© 2013 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
5/2013 Ver-1
Safety, OperatiOn and Maintenance
USer ManUaL
HSX SERIES
MOUNTED HYDRAULIC
COMPACTORS
HSX3
HSX22HSX11
HSX6
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
DECLARATION OF CONFORMIT Y
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: HSX3025S, HSX3125S, HSX6025S, HSX6125S, HSX11125S, HSX22125S
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 168/998 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
EN ISO
Machinery Directive
Nr
Numéro
No
n.
12100-1:2009
12100-2:2009
2006/42/EC:2006
Hydraulic Powered Compaction Machine
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau -BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► HSX User Manual
Date/Datum/le/Fecha/Data 5-20-13
TABLE OF CONTENTS
IMPORTANT
DECLARATION OF CONFORMITY .........................................................................................................................2
WARRANTY INFORMATION ....................................................................................................................................3
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .........................................................................................................................................5
TOOL STICKERS .....................................................................................................................................................6
OPERATION .............................................................................................................................................................7
TROUBLESHOOTING ............................................................................................................................................10
FLOW TEST PROCEDURES .................................................................................................................................11
DEFINITION OF TERMS .........................................................................................................................................13
SPECIFICATIONS ...................................................................................................................................................14
MAINTENANCE INTERVALS .................................................................................................................................14
FLAT TOP MOUNTING DIMENSIONS ...................................................................................................................15
HSX3 PARTS LIST ............................................................................................................................................16-17
HSX6 PARTS LIST ............................................................................................................................................18-19
HSX11 PARTS LIST ...........................................................................................................................................20-21
HSX22 PARTS LIST ..........................................................................................................................................22-23
ATTACHMENT HOLE PATTERNS .........................................................................................................................24
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
WARNING
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
HSX User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This signal word indicates a potentially hazardous situation which, if not avoid-
ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam-
age to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► HSX User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Re-
view them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
This tool will provide safe and dependable service if
operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury
or equipment damage.
Check the rule and regulations at your location. The
rules might include an employer’s work safety program.
Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
• Always operate the compactor with backhoe outriggers
rmly on the surface. The compactor weighs more than
the bucket. Position the compactor with caution.
• Travel with the compactor in full tuck (transport) position
only.
• Never operate with any person near the compactor or
between the compactor and operator.
• Operate the compactor in properly shored trenches and
excavations. Do not allow personnel to work in the excavation near compactor operation.
• Make sure all controls (levers and pedals) are in the
NEUTRAL position before starting the carrier.
• Wear safety eye protection, hard hat, and safety foot pro-
tection while operating the compactor.
BE THOROUGHLY TRAINED BEFORE OPERAT-
ING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can con-
trol the machine fully under the conditions of the work
area.
• When learning to operate a machine, do so at a slow
pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or
work areas for the machine. For example, excessive
slopes and poor or dangerous terrain conditions must
be avoided.
OBEY SAFETY RULES
• Replace all faulty or leaking hydraulic hoses or ttings before further operation.
• Operate the carrier or compactor from the operator's
seat ONLY. Make sure the seat belt is securely fastened
before activating any controls.
• Make certain that no other personnel are within the arc
prescribed by the movement of the stabilizers, front buck-
et or backhoe boom.
• Keep hands and feet on the controls at all times when
the machine is running.
• Before leaving the operator's seat, always lower the
loader arms and the backhoe boom.
• NEVER leave the machine with the engine running. AL-
WAYS ENGAGE THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs or
adjustments to either the carrier or compactor.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must only be performed
by authorized and properly trained personnel.
HSX User Manual ◄ 5
TOOL STICKERS & TAGS
Item Part Number Description Qty
1 47352 DECAL, LIFT POINT 2
2 66373 DECAL, "MADE IN TAIWAN" 1
3 70752 DECAL, "STANLEY" 11 INCH 2
4 73094 DECAL, HSX11 2
5 73119 DECAL, COMPOSITE WARNING 1
6 73153 DECAL, CE SPEC HSX11 1
ITEM NO. DESCRIPTION HSX3 HSX6 HSX11 HSX22
1 LIFT POINT DECAL 47352 47352 47352 47352
2 MADE IN TAIWAN DECAL 67373 67373 67373 66373
3 STANLEY DECAL 70476 70752 70752 73118
4 HSX MODEL DECAL 73092 73093 73094 73095
5 COMPOSITE WARNING DECAL 73119 73119 73119 73119
6 CE HSX DECAL 73150 73152 73153 73154
1
3
4
STAMP MODEL No.
AND SERIAL No.
AFTER INSTALLATION
5
2
6
1
3
Lift Point Decal Location on Models
HSX3025S & HSX6025S
1
4
6 ► HSX User Manual
OPERATION
PREOPERATION PROCEDURES
DAILY MAINTENANCE CHECKS
Check for loose or missing fasteners. Tighten or replace
as needed. See Torque Specications in the ASSEMBLY
section of this manual.
Check to be certain that the ow control valve on the car-
rier is set to the proper ow for the compactor. See the
SPECIFICATIONS section of this manual.
