Page 1
HD01
Hydraulic
Hammer Drill
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
72659 9/2014 Ver. 5
Page 2
Weisbeck, Andy
Position/Position/Fonction/Cargo/Posizione Engineering Manager
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
________________ ______________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nom e
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: HD0153101, HD0153101D
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
ISO
ISO
Machinery Directive
EN ISO
5. Special Provisions: None Measurements: Sound Power Level 100.3 dBA
Spezielle Bestimmungen: Sound Pressure Level at Operator 92.3 dBA
Dispositions particulières:
Provisiones especiales: Combined Vibration Average 3 Axis -15.8 m/s²
Disposizioni speciali:
No.
Nr
Numéro
No
n.
3744:2009
792-5:2000 +A1:2008
28927-10:2011
2006/42/EC:2006
12100:2010
Hammer Drill, Hydraulic
Stanley
All
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
2 ► HD01 User Manual
Date/Datum/le/Fecha/Data 3-19-2013
Page 3
WARNING
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................7
HOSE RECOMMENDATIONS ..................................................................................................................................8
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................10
FIGURE 2. OPERATOR CONTROLS .................................................................................................................. 10
FIGURE 3. HAMMER DRILL ACCESSORIES ..................................................................................................... 12
LOCKOUT KIT, OPEN CENTER (OC), CLOSED CENTER (CC) ........................................................................... 14
TROUBLESHOOTING ............................................................................................................................................15
SPECIFICATIONS ................................................................................................................................................... 17
ACCESSORIES.......................................................................................................................................................17
SERVICE PARTS .................................................................................................................................................... 17
TOOL PROTECTION & CARE ................................................................................................................................17
HD01 PARTS ILLUSTRATION ................................................................................................................................18
HD01 PARTS LIST ..................................................................................................................................................19
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
HD01 User Manual ◄ 3
Page 4
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► HD01 User Manual
Page 5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The model HD01 Hydraulic Hammer Drill will provide
safe and dependable service if operated in accordance
with the instructions given in this manual. Read and understand this manual and any stickers and tags attached
to the tool and hose before operation. Failure to do so
could result in personal injury or equipment damage.
• The operator must start in a work area without by-
standers. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained
or under the supervision of an instructor. Establish
a training program for all operators to ensure safe
operation.
• Always wear personal protective equipment. Always
wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
• Remove any adjusting key or wrench before turning
the tool on. A wrench or key left attached to a rotating part of the tool may result in personal injury.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Do not change accessories, make adjustments, in-
spect, clean or replace any part(s) if the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers be-
fore energizing the hydraulic power source. Be sure
all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled hammer drill.
• Never wear loose clothing that can get entangled in
the working parts of the tool.
• Keep all parts of your body away from the drill and
maintain proper footing and balance at all times.
• When working near electrical conductors, always
assume that all conductors are energized and that
insulation, clothing and hoses can conduct electricity. Stay a safe distance away from electrical conductors.
• Do not operate tool in explosive atmospheres, such
as in the presence of ammable liquids, gases or
dust. Power tools create sparks which may ignite
the dust or fumes.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Keep a rm grip on the tool at all times. Do not attempt to operate this tool without holding it with both
hands. It is recommended that the side handle be
used at all times. Operating this tool with one hand
will result in loss of control. Tighten the side handle
securely before use.
• Never lay the tool down until the bit has come to a
complete stop. Moving bits could cause injury.
• Wear gloves when operating tool or changing bits.
Accessible metal parts on the tool and bits may get
extremely hot during operation.
• If the hydraulic power supply has been interrupted,
place the hammer drill in the OFF position before
restarting the hydraulic power supply.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
•
HD01 User Manual ◄ 5
Page 6
17160
ELECTROCUTION
HAZARD
Failure to use hydraulic hose labeled and
certified as non-conductive when using
hydraulic tools on or near electric lines
may result in death or serious injury.
For proper and safe operation read
owners manual and make sure that you
have been properly trained in correct
procedures required for work on or
around electric lines.
Electrical Danger Decal
72958
HD01 Name Tag/GPM Decal
TOOL STICKERS & TAGS
11354
OC/CC Decal
34685
Sound Power Level Decal
D
30 LPM @ 138 BAR
EHTMA CATEGORY
28788
Manual Decal
C
C
C
17162
OC/CC Decal
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.
