Stanley Black & Decker HSX22, HSX11, HSX3, HSX6 user guide
© 2013 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
5/2013 Ver-1
Safety, OperatiOn and Maintenance
USer ManUaL
HSX SERIES
MOUNTED HYDRAULIC
COMPACTORS
HSX3
HSX22HSX11
HSX6
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
DECLARATION OF CONFORMIT Y
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: HSX3025S, HSX3125S, HSX6025S, HSX6125S, HSX11125S, HSX22125S
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Mass/Masse/Masse/Masa/Massa 168/998 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
EN ISO
Machinery Directive
Nr
Numéro
No
n.
12100-1:2009
12100-2:2009
2006/42/EC:2006
Hydraulic Powered Compaction Machine
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau -BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► HSX User Manual
Date/Datum/le/Fecha/Data 5-20-13
TABLE OF CONTENTS
IMPORTANT
DECLARATION OF CONFORMITY .........................................................................................................................2
WARRANTY INFORMATION ....................................................................................................................................3
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .........................................................................................................................................5
TOOL STICKERS .....................................................................................................................................................6
OPERATION .............................................................................................................................................................7
TROUBLESHOOTING ............................................................................................................................................10
FLOW TEST PROCEDURES .................................................................................................................................11
DEFINITION OF TERMS .........................................................................................................................................13
SPECIFICATIONS ...................................................................................................................................................14
MAINTENANCE INTERVALS .................................................................................................................................14
FLAT TOP MOUNTING DIMENSIONS ...................................................................................................................15
HSX3 PARTS LIST ............................................................................................................................................16-17
HSX6 PARTS LIST ............................................................................................................................................18-19
HSX11 PARTS LIST ...........................................................................................................................................20-21
HSX22 PARTS LIST ..........................................................................................................................................22-23
ATTACHMENT HOLE PATTERNS .........................................................................................................................24
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
WARNING
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
HSX User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Always observe safety symbols. They are included for your safety and for the protection of the tool.
This signal word indicates a potentially hazardous situation which, if not avoid-
ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam-
age to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► HSX User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Re-
view them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
This tool will provide safe and dependable service if
operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury
or equipment damage.
Check the rule and regulations at your location. The
rules might include an employer’s work safety program.
Regulations may identify hazards such as working
around utility supply lines or hazardous slopes.
• Always operate the compactor with backhoe outriggers
rmly on the surface. The compactor weighs more than
the bucket. Position the compactor with caution.
• Travel with the compactor in full tuck (transport) position
only.
• Never operate with any person near the compactor or
between the compactor and operator.
• Operate the compactor in properly shored trenches and
excavations. Do not allow personnel to work in the excavation near compactor operation.
• Make sure all controls (levers and pedals) are in the
NEUTRAL position before starting the carrier.
• Wear safety eye protection, hard hat, and safety foot pro-
tection while operating the compactor.
BE THOROUGHLY TRAINED BEFORE OPERAT-
ING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can con-
trol the machine fully under the conditions of the work
area.
• When learning to operate a machine, do so at a slow
pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or
work areas for the machine. For example, excessive
slopes and poor or dangerous terrain conditions must
be avoided.
OBEY SAFETY RULES
• Replace all faulty or leaking hydraulic hoses or ttings before further operation.
• Operate the carrier or compactor from the operator's
seat ONLY. Make sure the seat belt is securely fastened
before activating any controls.
• Make certain that no other personnel are within the arc
prescribed by the movement of the stabilizers, front buck-
et or backhoe boom.
• Keep hands and feet on the controls at all times when
the machine is running.
• Before leaving the operator's seat, always lower the
loader arms and the backhoe boom.
• NEVER leave the machine with the engine running. AL-
WAYS ENGAGE THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs or
adjustments to either the carrier or compactor.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must only be performed
by authorized and properly trained personnel.