Check shock mounts for cracks or tears. Rotate shock
mounts 180° when fatigue tears begin to show at top outer
crease of the shock mount. This will prolong the life of the
shock mount.
Check for abrasion and hydraulic leaks at ttings and hos-
es. Replace defective hoses and ttings. Adjust hoses
and tighten ttings so the hoses do not deect into contact
with structure during use.
WARNING
DO NOT USE BARE HANDS TO CHECK OR SEARCH
FOR HYDRAULIC LEAKS AROUND HOSES AND FIT-
TINGS. PINHOLE LEAKS CAN PENETRATE THE SKIN.
TO INSPECT FOR LEAKS, DEPRESSURIZE THE SYSTEM, CLEAN AROUND SUSPECTED AREA, REPRES-
SURIZE THE SYSTEM, AND VISUALLY CHECK FOR
LEAKS.
ant used (Teon ® tape, etc.) does not enter the hydraulic
system. Foreign matter introduced into the system may
damage hydraulic valves, motors and pumps.
Follow instructions to install the Stanley priority valve in
the carrier hydraulic system. the warranty is in effect only
if the valve and compactor are installed as outlined in the
valve kit installation instructions. Major modications or
equipment substitution will cause the warranty to be void
unless prior engineering approval has been granted by
Stanley Hydraulic Tools.
The Stanley priority valve is a metering (to the hydraulic
tool) pressure compensating valve that controls the ow
to the attachment and gives the primary system (i.e. back-
hoe functions) full operating pressure. Diverter valves or
simple ow control valves will not perform all of these re-
quired functions.
Note:
On carriers where priority valves are not used, check
with your local Stanley distributor for an adapter kit to
equip your carrier for a specic model of compactor.
LOW-TEMPERATURE WARM-UP PROCE-
DURE
When the weather gets cold, the shock mounts on com-
pactors can become stiff. In severe weather, where the
ambient temperature is below freezing for extended peri-
ods, shock mounts can even become brittle. Therefore, it
is necessary to warm the shock mounts prior to using the
compactor. To warm the shock mounts follow these steps:
Lubricate bearings with two pumps of grease every 40
hours of operation. A greasing location is provided in both
bearing carriers.
Inspect pins and bushings for correct t and lubrication.
Check level of hydraulic reservoir on carrier.
Make certain that quick couplers are fully engaged and
leak free.
PRE-INSTALLATION INSTRUCTIONS
Test the carrier hydraulic system to verify that the system
is operating at the manufacturer's specied capacity and
pressure ratings.
Be sure the uid and lter in the hydraulic system are
clean.
When tightening pipe threads, be careful that any seal-
1. After starting the carrier, warm up the system until hy-
draulic lines are warm to the touch.
2. With the carrier at idle, place the compactor at on the
ground, and using a slight down pressure to keep the com-
pactor in place, turn the compactor on. DO NOT place a
load on the compactor during this procedure.
3. When the ambient temperature is below freezing, the
compactor should be operated on the ground with a slight
down pressure (no load) for at least one minute before
putting it to work.
HSX User Manual ◄ 7
OPERATION
IMPORTANT
DO NOT suspend the compactor in the air
during the warm-up procedure.
footing and at the previously compacted area. When the
maximum attainable density for that particular soil condi-
tion is reached, a slight increase in vibration will be felt
by the operator. This increase in vibration is in no way
harmful to the tractor, and indicates that the soil will not
compress any further. In fact, additional time in that location may actually loosen the soil previously compacted.
The compactor must be placed at on the
ground with a very slight down pressure to
keep it in place. When ambient temperatures
are below freezing, suspending the compac-
tor in the air without rst warming it up may
cause the shock mounts to crack.
Failure to follow these procedures will void
compactor shock mount warranty.
GENERAL INSTRUCTIONS
The compactor is a device that uses available force to
the best advantage. The DYNAMIC FORCE of the mass
weight assembly, turning at a high rpm, produces a vibra-
tory force, and with controlled placement, an impact force.
The DOWN PRESSURE of the carrier on the compactor
gives a high static pressure which assists in the compac-
tion or driving. The vibration frequency is controlled by the
hydraulic ow input to the compactor and is optimized for
use in granular soils. The rate and density of compaction
depends on such factors as moisture content of the soil,
condition of the compactor and carrier, and the skill of the
operator.
Work as much area as possible from one position and
overlap each compacted section slightly. The vibration
frequency has been chosen to give maximum efciency in
granular soils using lifts of 2 to 4 feet. The closer the width
of the trench is to the width of the compactor, the higher
the delivered compactive effort.
It is necessary to turn the compactor OFF when being
transported or sitting idle. Should the running compactor
be placed on a hard surface without down pressure, the
unit and the carrier will vibrate excessively. Down pres-
sure transmits the vibration to the soil; neutral pressure
will rattle the whole carrier assembly.