11207
Circuit D Decal
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
11206
Circuit C Decal
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► HD01 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
Page 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
HD01 User Manual ◄ 7
Page 8
Min. Working Pressure
USE
(Press/Return)
HOSE RECOMMENDATIONS
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
8 ► HD01 User Manual
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
Page 9
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
HD01 User Manual ◄ 9
Page 10
IMPORTANT
OPERATION
PRE-OPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated owmeter and pressure gauge,
check that the hydraulic power source develops a
ow of 4–9 gpm/15–34 lpm at 950–2000 psi/65–140
bar.
2. Make certain that the hydraulic power source is
equipped with a relief valve set to open at 2100–
2250 psi/145–155 bar.
3. Check that the hydraulic circuit matches the tool for
open-center (OC) or closed-center (CC) operation.
CHECK THE TOOL
1. Make certain all tool accessories are correctly installed. Failure to install tool accessories properly
can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean and dry with all ttings and
fasteners tight.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections.
2. Connect the hoses from the hydraulic power source
to the tool ttings or quick disconnects. Connect the
return hose rst and disconnect it last to eliminate
or reduce trapped pressure for easier quick-connect
tting attachment.
NOTE:
If uncoupled hoses are left in the sun, pres sure in-
crease within the hoses can make them difcult to
connect. Whenever possible, connect the free ends
of hoses together.
3. Observe the ow indicators stamped on the hose
couplers to ensure that the ow is in the proper di-
rection. The female coupler on the tool’s IN port is
the inlet coupler. See illustration in back of this man-
ual for tool port identication.
4. Squeeze the drill trigger momentarily. If the drill does
not operate, the hoses might be reversed. Verify
correct connection of the hoses before continuing.
DETERMINE TOOL MODEL
Open-center or Closed-center Models
Closed-center models have a closed-center decal on
the bottom of the handle.
If you are in doubt about the type, test the tool by connecting it to an open-center circuit with the trigger released. If pressure rises more in the circuit with the trig-
ger released than when the trigger is pulled, the tool is
closed-center.
Open-center/Closed-center Selectable Models
The open-center/closed-center selectable model has a
decal on the trigger strut to remind you of the knob positions to select.
Failure to set this spool correctly can cause a
mismatch with the hydraulic circuit. This can result
in rapid tool heating, seal failure, and poor tool
performance.
NOTE:
All models have a knurled knob on the spool. This
knob cannot be rotated on single-circuit type tools.
CONTROLS
FORWARD/REVERSE
Forward/Reverse rotation is selected by the lever on the
left-hand side of the tool, as shown in Figure 2.
Figure 2. Operator Controls
A
B
Function Select - Hammer
Only, Drill Only or Combine
Hammer and Drill. Press mode
selector button (B) and turn the
mode selector (A).
C
FWD
REV
Forward and Reverse
Select
C
Open-Center/
Closed-Center
Select
C
10 ► HD01 User Manual
Page 11
IMPORTANT
OPERATION
MODE SELECTOR (FIG 2)
Drill only mode: To use drill-only mode, press
mode selector button (B) g-2 and turn the mode selector (A) so the yellow arrow points to the corresponding
symbol. Use drill-only mode for screwdriving and for
drilling into metal, wood and plastics.
Hammer only mode: For light chiseling and
demolition applications. Press mode selector button (B)
g-2 and turn the mode selector (A) so the yellow arrow
points to the corresponding symbol. In this mode the
tool can also be used as a lever to free a jammed drill
bit.
Hammer/Drill mode: To use hammer/drill
mode, press mode selector button (B) g-2 and turn
the mode selector (A) so the yellow arrow points to the
corresponding symbol. Use this mode for concrete and
masonry drilling.
are horizontal (cross-wise), the setting is for closed-center circuits. If the set screws are on a vertical line, the
setting is for open-center circuits. The knob can be twisted to change and should be checked to avoid a wrong
setting. A decal on the trigger strut helps remind you of
the knob positions to select.
NOTE:
Single circuit type tools now have a knob on the
spool but it cannot be rotated.
