Stanley Black & Decker IP16 User Manual
IP16
HYDRAULIC
INTENSIFIER
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
10413 9/2014 Ver. 3
WARNING
TABLE OF CONTENTS
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................ 7
HOSE RECOMMENDATIONS ..................................................................................................................................8
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................10
TOOL PROTECTION & CARE ................................................................................................................................ 11
TROUBLESHOOTING ............................................................................................................................................12
SPECIFICATIONS ................................................................................................................................................... 13
IP16 PARTS ILLUSTRATION .................................................................................................................................. 14
IP16 PARTS LIST ....................................................................................................................................................15
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
IP16 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► IP16 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The IP16 Hydraulic Intensier will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to ensure safe operation.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Always wear safety equipment such as goggles,
ear, head protection, and safety shoes at all times
when operating the tool.
• Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
• Inlet and outlet hydraulic hoses must be capable of
10,000/700 bar working pressure. They must be t-
ted with hose guards at each end to help prevent
kinks and sharp bends near the ttings. If these requirements are not met, replace the hoses immediately with the correct type before operating the
intensier.
• Be sure all hose connections are tight and inspect
hoses for correct pressure rating and for kinks, cuts
swelled areas and damage from abrasion. Replace
if necessary.
• Check that all ttings, connectors and quick disconnects are rated at 10,000 psi/700 bar working pressure and that they are in good working condition.
Replace any improper or damaged components be-
fore operating the intensier.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher oil temperatures
can cause operator discomfort and may damage the
tool.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled tool.
• Do not operate the intensier unless both high-pressure hoses are connected.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Do not attempt to locate hydraulic leaks by feeling
around hoses and ttings with bare hands. Pinhole
leaks can penetrate the skin. To inspect for leaks,
depressurize the system, clean around suspected
area, repressurize the system and visually check for
leaks.
• Always keep critical tool markings, such as labels
and warning stickers legible.
• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
• Avoid using tightly curled or twisted hoses.
IP16 User Manual ◄ 5
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