Slope technique
This method of compaction is of primary interest to a
pipeline contractor seeking high production and efcient
equipment utilization. The ll material is placed at one
end of the trench and allowed to seek its own angle of
repose. Compaction is begun on this angle above, but
still near, the top of the pipe. All ll material is backlled
to this angle and the compactor is worked up and down
the slope. Backlling, compaction, and resurfacing can be
done very shortly after the pipe is in place.
Soil testing
NOTICE
Efcient compactor performance is directly related to the
ow rate specied. A higher ow rate does not improve
performance. It results in uid overheating, and contributes to early bearing failure. A lower ow rate causes re-
duced compaction performance.
Gereral Compaction
The following instructions are very important to the proper
performance of the compactor and the attainment of the
specied compaction density.
With a standard baseplate, the compactor is held with full
down pressure for no more than 5-10 seconds. The ap-
plication pattern should always begin next to a bank or
8 ► HSX User Manual
Compaction density specications are based on soil
samples of a set moisture content and soil composition.
Changing weather conditions, for example, can alter the
moisture content of the ll being used, and may make
meeting the specications impossible. It is imperative that
frequent and reliable tests be conducted during applica-
tion of the compactor to determine the maximum lift that
can be used and still provide the required density. It is
important that lifts in excess of the established test results
NOT be used if the required density is to be achieved and
maintained.
Driving
Many driving jobs can be done with the compactor. Timber
sheeting, steel and aluminum sheeting, H and I-beams,
soldier piles and guard rail posts. The compactor will drive
these materials in most soil conditions, except solid rock
or soil with a very high clay content.
The compactor is placed on the object to be driven using
the front one-third (that portion of the baseplate furthest
from the operator) of the baseplate. This position is critical
to proper delivery of the compactor's vibratory force into
the object. The front portion of the compactor will impart
an impact or "slap" that will drive the material into the soil.
The center portion of the compactor will "rock" on the ma-
terial and provide very little impact force.
Apply down pressure evenly, but do not compress the
shock mounts fully. Too much down pressure will make
the compactor difcult to control on top of the driven ob-
ject, and the impact required will be damped out.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM
ATTEMPTING to support the driven material.
OPERATION
PERSONNEL WHO ATTEMPT TO support the driven
material CAN BE STRUCK OR CRUSHED.
Do not ATTEMPT to support the driven material.
One note of caution; the forces generated and the meth-
ods used while driving with a vibratory device preclude
the calculation of "bearing loads" for a piling or sheet of
material. DO NOT USE THE COMPACTOR IN APPLICA-
TIONS WHERE A BEARING LOAD IS SPECIFIED.
HSX User Manual ◄ 9
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
PROBLEM CAUSE SOLUTION
Compactor Inoperative. System Flow Valve not operating or
adjusted incorrectly.
Seized bearings. Replace bearings and perform ow
Kinked hose. Replace.
Plugged quick-disconnect Repair or replace.
Rapid bearing failure. Lack of lubrication. Lubricate both bearings every 40
Overspeeding. Adjust ow for compactor; ow and
Rapid shock mount failure. Excessive down pressure or carrier
too large for compactor.
Cold weather operation. Warm up according to Low-Tempera-
Failure to achieve required compac-
tion specications.
Improper use. See Operation section of this manual.
Overspeeding or underspeeding of
compactor.
Moisture/soil content incorrect for
specied density..
Adjust ow for compactor; ow and
pressure test attachment circuit or
compactor ow control, if installed.
and pressure tests.
hours.
pressure test attachment circuit or
compactor ow control, if installed.
Compress shock mounts no more than
2-2.5 in./51-64 mm during operation.
ture Warmup procedure.
Adjust ow for compactor; ow and
pressure test attachment circuit or
compactor ow control, if installed.
Correct condition of soil, or compactor
specications are not reasonable for
conditions.
10 ► HSX User Manual
FLOW TEST PROCEDURES
The correct performance of this procedure will verify if the
auxiliary circuit of the carrier is adequate to properly oper-
ate a Stanley attachment.
This procedure is generic in form. It is the end users re-
sponsibility to ensure that this procedure will work with his
specic type of equipment.
If an adequate ow meter is not available contact your
Stanley Hydraulic Distributor for assistance.
Test Procedure
1. With the auxiliary circuit (or kit) completely installed
connect the ow meter between the tool inlet and outlet
hoses.
NOTE: Always use the hoses that are supplied for the
attachment and make sure the machine hydraulic oil
is between 90° to 120° F. This will assure correct read-
ings and adjustments.
2. With the machine setting at the mode that’s going to be
used to operate the attachment record the GPM _____.
Locate the correct ow for the attachment in the manual
under the specication section. Adjust the machine to the
correct GPM.
NOTE: If possible, always set the machine to the high-
est GPM output mode. This will prevent the operator
from over owing the attachments.
3. Once the correct GPM ow is achieved fully open the
restrictor on the ow meter.
4. With the machine in the attachment mode set in step 2
record the back-pressure. At this point the pressure reading on the pressure gauge is the back-pressure in the cir-
cuit. This pressure must not exceed 200 psi/13.5 bar.