DEPTH GAUGE
Drilling depth can be set using the depth gauge mounted on the side handle (see Figure 3). To set the gauge,
push down on the release button (G) on the side handle, slide the depth gauge (C) to the desired position,
and release the button making sure it snaps into place.
Be sure the side handle (D) is tight before operating the
tool.
The spacing between lines on the depth gauge are in
inches and milimeters. The depth gauge can be removed when not in use.
Note: When rotating the mode selector, release the
safety lock and check that the mode selector switch is
locked in place.
Do not select the operating
mode when the tool is running.
The tool must come to a complete stop before
activating the mode selector button or damage to
the tool may result. Do not operate the tool unless
the hammer/drill knob Is set to one of the positions
described above.
E
C
F
G
D
Figure 3
OPEN-CENTER CLOSED-CENTER OC/CC
The OC/CC selectable model has a knurled knob on the
spool end holding the trigger strut and has two opposing
set screws showing the circuit setting. If the set screws
HD01 User Manual ◄ 11
Page 12
IMPORTANT
OPERATION
SIDE HANDLE
The side handle assembly, including the depth gauge,
ts over the front housing of the hammer drill to assist
the operator in maneuvering the tool.
To adjust the side handle to a comfortable position, twist
the hand grip in a counterclockwise direction and reposition the handle assembly. Once in position, tighten the
handle assembly by twisting the hand grip in a clockwise
direction.
Do not clamp the side handle to the front nose collar.
Clamp the handle only to the housing, against the body
shoulder. The side handle should be securely attached
to the hammer drill during op eration.
BIT INSTALLATION
Bits with SDS Plus shanks are mounted directly into
the tool holder of the hammer drill. It is a good practice
to slightly grease or oil the bit shanks before inserting
them.
To install SDS Plus shanked bits or the bull-point chisel bit, insert the bit shank into the tool holder/locking
sleeve. Then push the bit down and turn it slightly until it
ts into the slots. Pull on the bit to check if it is properly
locked. To remove the bit, push down on the tool holder/
locking sleeve (F) (See gure 3) and pull out the bit.
bits and screwdriver bits in non-percussion drill mode,
install the Drill Chuck/Screwdriver Bit Adapter as described above. Then install the appropriate bit into the
Geared Chuck and tighten with the chuck key. Figure 3
illustrates the adapter, Geared Chuck, and various standard bits.
DRILL OPERATION
Operate the HD01 Hammer Drill as follows:
1. Observe all safety precautions.
2. Install the appropriate adapters and/or bits into the
hammer drill. Refer to the BIT INSTALLATION for
details.
3. Set the hammer drill controls, side handle, and depth
gauge. Refer to the CONTROLS section for details.
When operating the hammer drill in hammer mode,
always use drill bits and accessories designed for
impact type applications. DO NOT USE STANDARD
DRILL BITS OR ACCESSORIES. THESE CAN
CRACK OR FRACTURE DURING OPERATION.
Figure 4. Hammer Drill Accessories
To install twin-groove shank, ratio thread shank, taper
shank, or through-hole shank bits, install the Drill Holder
Adapter as described above. Then simply screw the appropriate bit holder onto the drill holder adapter. Figure 4
illustrates these adapters and bit holders.
To install the Geared Chuck for use with standard drill
4.
Move the hydraulic circuit control valve to the ON
position.
5. Squeeze the trigger to activate the drill.
6. Release the trigger to stop the drill.
MODES OF OPERATION
The hammer drill can operate in either drill only mode
(without percussion), hammer drill mode (drill with percussion) or hammer only mode (with percussion).
In drill only mode, the hammer drill can be used for periodic light duty drilling. For extended use or heavy duty
drilling use the Stanley DLO7 Hydraulic Drill.
The following sections provide operational guide lines for
drilling, hammer drilling or chiselling.
DRILLING (NON-PERCUSSION)
Use the Drill Chuck/Screwdriver Bit Adapter and the
Geared Chuck for periodic, light-duty drilling applications.
With the Geared Chuck mounted on the tool, loosen the
chuck rst with the chuck key, and then turn the chuck
sleeve counterclockwise (looking at the chuck end of the
tool) by hand. Loosen until the bit shank ts into the hole
for the shank. Insert the appropriate bit shank into the
chuck and tighten the chuck sleeve clockwise by hand.
