Stanley Black & Decker HD01 User Manual

HD01

Hydraulic

Hammer Drill

USER MANUAL

Safety, Operation and Maintenance

© 2014 Stanley Black & Decker, Inc.

New Britain, CT 06053

U.S.A.

72659 9/2014 Ver. 5

Weisbeck, Andy

Position/Position/Fonction/Cargo/Posizione Engineering Manager

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA

________________ ______________________________________________________

I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:

hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:

Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nom e

Hydraulic Tools

1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:

2. Make/Marke/Marque/Marca/Marca

3. Type/Typ/Type/Tipo/Tipo: HD0153101, HD0153101D

4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:

Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con

Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme

EN ISO
ISO
ISO
Machinery Directive
EN ISO

5. Special Provisions: None Measurements: Sound Power Level 100.3 dBA
Spezielle Bestimmungen: Sound Pressure Level at Operator 92.3 dBA
Dispositions particulières:
Provisiones especiales: Combined Vibration Average 3 Axis -15.8 m/s²
Disposizioni speciali:

No.
Nr
Numéro
No
n.

3744:2009
792-5:2000 +A1:2008
28927-10:2011
2006/42/EC:2006
12100:2010

Hammer Drill, Hydraulic

Stanley

All

Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato

Self
Self
Self
Self
Self

6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.

Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA

Signature/Unterschrift/Signature/Firma/Firma

2 ► HD01 User Manual

Date/Datum/le/Fecha/Data 3-19-2013

WARNING

TABLE OF CONTENTS

DECLARATION OF CONFORMITY .......................................................................................................................... 2

SAFETY SYMBOLS ..................................................................................................................................................4

SAFETY PRECAUTIONS .......................................................................................................................................... 5

TOOL STICKERS & TAGS ........................................................................................................................................6

HOSE TYPES ............................................................................................................................................................7

HOSE RECOMMENDATIONS ..................................................................................................................................8

FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8

HTMA REQUIREMENTS ...........................................................................................................................................9

OPERATION ............................................................................................................................................................10

FIGURE 2. OPERATOR CONTROLS .................................................................................................................. 10

FIGURE 3. HAMMER DRILL ACCESSORIES ..................................................................................................... 12

LOCKOUT KIT, OPEN CENTER (OC), CLOSED CENTER (CC) ........................................................................... 14

TROUBLESHOOTING ............................................................................................................................................15

SPECIFICATIONS ................................................................................................................................................... 17

ACCESSORIES.......................................................................................................................................................17

SERVICE PARTS .................................................................................................................................................... 17

TOOL PROTECTION & CARE ................................................................................................................................17

HD01 PARTS ILLUSTRATION ................................................................................................................................18

HD01 PARTS LIST ..................................................................................................................................................19

IMPORTANT

To ll out a Product Warranty Validation form, and for information on your warranty,

visit Stanleyhydraulics.com and select the Company tab, Warranty.

(NOTE: The warranty Validation record must be submitted to validate the warranty).

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized

and certied dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN

AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this

manual and ask for a Customer Service Representative.

HD01 User Manual ◄ 3

DANGER

WARNING

CAUTION

CAUTION

NOTICE

IMPORTANT

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.

This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.

4 ► HD01 User Manual

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.

These safety precautions are given for your safety. Re­view them carefully before operating the tool and before
performing general maintenance or repairs.

Supervising personnel should develop additional pre-

cautions relating to the specic work area and local

safety regulations. If so, place the added precautions in
the space provided in this manual.

The model HD01 Hydraulic Hammer Drill will provide
safe and dependable service if operated in accordance
with the instructions given in this manual. Read and un­derstand this manual and any stickers and tags attached
to the tool and hose before operation. Failure to do so
could result in personal injury or equipment damage.

• The operator must start in a work area without by-

standers. Flying debris can cause serious injury.

• Do not operate the tool unless thoroughly trained

or under the supervision of an instructor. Establish
a training program for all operators to ensure safe
operation.

• Always wear personal protective equipment. Always

wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hear­ing protection used for appropriate conditions will
reduce personal injuries.

• Remove any adjusting key or wrench before turning

the tool on. A wrench or key left attached to a rotat­ing part of the tool may result in personal injury.

• The operator must be familiar with all prohibited

work areas such as excessive slopes and danger­ous terrain conditions.

• Do not change accessories, make adjustments, in-

spect, clean or replace any part(s) if the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.

• Always connect hoses to the tool hose couplers be-

fore energizing the hydraulic power source. Be sure
all hose connections are tight and are in good condi­tion.

• Do not operate the tool at oil temperatures above

140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort.

• Do not operate a damaged, improperly adjusted, or
incompletely assembled hammer drill.

• Never wear loose clothing that can get entangled in
the working parts of the tool.

• Keep all parts of your body away from the drill and
maintain proper footing and balance at all times.

• When working near electrical conductors, always
assume that all conductors are energized and that
insulation, clothing and hoses can conduct electric­ity. Stay a safe distance away from electrical con­ductors.

• Do not operate tool in explosive atmospheres, such
as in the presence of ammable liquids, gases or

dust. Power tools create sparks which may ignite
the dust or fumes.

• Keep cutting tools sharp and clean. Properly main­tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.

• Keep a rm grip on the tool at all times. Do not at­tempt to operate this tool without holding it with both
hands. It is recommended that the side handle be
used at all times. Operating this tool with one hand
will result in loss of control. Tighten the side handle
securely before use.

• Never lay the tool down until the bit has come to a
complete stop. Moving bits could cause injury.

• Wear gloves when operating tool or changing bits.
Accessible metal parts on the tool and bits may get
extremely hot during operation.

• If the hydraulic power supply has been interrupted,
place the hammer drill in the OFF position before
restarting the hydraulic power supply.

• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained per­sonnel.

• Warning: Use of this tool on certain materials during
demolition could generate dust potentially contain­ing a variety of hazardous substances such as as­bestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging

for the safe disposal of the materials by a qualied

person.

•

HD01 User Manual ◄ 5

17160

ELECTROCUTION

HAZARD

Failure to use hydraulic hose labeled and
certified as non-conductive when using
hydraulic tools on or near electric lines
may result in death or serious injury.

For proper and safe operation read
owners manual and make sure that you
have been properly trained in correct
procedures required for work on or
around electric lines.

Electrical Danger Decal

72958
HD01 Name Tag/GPM Decal

TOOL STICKERS & TAGS

11354
OC/CC Decal

34685
Sound Power Level Decal

D

30 LPM @ 138 BAR
EHTMA CATEGORY

28788
Manual Decal

C

C

C

17162
OC/CC Decal

NOTE:

THE INFORMATION LISTED

ON THE STICKERS SHOWN,

MUST BE LEGIBLE AT ALL

TIMES.

REPLACE DECALS IF

THEY BECOME WORN OR

DAMAGED. REPLACEMENTS

ARE AVAILABLE FROM

YOUR LOCAL STANLEY

DISTRIBUTOR.

The safety tag (P/N 15875) at right is
attached to the tool when shipped from
the factory. Read and understand the
safety instructions listed on this tag before
removal. We suggest you retain this tag and
attach it to the tool when not in use.

11207
Circuit D Decal

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER­TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR­RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC­TION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

11206
Circuit C Decal

DANGERDANGER

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON­NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED­CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO­TECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

6 ► HD01 User Manual

SAFETY TAG P/N 15875 (Shown smaller then actual size)