Excessive back-pressure will slow the attachments opera-
tion and lead to premature seal failures and over heating.
Record the relief cracking pressure _____ psi.
Example:
Operation pressure of a breaker is 2700 psi. Back-pressure is 150 psi. A good rule to follow when setting the re-
lief, multiply the back pressure by 3 then add this number
to the operation pressure of the attachment.
Operating Pressure 2700 psi
Back-pressure 450 psi
Operating pressure of the tool 3150 psi
The relief valve setting must be greater than the estimated
operating pressure of the tool. If the setting is lower, damage to the circuit may occur. Excess heat will be gener-
ated in the circuit which will damage the attachment and
carrier.
Heat Load Test
With the installation kit properly installed and adjusted per
the above procedure, conduct the head load test as fol-
lows.
1. Connect the ow meter between the tool inlet and out-
let hoses.
2. With the carrier set in the attachment mode, restrict the
ow meter until a pressure of 1000 psi is achieved. This
pressure must be maintained throughout the heat test.
NOTE: Closing of the restrictor may be required as the
temperature increases.
Monitor the oil temperature from the ow meter until no
change is noted. Record the time required for oil to stabilize. Record the surrounding temperature (ambient tem-
perature). Record the time required to stabilize ______
minutes.
Record the stabilized oil temperature ______F.
Record the ambient temperature ______ F.
Record the back-pressure ______ psi.
5. Close the restrictor valve on the ow meter until the
attachment relief starts to crack or open. The relief valve
opens when the ow rate (GPM), indicated on the ow
meter begins to decline rapidly. Locate the tools operating
system relief pressure in the specication section in the
manual. Adjust attachment relief to specication.
NOTE: The relief valve pressure must be greater than
the operating pressure of the attachment and three
times the back-pressure. Never use the relief valve to
control the ow rate in the circuit. Cracking pressure
means the loss of 4 or more GPM.
The “heat rise” is calculated as the stabilized temperature
minus the ambient temperature.
HSX User Manual ◄ 11
SPECIFICATIONSFLOW TEST PROCEDURES
Example:
Stabilized Temperature 160°
Ambient Temperature -80°
Heat Rise 80°
The normal operating temperature range of this circuit
will be the typical ambient temperature range for the geographical area plus the heat rise calculated above. Ensure
that the operating temperature range is lower than 180° for
optimum operation of the attachment.
Troubleshooting
If adequate pump ow is available from the carrier pump(s)
but is not getting to the attachment, consult your service
representative and review the following:
1. Attachment valve(s) are not actuating. Review all elec-
trical connections that are part of the attachment kit.
2. Ensure proper voltage to the valve(s).
3. Ensure the REG port of the valve is not blocked.
4. Check to make sure the carriers main relief is set to
the manufacturers recommendation and that this value is
equal or greater than the attachment circuit relief.
5. If the valve will not turn off, check the drain (tank) line
of the valve to ensure that the pressure is 50 psi or less.
12 ► HSX User Manual
DEFINITION OF TERMS
Tool: The hydraulic attachment which the auxiliary circuit is intended to power. These may include hydraulic breakers,
compactors, shears, etc.
Operating Pressure: That pressure at which the tool will naturally operate without inuence of outside pressure relief
mechanisms. This pressure is an operating characteristic of the tool and cannot be altered by the end user without
changing the tool design.
Relief Pressure: The relief pressure is that pressure at which the circuit will dump uid in order to protect itself
from damage.
Back Pressure: The pressure at the tool’s connection to the return circuit of the carrier.
Flow Meter: Instrument for testing the operating characteristics of a hydraulic circuit. The data usually available from
this device are pressure (psi/bar), ow (gpm/lpm) and temperature (°F/°C).
Restrictor Valve: A valve on the ow meter which allows the user to simulate an operating tool by adding a pressure
load (through restriction) to the circuit. This feature is used to evaluate relief settings and ow ratings at pressure.
V60/V65/V100 Valves: A priority ow control valve manufactured by Stanley Hydraulic Tools. Allows for optimum
operation of any attachment by providing the proper amount of ow for operation of the tool the “priority” aspect allows
the attachment to function properly if another control function is activated.
Inlet Flow: The hydraulic oil supplied to the “IN” port of the tool or valve.
Regulated Flow: The ow of oil supplied to the tool by the V60/V100 valve.
By-Pass Flow: The oil ow that is supplied by the carriers pump, but not used in the operation of the attachment. By-
pass ow equals inlet ow (to the valve) minus the regulated ow.
Pressure Line: The hydraulic line(s) which supply pressurized oil from the pump to the valve or tool.
Return Line: The hydraulic line which connects the “OUT” port of the tool to the tank circuit of the carrier.
Cracking Pressure: The pressure at which the relief valve starts to open. Can be seen by a drop in the ow rate as
shown by the ow meter.
Full Open Pressure: The pressure at which the relief valve is completely open dumping all system ow to the tank.
Ambient Air The temperature of the outside air.