12 ► HD01 User Manual
Page 13
IMPORTANT
NOTICE
OPERATION
Tighten further by applying the chuck key successively to all
three guide holes of the chuck.
The chuck key must not be attached to the tool with a chain,
cord, or similar means.
When drilling into small work pieces, secure the piece (by
clamping in a vise or otherwise securing it to the work surface) so that the piece is not turned by the drill bit during
drilling.
When drilling into a structure that might contain
electrical wiring, be sure to know the location of the
wiring and avoid drilling into it. The housing can
carry electrical current from live electrical wires into
which the drill is accidently drilled resulting in injury
or death.
HAMMER DRILLING (PERCUSSION)
Press the hammer drill bit against the work surface before
squeezing the trigger. Do not operate the drill before contacting the work surface.
When hammer drilling, do not exert heavy pressure on the
tool. Applying heavy pressure does not increase the drilling
speed. You need only press lightly. When the drill is withdrawn from the work surface, the percussion action of the
hammer drill stops.
CHISELLING
Use the Bull-point Chisel Bit for light-duty chiselling work.
Press the hammer drill chisel bit against the work surface
before squeezing the trigger. As with hammer drilling, do not
exert heavy pressure on the tool. Press lightly.
Bull-point chisels that become blunt can be sharp ened on a
grinding machine.
LUBRICATION
Your tool was properly lubricated before leaving the factory.
In two to six months, depending on use, take or send your
tool to an authorized service center for a complete cleaning,
inspection and lubrication. Tools used constantly on production jobs will need relubrication more often. Also tools “out of
service” for long periods should be relubricated before being
put back to work.
COLD WEATHER OPERATION
If the drill is to be used during cold weather, preheat the
hydraulic uid at low engine speed. When using the normally recommended uids, uid tempera ture should be at
or above 50 °F/10 °C (400 SSU/ 82 centistokes) before use.
Damage to the hydraulic system or drill can result from use
with uid that is too viscous or too thick.
TOOL PROTECTION & CARE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before connection
• The hydraulic circuit control valve must be in the OFF
position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers
and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick
disconnect) is connected to the IN port. The circuit RETURN hose (with female quick disconnect) is connected
to the opposite port. Do not reverse circuit ow. This can
cause damage to internal seals.
• Always replace hoses, couplings and other parts with
replacement parts recommended by Stanley Hydraulic
Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow. Refer to the Specications
page in this manual for correct ow rate and model num-
ber. Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning
stickers and tags legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are
installed in the pressure side of the system.
• Do not use the tool for applications for which it was not
intended.
HD01 User Manual ◄ 13
Page 14
LOCKOUT KIT OC/CC
DUAL SPOOL FEATURES FOR THE HD01 HAMMER DRILL
KIT P/N-73018
IMPORTANT
This tool is furnished with an on-off valve spool commonly referred to as a “dual spool” which permits
adjustment so the tool may be operated on either an open-center hydraulic system or a closed-center
hydraulic system. The dual spool is normally set to the open-center (OC) position at time of manufacture. The dual spool can also be disabled so that the tool may be set to open-center only operation or
closed-center only operation. For more details, please refer to the following instructions.
SETTING THE TOOL FOR EITHER OPEN-CENTER OR CLOSED-CENTER
HYDRAULIC SYSTEM OPERATION
To change the tool to closed-center (CC) system operation, locate the knurled knob on the spool end. Note that
the knob contains two set screws which are located directly opposite one another. Turn the knurled knob so that
the set screws are on a horizontal or cross-wise line. To change the tool to open-center (OC) system operation,
turn the knurled knob so that the set screws are on a vertical or up and down line. For more detailed information
on making these adjustments, refer to the User Manual.
TO DISABLE DUAL SPOOL OPERATION AND CONVERT TO OPEN-CENTER
OR CLOSED-CENTER ONLY OPERATION
The on-off valve spool commonly referred to as a “dual spool” can be set to open-center or closed-center opera-
tion and then locked in position. The lock disables the normal method for adjusting the dual spool so that the tool
cannot be changed from one hydraulic system setting to another (OC to CC or CC to OC) without rst removing
the lock. The parts included in this kit are required to disable the dual spool operation and install the lock. If you
do not wish to disable the dual spool operation, you may discard this kit. To install the kit, refer to the instructions
below.