HSX User Manual ◄ 5
TOOL STICKERS & TAGS
Item Part Number Description Qty
1 47352 DECAL, LIFT POINT 2
2 66373 DECAL, "MADE IN TAIWAN" 1
3 70752 DECAL, "STANLEY" 11 INCH 2
4 73094 DECAL, HSX11 2
5 73119 DECAL, COMPOSITE WARNING 1
6 73153 DECAL, CE SPEC HSX11 1
ITEM NO. DESCRIPTION HSX3 HSX6 HSX11 HSX22
1 LIFT POINT DECAL 47352 47352 47352 47352
2 MADE IN TAIWAN DECAL 67373 67373 67373 66373
3 STANLEY DECAL 70476 70752 70752 73118
4 HSX MODEL DECAL 73092 73093 73094 73095
5 COMPOSITE WARNING DECAL 73119 73119 73119 73119
6 CE HSX DECAL 73150 73152 73153 73154
1
3
4
STAMP MODEL No.
AND SERIAL No.
AFTER INSTALLATION
5
2
6
1
3
Lift Point Decal Location on Models
HSX3025S & HSX6025S
1
4
6 ► HSX User Manual
OPERATION
PREOPERATION PROCEDURES
DAILY MAINTENANCE CHECKS
Check for loose or missing fasteners. Tighten or replace
as needed. See Torque Specications in the ASSEMBLY
section of this manual.
Check to be certain that the ow control valve on the car-
rier is set to the proper ow for the compactor. See the
SPECIFICATIONS section of this manual.
Check shock mounts for cracks or tears. Rotate shock
mounts 180° when fatigue tears begin to show at top outer
crease of the shock mount. This will prolong the life of the
shock mount.
Check for abrasion and hydraulic leaks at ttings and hos-
es. Replace defective hoses and ttings. Adjust hoses
and tighten ttings so the hoses do not deect into contact
with structure during use.
WARNING
DO NOT USE BARE HANDS TO CHECK OR SEARCH
FOR HYDRAULIC LEAKS AROUND HOSES AND FIT-
TINGS. PINHOLE LEAKS CAN PENETRATE THE SKIN.
TO INSPECT FOR LEAKS, DEPRESSURIZE THE SYSTEM, CLEAN AROUND SUSPECTED AREA, REPRES-
SURIZE THE SYSTEM, AND VISUALLY CHECK FOR
LEAKS.
ant used (Teon ® tape, etc.) does not enter the hydraulic
system. Foreign matter introduced into the system may
damage hydraulic valves, motors and pumps.
Follow instructions to install the Stanley priority valve in
the carrier hydraulic system. the warranty is in effect only
if the valve and compactor are installed as outlined in the
valve kit installation instructions. Major modications or
equipment substitution will cause the warranty to be void
unless prior engineering approval has been granted by
Stanley Hydraulic Tools.
The Stanley priority valve is a metering (to the hydraulic
tool) pressure compensating valve that controls the ow
to the attachment and gives the primary system (i.e. back-
hoe functions) full operating pressure. Diverter valves or
simple ow control valves will not perform all of these re-
quired functions.
Note:
On carriers where priority valves are not used, check
with your local Stanley distributor for an adapter kit to
equip your carrier for a specic model of compactor.
LOW-TEMPERATURE WARM-UP PROCE-
DURE
When the weather gets cold, the shock mounts on com-
pactors can become stiff. In severe weather, where the
ambient temperature is below freezing for extended peri-
ods, shock mounts can even become brittle. Therefore, it
is necessary to warm the shock mounts prior to using the
compactor. To warm the shock mounts follow these steps:
Lubricate bearings with two pumps of grease every 40
hours of operation. A greasing location is provided in both
bearing carriers.
Inspect pins and bushings for correct t and lubrication.
Check level of hydraulic reservoir on carrier.
Make certain that quick couplers are fully engaged and
leak free.
PRE-INSTALLATION INSTRUCTIONS
Test the carrier hydraulic system to verify that the system
is operating at the manufacturer's specied capacity and
pressure ratings.