Temperature:
Stabilized The temperature at which the carrier hydraulic system temperature will stop rising during testing or opera-
tion.
Temperature:
HSX User Manual ◄ 13
SPECIFICATIONS
HSX3 HSX6 HSX11 HSX22
Centrifugal Force
Vibrations Per Minute vpm 2100 2000 2000 2100
Weight
Length
Width
Height
Baseplate Size
Hydraulic Pressure
Flow Range
Optimum Flow
System Relief
Back Pressure (max)
lbs 3400 6400 11,350 22,000
kg 1542 2902 5147 10,000
lbs 370 850 1425 2200
kg 168 386 646 998
in 25.5 34 35 45
mm 650 860 889 1143
in 17.5 23.5 27 32
mm 445 600 686 813
in 18.5 27.5 29 41.25
mm 470 700 737 1048
in 18.8 x 20 23.5 x 26 27 x 30 32 x 42
mm 442 x 508 600 x 660 686 x 762 813 x 1067
psi 1600-2000 1800-2000 1800-2150 1800-2250
bar 110-140 127-140 124-148 124-155
gpm 12-25 12-25 28-60 42-70
lpm 45-95 45-95 106-227 159-265
gpm 13 13 30 45
lpm 49 49 113 170
psi 2500 2500 2500 2500
bar 172 172 172 172
psi 250 250 250 250
bar 17 17 17 17
Miscellaneous
Flow Meter..........................................................................................................................................................29085
NOTE: Torque values for a particular model can be found on the exploded views (pages 16 thru 23). Look for the
picture of the part (or fastener) you are trying to torque, the torque value is next to the item number of the part.
MAINTENANCE INTERVALS
SERVICE ITEM
10 HOUR / Daily Service
Check for Loose or Missing Fasteners
Check Shock Mounts
40 Hour / Weekly Service
Perform All Daily Service Checks
Lubricate Each Bearing with 2 Pumps of Grease Every 40 Hours of Operation
NOTE: Weights, dimensions and operating specications listed on this sheet are subject to change without notice. Where specica-
tions are critical to your application, please consult the dealer.
14 ► HSX User Manual
FLAT TOP MOUNTING DIMENSIONS
ASTM A-36 STEEL
HSX3125S TOP PLATE MOUNTING DIMENSIONS HSX6125S TOP PLATE MOUNTING DIMENSIONS
12.60
13.780
.830
Tolerances: (except as noted)
ANGLES: ±1.0
15.75
.X: ±0.1
.XX: ±0.06
.XXX: ±0.010
.50
18.00
5.910
3.940
7.09±.020
4.41±.020
12.60
2.68±.020
1.970
.00
3.35
.00
.99
.00
2.76
.830
.00
1.13
8X
Tolerances: (except as noted)
.X: ±0.1
.XX: ±0.06
.XXX: ±0.010
ANGLES: ±1.0
ASTM A-36 STEEL
15.75±.020
.50
HSX11125S TOP PLATE MOUNTING DIMENSIONS
(20.00)
(17.50)
18.04
14.10
.83
12X
Tolerances: (except as noted)
.X: ±0.1
.XX: ±0.02
.XXX: ±0.005
ANGLES: ±0.5
3.94
HSX22125S TOP PLATE MOUNTING DIMENSIONS
28.34
15.55
10.43
5.12
.00
.98
ASTM A-36
.75
.00
.98
16.536
10.630
8.268
5.906
.000
2.36
1.06
.000
2.75
Tolerances: (except as noted)
5.118
.X: ±0.1
.XX: ±0.04
.XXX: ±0.010
ANGLES: ±0.5
17.716
22.834
21.25
1.000
ASTM A-36 STEEL
HSX User Manual ◄ 15
HSX3025S / HSX3125S PARTS LIST
23 FT-LBS
[31 Nm]
18 FT-LBS
[24 Nm]
Note: The HSX3025S and HSX3125S
both use the same parts shown on
this page with the exception of the
upper frame weldment and fasteners
shown at right, items at right are for
the HSX3125S only.
16
5
7
17
18
12
3
HSX3125S
10
13
3
3
4
23 FT-LBS
[31 Nm]
ITEM
No.
9
P/N DESCRIPTION QTY
HSX3025S
1
11
14 15
18 FT-LBS
[24 Nm]
19
1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1
2 02099 HHCS 3/8-16UNC X 1.250 16
3 04353 NYLOCK NUT 3/8-16UNC 34
4 12079 SHOCK MOUNT 4
5 27619 HHCS 3/8-16UNC X 5.5000 2
6 35245 SHOE WELDMENT 1
7 72708 FLOW CONTROL VALVE 1
8 72722 ASSY HOSE 1
9 72723 ASSY HOSE
10 73122 UPPER FRAME WELDMENT 1
8
23 FT-LBS
2
[31 Nm]
6
ITEM
No.
