weight class are exceeded, the tool
warranty is void.
EXISTING EQUIPMENT HYDRAULICS VS.
APPLICATION ATTACHING KITS
Using existing equipment hydraulic auxiliary systems
for operating hydraulic tools could cause problems for
the hydraulic tool and the hydraulic system if not set up
properly. Simply plugging into the hydraulic system with-
out conrming pressure and ow to the hydraulic tool is
not a good practice. Spare spool valves, dipper circuits,
etc., are just a few examples of easily accessible hydraulic circuits which could prove to cause problems for
hydraulic tool usage.
Stanley Hydraulic Tools has for many years developed
ATTACHING KITS for adapting to existing hydraulic systems of many popular carriers.
If your equipment does not contain an attaching kit, ask
your Stanley dealer for information, installation, and
pricing on a kit which matches your equipment needs.
PRE-OPERATION PROCEDURES
NITROGEN CHARGE
The breaker has been properly charged with nitrogen at
the factory and is ready to use.
TOOL BIT LUBRICATION
Grease the top 250 mm / 10 in. of the breaker tool bit before installing. During operation, the tool can be greased
through the grease tting. Grease is required.
Make sure the tool bit is against the piston by placing the
tool bit against the ground and then putting down pressure on the breaker. See the illustrations below.
TEST THE HYDRAULIC SYSTEM
1. Have your Stanley dealer test the carrier hydraulic
system to make sure the system is operating at the
manufacturers specied capacity and pressure ratings.
2. Be sure the uid in the hydraulic system is clean.
3. Check the hydraulic lter. Replace the lter if dirty or
deteriorated.
4. Have your Stanley dealer test the circuit to which
the breaker will be connected to make sure that the
circuit is supplying the specied ow and pressure
rating for the breaker. See the Specications section
of this manual.
Grease Fitting
MB05 User Manual ◄ 9
OPERATION
WARNING
Greasing the tool bit without down pressure on the
breaker results in grease lling the space between
the piston and the tool bit. When the breaker is next
activated, the piston will strike the grease at a speed
which will pressurize the grease resulting in seal and
grease zerk failure.
Piston in Down Position
Against Tool Bit
Tool Stop
Lower Bushing
Tool Bit
Grease Will Fill
This Space
Piston not against
Tool Bit leaving space
between the Piston and
Bit.
Tool Stop
Lower Bushing
WARNING
Always wear eye protection when installing or
removing the tool retaining pin.
LOW TEMPERATURE WARM-UP
PROCEDURE
1. After starting the carrier, warm-up the hydraulic system at engine idle until hydraulic lines are warm to
the touch.
2. With the carrier at idle and the breaker suspended
in the air or with minimal down pressure, turn on the
breaker to gradually warm up its internal components.
3. When the hydraulic system and breaker are warm,
proceed with operation.
LONG TERM STORAGE
1. Remove the tool bit, clean the tool stop and the lower bushing. Thoroughly coat the surfaces of the tool
stop and the lower bushing with grease.
2. If hoses are attached to the breaker, install plugs
on the hose ends. If hoses are removed from the
breaker, install plugs on the hose ends and install
plugs in the breaker IN and OUT ports.
3. Store the breaker in a vertical position. Do not store
the breaker horizontally for extended periods.
Tool Bit
SECURING THE TOOL BIT
1. The tool retainer is shipped installed in the breaker.
2. Remove the stop pin and plug.
3. Drive out the tool retainer.
4. Grease the top area of the tool bit as shown in the
illustration on page 9.
5. Install the tool bit making sure the notch is aligned
with the lower body retainer pin holes.
6. Install the tool retainers.
10 ► MB05 User Manual
Apply down pressure.
Apply down force.
Break near the edge.
OPERATION
OPERATING THE BREAKER
PREPARATION FOR USE
Read the section in this manual titled Pre-Operation Procedures before operating a breaker. Failure to follow the
preparation instructions can result in severe damage to
the breaker and carrier and void the warranties of both.
POSITIONING THE CARRIER
BACKHOES
With the breaker tool in place on the material to be
worked, position the backhoe so the boom is halfway up
(45°) and the dipper holds the breaker almost vertical.
Lower the loader bucket until the weight is off the front
tires.
EXCAVATORS
With the breaker tool in place on the material to be
worked, position the excavator so the dipper is at approximately 45° and the breaker is almost vertical. The
tracks of the excavator should be in line with the boom
and the breaker.
POSITIONING THE BREAKER TOOL ON
THE WORK MATERIAL
Position the tool bit near the edge of the work material,
not in the center or far from the edge. Position the tool 6
– 18 inches (depending on the material) from the edge.
Breaking off smaller pieces of rock or concrete usually
accomplishes more than trying to break larger pieces.
Apply down force to the boom/dipper until the rear of the
backhoe is raised off the ground. Rear tires and stabilizers should be off the ground so the total rear weight of
the backhoe is on the breaker tool. The breaker is more
efcient when adequate down force is applied.
On at material or rock, the breaker should be vertical
or “curled” back slightly to direct the impact force downward and toward the backhoe. This directs the force
back toward the edge of the work material. If the tool
is positioned in the center of the work, or too far from
the edge, the energy will be absorbed into the material
without cracking it. Do not run the breaker longer than
MB05 User Manual ◄ 11
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