Be sure the uid and lter in the hydraulic system are
clean.
When tightening pipe threads, be careful that any seal-
1. After starting the carrier, warm up the system until hy-
draulic lines are warm to the touch.
2. With the carrier at idle, place the compactor at on the
ground, and using a slight down pressure to keep the com-
pactor in place, turn the compactor on. DO NOT place a
load on the compactor during this procedure.
3. When the ambient temperature is below freezing, the
compactor should be operated on the ground with a slight
down pressure (no load) for at least one minute before
putting it to work.
HSX User Manual ◄ 7
OPERATION
IMPORTANT
DO NOT suspend the compactor in the air
during the warm-up procedure.
footing and at the previously compacted area. When the
maximum attainable density for that particular soil condi-
tion is reached, a slight increase in vibration will be felt
by the operator. This increase in vibration is in no way
harmful to the tractor, and indicates that the soil will not
compress any further. In fact, additional time in that location may actually loosen the soil previously compacted.
The compactor must be placed at on the
ground with a very slight down pressure to
keep it in place. When ambient temperatures
are below freezing, suspending the compac-
tor in the air without rst warming it up may
cause the shock mounts to crack.
Failure to follow these procedures will void
compactor shock mount warranty.
GENERAL INSTRUCTIONS
The compactor is a device that uses available force to
the best advantage. The DYNAMIC FORCE of the mass
weight assembly, turning at a high rpm, produces a vibra-
tory force, and with controlled placement, an impact force.
The DOWN PRESSURE of the carrier on the compactor
gives a high static pressure which assists in the compac-
tion or driving. The vibration frequency is controlled by the
hydraulic ow input to the compactor and is optimized for
use in granular soils. The rate and density of compaction
depends on such factors as moisture content of the soil,
condition of the compactor and carrier, and the skill of the
operator.
Work as much area as possible from one position and
overlap each compacted section slightly. The vibration
frequency has been chosen to give maximum efciency in
granular soils using lifts of 2 to 4 feet. The closer the width
of the trench is to the width of the compactor, the higher
the delivered compactive effort.
It is necessary to turn the compactor OFF when being
transported or sitting idle. Should the running compactor
be placed on a hard surface without down pressure, the
unit and the carrier will vibrate excessively. Down pres-
sure transmits the vibration to the soil; neutral pressure
will rattle the whole carrier assembly.
Slope technique
This method of compaction is of primary interest to a
pipeline contractor seeking high production and efcient
equipment utilization. The ll material is placed at one
end of the trench and allowed to seek its own angle of
repose. Compaction is begun on this angle above, but
still near, the top of the pipe. All ll material is backlled
to this angle and the compactor is worked up and down
the slope. Backlling, compaction, and resurfacing can be
done very shortly after the pipe is in place.
Soil testing
NOTICE
Efcient compactor performance is directly related to the
ow rate specied. A higher ow rate does not improve
performance. It results in uid overheating, and contributes to early bearing failure. A lower ow rate causes re-
duced compaction performance.
Gereral Compaction
The following instructions are very important to the proper
performance of the compactor and the attainment of the
specied compaction density.
With a standard baseplate, the compactor is held with full
down pressure for no more than 5-10 seconds. The ap-
plication pattern should always begin next to a bank or
8 ► HSX User Manual
Compaction density specications are based on soil
samples of a set moisture content and soil composition.
Changing weather conditions, for example, can alter the
moisture content of the ll being used, and may make
meeting the specications impossible. It is imperative that
frequent and reliable tests be conducted during applica-
tion of the compactor to determine the maximum lift that
can be used and still provide the required density. It is
important that lifts in excess of the established test results
NOT be used if the required density is to be achieved and
maintained.
Driving
Many driving jobs can be done with the compactor. Timber
sheeting, steel and aluminum sheeting, H and I-beams,
soldier piles and guard rail posts. The compactor will drive
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