FOR OPEN-CENTER (OC) SYSTEM OPERATION ONLY:
1. Turn the knurled knob so that the two set screws are on a vertical or up and down line.
2. At the end of the valve spool opposite from the knob is an o-ring which retains two steel balls. Remove the o-
ring and the two (2) steel balls.
3. Obtain the set screw from the kit and install it (use a small amount of Loctite) in the threaded hole located in the
o-ring groove (the groove for the o-ring which you just removed). Tighten the set screw until snug and then back
off 1/2 turn. Check to make sure the valve spool moves freely.
4. Replace the two steel balls and the o-ring.
FOR CLOSED-CENTER (CC) SYSTEM OPERATION ONLY:
1. Turn the knurled knob so that the two set screws are on a horizontal or cross wise line.
2. At the end of the valve spool opposite from the knob is an O-ring which retains two steel balls. Remove the O-
ring and the two (2) steel balls.
3. Obtain the set screw from the kit and install it (use a small amount of Loctite) in the threaded hole located in the
O-ring groove (the groove for the O-ring which you just removed). Tighten the set screw until snug and then back
off 1/2 turn. Check to make sure the valve spool moves freely.
4. Replace the two steel balls and the O-ring.
14 ► HD01 User Manual
Page 15
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the hammer drill, always check that the hydraulic power source is supplying the cor-
rect hydraulic ow and a pressure to the tool as listed in the table. Use a owmeter known to be accurate. Check the ow
with the hydraulic uid temperature at least 80 °F/27 °C.
PROBLEM CAUSE SOLUTION
Drill will not start Power not being supplied. Check to make certain that both hoses are
connected.
Turn hydraulic circuit control valve ON.
Defective quick-disconnect. Check each disconnect separately. Replace as
necessary.
Jammed motor and/or parts. Separate modules and inspect. See Service
manual. Do not force parts together.
Flow reversed through hoses. Correct the power source control valve position.
Prevent reverse ow by using only one port
from the valve for pressure, the return tool
hose to the cooler and the lter line. Correct
the quick-disconnect male/female routing per
instructions and arrows on the ttings.
Low hammer impact or
drilling torque.
Incorrect hydraulic ow. Check that the hydraulic power source is
producing 4–9 gpm/15–34 lpm at 750–2000
psi/53–140 bar.
Defective quick-disconnect. Check each disconnect separately.
Worn impact mechanism. Separate modules and repair or replace impact
mechanism. See Service section.
Incorrect grease. DeWALT (forward module) mechanism is
full of uid or contaminants or is improperly
greased. “Clean out, re-lubricate, and/or repair
per DeWALT instructions. See instructions for
separating the rear module to supply DeWALT
portion to the dealer for service”.
Reversing spool incorrectly installed. Reversing spool upside down. Do not separate
modules. See Service section.
Hydraulic circuit relief set too low,
hoses too restrictive or the hydraulic
uid is too thick.
Fluid restriction in hose or valve.
Excess back pressure.
Priority ow control valve or reverse
check valve is malfunctioning.
Flow reversed through hoses. Correct the power source control valve position.
Set relief valve at 2100 psi/145 bar. See
Service section.
Locate and remove restriction.
Use correct uid.
Fluid not warmed-up. Preheat system.
Hoses too long for hose ID. Use shorter hose.
Do not separate modules. See Service manual.
Prevent reverse ow by using only one port
from the valve for pressure, the return tool
hose to the cooler and the lter line. Correct
the quick-disconnect male/female routing per
instructions and the arrows on the ttings.
HD01 User Manual ◄ 15
Page 16
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Drill operates in only one
direction. Forward or
reverse.
Drill runs too fast. Impact
mechanism or screws
broken.
Trigger operation erratic.
Control difcult.
Fluid leaks at housing seam. Motor screws loose. Separate modules. Tighten to recommended
Fluid leaks at reversing
spool.
Fluid leak at air gap between
module.
Fluid gets hot. Power unit
working hard.
Reverse spool incorrectly installed. Do not separate modules. Reassemble. See
Service section.
Reverse spool faulty. Do not separate modules. Replace reverse
spool. See Service section.
Tool hose ow is reversed. Tool must not be reversed by reversing hose
ow. The tool is only designed for ow as
indicated by the designations cast on the
housing.