P/N DESCRIPTION QTY
11 206029 INLET MANIFOLD 1
12 350215 SPLIT FLANGE SET 1
13 370152 HHCS 3/8-16UNC X 1.250 16
14 370155 HHCS 3/8-16UNC X 2.000 4
15 371056 WASHER 3/8” I.D. 4
16 501888 PLUG HEX SAE-12 ORB 2
17 514012 HYD ADAPTER 10SAE-12ORS 1
18 514013 HYD ADAPTER 8SAE-8ORS 1
19 514014 HYD ADAPTER 8SAE-8ORS-90 1
67936 MOTOR SEAL KIT 1
HSX3125S ONLY
33 72716 UPPER FRAME WELDMENT 1
34 72876 HHCS 3/4-10UNCx2.50 8
35 43533 WASHER 16
36 371501 NYLOCK NUT 3/4-10UNC 8
16 ► HSX User Manual
206028
22
371050
Note: The HSX3025S and HSX3125S
Both use the same parts shown on
the page, the differance between the
two models is the upper frame weld-
ment and the fasteners that come
with it (see page 16 for details).
20
21
06330
HSX3025S / HSX3125S PARTS LIST
26
370352
180 FT-LBS
[244 Nm]
27
371061
22
371050
23
02504
85 FT-LBS
[115 Nm]
32
372003
21
06330
206024
31
23
02504
85 FT-LBS
[115 Nm]
22061
24
25
ITEM
No.
P/N DESCRIPTION QTY
20 206028 BEARING CARRIER 2
21 06330 O-RING 2
22 371050 WASHER 4
23 02504 HHCS 1/2-13UNCx1-1/2 4
24 22061 MOTOR 1
25 21896 MOUNT ADAPTOR 1
26 370352 HHCS 5/8-11UNCx2 8
27 371061 WASHER 8
28 206019 BEARING 2
29 12669 MASS WEIGHT ASSY HSX3 1
26
370352
180 FT-LBS
[244 Nm]
371061
35245
30
206019
28
27
1266921896
29
ITEM
No.
30 35245 SHOE WELDMENT 1
31 206024 BEARING COVER 1
32 372003 GREASE FITTING 1
P/N DESCRIPTION QTY
67936 MOTOR SEAL KIT 1
HSX User Manual ◄ 17
HSX6025S / HSX6125S PARTS LIST
Note: The HSX6025S and HSX6125S
both use the same parts shown on
this page with the exception of the
upper frame weldment and fasteners
shown at right, items at right are for
the HSX6125S only.
37
HSX6125S
38
39
39
40
13
1
30 FT-LBS
[41 Nm]
14
15
9
35 FT-LBS
[47 Nm]
5 6 7 8
2
75 FT-LBS
[102 Nm]
12
3
10
11
HSX6025S
16
ITEM NO P/N DESCRIPTION QTY
1 02555 HSHCS 3/8-16 X 5.000 2
2 04353 NYLOCK NUT 3/8-16UNC 2
3 30167 SHOCK MOUNT 4
4 33688 SHOE WELDMENT 1
5 72708 FLOW CONTROL VALVE 1
6 72709 ASSY HOSE 1
7 72710 ASSY HOSE 1
8 73125 UPPER FRAME WELDMENT 1
9 350215 SPLIT FLANGE SET 1
10 370252 HHCS 1/2-13UNC X 2.000 16
11 371050 WASHER 1/2" I.D. 36
18 ► HSX User Manual
4
ITEM NO P/N DESCRIPTION QTY
12 371500 NYLOCK NUT 1/2-13UNC 32
13 501888 PLUG HEX SAE-12 ORB 2
14 514012 HYD ADAPTER 1
15 514013 HYD ADAPTER 1
16 514014 HYD ADAPTER 1
67936 MOTOR SEAL KIT 1
HSX6125S ONLY
37 72705 UPPER FRAME WELDMENT 1
38 72876 HHCS 3/4-10UNC x 2.50 8
39 371052 WASHER 3/4 ID 16
40 371501 NYLOCK NUT 3/4-10 8
HSX6025S / HSX6125S PARTS LIST
02504
85 FT-LB
[115 Nm]
25
22061
00834
371050
35
36
206022
23
02504
55 FT-LB
[74.5 Nm]
34
206024
20
206028
21
372003
33
21896
22
06330
23
206019
24
33688
32
26
206029
ITEM
No.
27
371056
28
29
370155
35 FT-LBS
[5.3 Nm]
P/N DESCRIPTION QTY
30
370352
180 FT-LB
[244 Nm]
20 206028 BEARING CARRIER 2
21 21896 MOUNT ADAPTOR 1
22 06330 O-RING 2
23 02504 HHCS 1/2-13UNCx1-1/2 4
24 206019 BEARING 2
25 22061 MOTOR 1
26 00834 O-RING 1
27 206029 INLET MANIFOLD 1
28 371056 WASHER 4
29 370155 HHCS 3/8-16UNCx2 4
371061
31
Note: The HSX6025S and HSX6125S
Both use the same parts shown on
the page, the differance between the
two models is the upper frame weld-
ment and the fasteners that come
with it (see page 18 for details).