Incorrect hydraulic ow. Check the hydraulic power source is not
producing over 9 gpm/34 lpm at 750–2000
psi/53–140 bar.
Hydraulic ow reversed. Correct the tool hoses. IN and OUT per
instructions and if the power supply valve is
reversible, reconnect the tool return hose to the
oil cooler or to the lter directly.
Priority valve faulty. Do not separate modules. Remove, inspect and
replace priority valve if necessary. See Service
section.
Trigger mechanism and strut area
blocked by debris.
Motor cap seal worn or missing. Separate modules. Replace as required.
Motor cap/main housing damaged. Separate modules. Replace as required.
Damaged o-rings. Do not separate modules. Replace them as
Wrong hydraulic uid. Circuit too hot. See Operation section for correct uid/circuit
Hydraulic pressure and return hoses
reversed.
Oil leak at motor shaft seal. Repair or replace. See Service section.
Open center tool on a closed center
circuit or vice versa.
Circuit relief set too low. Adjust relief valve to 2100–2250 psi/135–155
Too much uid going through tool. Adjust ow for 9 gpm/34 lpm maximum.
Circuit is generating high heat with ow
controls.
Circuit has contaminants that have
caused wear and high heat generation.
Do not separate modules. Clean trigger area.
See Service section.
torque.
required.
specications.
Correct hose connections.
Use tools to match circuit.
bar.
Use pump size and rpm for producing needed
ow only. Eliminate circuit heating causes.
Replace worn pump and valves. Install a large
clean lter and keep the uid clean.
16 ► HD01 User Manual
Page 17
SPECIFICATIONS
Rotation Speed at 6 gpm ................................................................................................................................800 rpm
Blows per Minute at 6 gpm ........................................................................................................................4200 blows
Weight without Couplers .........................................................................................................................9.1 lbs/4.1 kg
Weight w/Hose Whips &Couplers .........................................................................................................10.2 lbs/4.6 kg
Length................................................................................................................................................... 14.1 in./36 cm
Height ..................................................................................................................................................... 5.6 in./14 cm
Pressure ...............................................................................................................................750-2000 psi/50-140 bar
Flow Range ...................................................................................................................................3-9 gpm/11-34 lpm
Optimum Flow .................................................................................................................................... 6 gpm/22.8 lpm
Porting ...................................................................................................................................................-8 SAE O-ring
Connect Size and Type .........................................................................................................................-8 SAE O-ring
Collar Diameter.................................................................................................................................... 54 mm / 2.1 in.
Motor ...............................................................................................................................................................Integral
Tool Holder/Bit Type .....................................................................................................................................SDS Plus
SOUND POWER AND VIBRATION DECLARATION
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 100.3 dBA
Uncertainty, Kwa, in decibels 3 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels 92.3 dBA
Uncertainty, Kpa, in decibels 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard ISO
3744
NOTE:
The sum of a measured noise emission value and its associated uncertainty represents an
upper boundary of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096
Measured vibration emission value: a 15.8 m/sec²
Uncertainty: K 0.99 m/sec²
Values determined according to ISO 28927-10:2011
ACCESSORIES
DESCRIPTION PART NUMBER
1/2-inch Friction Chuck with Adaptor .................................................................................................................72992
SERVICE PARTS
DESCRIPTION PART NUMBER
Seal Kit ..............................................................................................................................................................72864
Service Kit (Includes items 6, and 59 thru 62 see illustration) ........................................................................... 72661
HD01 User Manual ◄ 17
Page 18
HD01 PARTS ILLUSTRATION
58
62
59
6
21
42
56
22
19
27
6
4
29
66
63
64
16
24
23
5
51
28
65
61
16
53
60
39
48
30
16
25
31
36
57
33
34
40
37
10
45
35
43
38
19
18
32
20
52
1
26
18 ► HD01 User Manual
2 3
64
12
9
65
17
13
11
46
50
14
41
47
15
8
Page 19
HD01 PARTS LIST
ITEM P/N QTY DESCRIPTION
1 00106 1 * O-RING 3/8 X 1/2 X 1/16 -012
2 00112 1 * QUAD RING 1/4 X 3/8 X 1/16 -010
3 00179 1 MOTOR SEAL WASHER
4 00289 2 DOWEL PIN 3/16 X 3/4 LG.