ITEM
No.
30 370352 HHCS 5/8-11UNCx2 8
31 371061 WASHER 8
32 33688 SHOE WELDMENT HSX6 1
33 372003 GREASE FITTING 1
34 206024 BEARING COVER 1
35 371050 WASHER 36
36 206022 MASS WEIGHT HSX6 1
P/N DESCRIPTION QTY
67936 MOTOR SEAL KIT 1
HSX User Manual ◄ 19
PARTS LIST HSX11125S
SEE VALVE BLOCK
ILLUSTRATION ON
NEXT PAGE
72641
7
1
23629
6
27
43533
371501
370252
18
22
26
3
75 FT-LBS
[97.5 Nm]
32X
371050
371500
30167
SHOE
WELDMENT
ITEM
NO.
P/N DESCRIPTION QTY
1 23629 HHCS 3/4-10UNC X 2.750 12
2 29935 OUTLET MANIFOLD 2
3 30167 SHOCK MOUNT 4
4 35384 SHOE WELDMENT 1
5 211004 HYDRAULIC MOTOR 1
6 43533 WASHER 3/4" I.D. 24
7 72641 UPPER FRAME WELDMENT 1
8 72650 HOSE ASSY 1
9 72651 HOSE ASSY 1
10 72754 FLOW CONTROL 30GPM 1
11 211008 MASS WEIGHT ASSEMBLY 1
12 211009 LS BEARING CARRIER 2
13 211011 L.S. BEARING COVER 1
14 217010 BEARING 2
15 350713 O-RING 2
16 350758 O-RING 2
4
35384
ITEM
NO.
P/N DESCRIPTION QTY
17 370159 HHCS 3/8-16UNC X 2.500 8
18 370252 HHCS 1/2-13UNC X 2.000 32
19 370350 HHCS 5/8-11UNC X 1.750 2
20 370351 HHCS 5/8-11UNC X 1.750 6
21 370353 HHCS 5/8-11UNC X 2.250 8
22 371050 WASHER 1/2" I.D. 32
23 371056 WASHER 3/8" I.D. 8
24 371061 WASHER 5/8" I.D. 12
25 371071 LOCKWASHER 5/8" I.D. 4
26 371500 NYLOCK NUT 1/2-13UNC 32
27 371501 NYLOCK NUT 3/4-10UNC 12
28 372003 GREASE FITTING, 1/8 NPT 2
29 514010 HYD ADAPTER -20SAE 4
30 514015 HYD ADPT -12SAE 1
31 514016 HYD ADPT -12SAE 1
32 514017 HYD ADAPTER -CAP 2
67935 MOTOR SEAL KIT 1
20 ► HSX User Manual
PARTS LIST HSX11125S
[244 Nm]
514010
514010
514017
DETAIL A
SCALE 0.360
28
372003
12
14
16
17
23
2
30
15
5
24
19
211009
217010
350758
370159
55 FT-LBS
[74.5 Nm]
371056
29935
514015
350713
211004
371061
370350
29935
2
514016
31
21
370353
180 FT-LBS
371061
24
A
211008
11
12
211009
24
35384
4
20
370351371061
100 ft-lbs
[135.6 Nm]
350758
16
217010
14
211011
13
514015
30
514016
31
72650
370351
20
9
72651
29
514010
514010
8
371071
25
32
514017
32
29
72754
10
HSX User Manual ◄ 21
PARTS LIST HSX22125S
SEE VALVE BLOCK
ILLUSTRATION ON
NEXT PAGE
14
18
9
12
25
26
29
19
200 FT-LBS
[271 Nm]
ITEM PART NO. DESCRIPTION QTY
1 350609 SPLIT FLANGE HALF 1
2 22568 PILOT RING 1
3 22572 BEARING CARRIER 2
4 22606 MASS WEIGHT ASSEMBLY 1
5 22607 BEARING COVER 1
6 22608 BEARING 2
7 22805 MOTOR MODIFIED 1
8 22860 HHCS 7/16-14UNC X 2.750 4
9 23750 WASHER 1" I.D. 28
10 30269 O-RING 2
11 35653 SHOE WELDMENT 1
12 44956 NYLOCK NUT 1-8UNC 14
13 370360 HHCS 5/8-11UNC X 3.000 4
14 72630 UPPER FRAME WELDT 1
15 72636 ASSY HOSE 1
16 72637 ASSY HOSE 1
17 72826 FLOW CONTROL VALVE
1
42GPM
11
ITEM PART NO. DESCRIPTION QTY
18 72875 HHCS 1-8UNC X 4.00 14
19 217005 SHOCK MOUNT CD-2000 4
20 217012 INLET MANIFOLD 1
21 350759 O-RING 2
22 370405 HHCS 3/4-10UNC X 2.250 2
23 370406 HHCS 3/4-10UNC X 2.500 8
24 370407 HHCS 3/4-10UNC X 2.000 2
25 370409 HHCS 3/4-10UNC X 3.000 32
26 371052 WASHER 3/4" I.D. 76
27 371061 WASHER 5/8" I.D. 4
28 371063 WASHER 7/16" I.D. 4
29 371501 NYLOCK NUT 3/4-10UNC 32
30 372003 GREASE FITTING, 1/8 NPT 2
31 514009 HYD ADAPTER -16SAE-
16ORS-90
1
32 514010 HYD ADAPTER -20SAE-16ORS 1
33 514011 ADAPTER 20F5OLO-2 3
34 514018 ADAPTER CAP 2
67935 MOTOR SEAL KIT 1
22 ► HSX User Manual
HSX22125S PARTS LIST
Item Part Number Description Qty
1 22568 PILOT RING 1
2 22572 BEARING CARRIER 2
3 22606 MASS WEIGHT ASSEMBLY 1
4 22607 BEARING COVER 1
5 22608 BEARING 2
6 22805 MOTOR MODIFIED 1
7 22860 HHCS 7/16-14UNC X 2.750 4
8 30269 O-RING 5-1/2 X 5-11/16 X 3/32 -161 2
9 35653 SHOE WELDMENT 1
10 217012 INLET MANIFOLD 1
11 350759 O-RING 1-1/2 X 1-3/4 X 1/8 -222 1
12 370405 HHCS 3/4-10UNC X 2.250 2
13 370406 HHCS 3/4-10UNC X 2.500 8
14 370407 HHCS 3/4-10UNC X 2.000 2
15 371052 WASHER 3/4" I.D. 12
16 371063 WASHER 7/16" I.D. 4
17 372003 GREASE FITTING, 1/8 NPT 2
Item Part Number Description Qty
1 22568 PILOT RING 1
2 22572 BEARING CARRIER 2
3 22606 MASS WEIGHT ASSEMBLY 1
4 22607 BEARING COVER 1
5 22608 BEARING 2
6 22805 MOTOR MODIFIED 1
7 22860 HHCS 7/16-14UNC X 2.750 4
8 23750 WASHER 1" I.D. 28
9 30269 O-RING 5-1/2 X 5-11/16 X 3/32 -161 2
10 35653 SHOE WELDMENT 1
11 44956 NYLOCK NUT 1-8UNC 14
12 72630 UPPER FRAME WELDT 1
13 72636 ASSY HOSE 1
14 72637 ASSY HOSE 1
15 72826 FLOW CONTROL VALVE 42GPM 1
16 72875 HHCS 1-8UNC X 4.00 14
17 217005 SHOCK MOUNT CD-2000 4
18 217012 INLET MANIFOLD 1
19 350609 SPLIT FLANGE HALF CD 61 -20 1
20 350759 O-RING 1-1/2 X 1-3/4 X 1/8 -222 2
21 370360 HHCS 5/8-11UNC X 3.000 4
22 370405 HHCS 3/4-10UNC X 2.250 2
23 370406 HHCS 3/4-10UNC X 2.500 8
24 370407 HHCS 3/4-10UNC X 2.000 2
25 370409 HHCS 3/4-10UNC X 3.000 32
26 371052 WASHER 3/4" I.D. 76
27 371061 WASHER 5/8" I.D. 4
28 371063 WASHER 7/16" I.D. 4
29 371501 NYLOCK NUT 3/4-10UNC 32
30 372003 GREASE FITTING, 1/8 NPT 2
31 514009 HYD ADAPTER -16SAE-16ORS-90 1
32 514010 HYD ADAPTER -20SAE-16ORS 1
33 514011
DETAIL A
SCALE 0.350
22572
6
22608
2
22568
30269
10
26
371052
22
370405
260 FT-LBS
[352 Nm]
7
22805
21
350759
20
217012
28
371063
8
22860
55 FT-LBS
[74.5 Nm]
371052
22572
3
370407
200 FT-LBS
[271 Nm]
30269
22608
30
22607
26
24
10
6
5
372003
3
A
17
32
33
1
15
16
34
514018
72826
514010
514011
350609
72636
72637
23
370406
260 FT-LBS
[352 Nm]
371061
31
371052 22606 35653
26
27
4
13
370360
70 FT-LBS
[95 Nm]
514009
11
HSX User Manual ◄ 23
ATTACHMENT HOLE PATTERNS
ITEM
PART
NO
QTY. DESCRIPTION
1 HSX22125S 1 SHAKER FLAT TOP STANLEY
ITEM
PART
NO
QTY. DESCRIPTION
1 HSX6125S 1 SHAKER FLAT TOP STANLEY
4 x 7/8 DRILL THRU
4 x DRILL 1-5/16 THRU
Hole patterns shown below for pile-driving attachments.
HSX3, HXS6 & HSX11 WITH HOLE PATTERN
678
CENTERED ON SHOE WELDMENT
7.500
2
3
45
13.500
56
34
HSX22 WITH HOLE PATTERN CENTERED ON
SHOE WELDMENT
12.000
17.500
24 ► HSX User Manual
56
34
NOTES
HSX User Manual ◄ 25
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulic.com
IMPORTANT
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
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