5 00621 1 * O-RING 1-1/4 X 1-3/8 X 1/16 -026
6 00779 7 HSHCS 8-32 X 1.000
7 00783 7 PIPE PLUG (NOT PICTURED) PART OF
ITEM 57
8 00936 2 ADAPTER -8 (1/2) SAE X 3/8 NPT
9 02324 1 CAP & PLUG 1/2"
10 02837 2 SETSCREW 10-24 X 1/4
11 03288 1 CAP & PLUG 3/8"
12 03972 1 COUPLER,3/8FEM. 3/8NPT FL.FACE SET
03971
13 03973 1 COUPLER,3/8MALE 3/8NPT FL.FACE
SET 03971
14 04539 1 WASHER 1/4" I.D.
15 04939 1 LEVER
16 05205 3 BUSHING, GARLOCK 04DU04
17 07223 1 * BACK-UP RING -012
18 07224 1 * BACK-UP RING -014
19 07626 3 * O-RING 1/2 X 5/8 X 1/16 -014
20 11206 1 CIRCUIT TYPE "C" STICKER
21 11207 1 CIRCUIT TYPE "D" STICKER
22 11354 1 OC/CC STICKER
23 15890 1 IDLER SHAFT
24 15894 1 IDLER GEAR
25 15895 1 DRIVE GEAR
26 15896 1 KEY
27 15904 1 REVERSING SPOOL
28 15909 7 HSHCS 8-32 X 3/4
29 15956 1 CHECK PLUG
30 15966 1 STEEL BALL 9/32
31 17924 1 * O-RING .644 X .818 X .087 -908
32 16555 1 * O-RING 3/4 X 7/8 X 1/16 -018
33 16598 1 TRIGGER
34 16647 1 COMPRESSION COIL SPRING
35 16648 1 ROLL PIN 5/32 O.D. X .625 LG.
36 17160 1 DANGER STICKER
37 72958 1 NAME TAG /CAUTION HD01
38 17162 1 OC/CC STICKER
39 17179 1 STANLEY STICKER
40 17668 1 ROLL PIN 3/16 O.D. X 1.250 LG.
ITEM P/N QTY DESCRIPTION
41 17811 1 SPOOL OC/CC
42 ----- 1 ON/OFF VALVE SLEEVE (PART OF ITEM
57)
43 17815 1 TRIGGER STRUT
44 ----- -- ON ITEM
45 17817 1 KNOB OC/CC
46 17821 1 1/4-20 X 1/2 BUTTON HEAD H.S.
47 17897 1 SETSCREW 1/4-20 X .625
48 17904 1 RETAINING RING EXTERNAL
49 18277 7 HELICOIL 8-32 UNC (NOT PICTURED)
PART OF ITEM 57
50 21338 2 STEEL BALL 5/32
51 23326 1 MOTOR CAP
23330 1 MOTOR CAP ASSY (INCLUDES ITEMS 4,
16, 51, 53 & 54)
52 23327 1 SEAL LINER
53 23328 1 MODIFIED DU BEARING
54 23329 1 SETSCREW (NOT PICTURED) PART OF
ITEM 57
56 28788 1 STICKER - MANUAL
57 47451 1 MAIN HOUSING ASSEMBLY
INCLUDES ITEMS 7, 16, 29-32, 42, 49,
& 63
58 34685 1 SOUND POWER LEVEL STICKER 103
59 72638 1 ADAPTOR ASSY
60 72728 1 PRIORITY FLOW CONTROL 5 GPM
61 72729 1 MOTOR SHAFT
62 72733 1 DEWALT GEARBOX ASSEMBLY
63 350792 1 * O-RING .301 X .365 X .064 -903
64 350810 1 * O-RING 9/16 X 3/4 X 3/32 -113
65 72915 1 WASHER
66 01602 1 COMPRESSION COIL SPRING
73018 1 LOCK-OUT KIT (SHIP UNINSTALLED)
* DENOTES PART IN SEAL KIT
SEAL KIT PART NUMBER 72864
HD01 SERVICE KIT 72661 (INCLUDES ITEM NUMBER 6, 59, 60,
61 and 62)
HD01 User Manual ◄ 19
Page 20
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com
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