Stanley Black & Decker GT18B02, GT18B01 User Manual

GT18B01 GT18B02
POWER UNIT
Safety, OperatiOn and Maintenance
USer ManUaL
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
65465 5/2013 Ver. 13
CERTIFICATE OF CONFORMITYDECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: GT18B01, GT18B07
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Weisbeck, Andy
Surname and First names/Familiennn ame und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
Hydraulic Power Unit
Stanley
All
Directive/Standards Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
EN ISO EN ISO Noise Directive
Machinery Directive
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 99 LwA Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 101 LwA Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC, Provisiones especiales: Mediciones Noise related value: Installed Power 13,25 kW Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione
No. Nr Numéro No n.
12100-1:2009 12100-2:2009 2000/14/EC:2005
2006/42/EC:2006
Engineering Manager
Approved body Prüfung durch Organisme agréé Aprobado Collaudato
Self Self AkustikNet (Notified body ID 1585) Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark Certificate #863/2011/001 Self
Date/Datum/le/Fecha/Data 7-21-11
2 ► GT18B01-B02 User Manual
TABLE OF CONTENTS
WARNING
IMPORTANT
DECLARATION OF CONFORMITY ....................................................................................................................... 2
SAFETY SYMBOLS ............................................................................................................................................... 4
SAFETY PRECAUTIONS ......................................................................................................................................5
TOOL STICKERS & TAGS .....................................................................................................................................6
HYDRAULIC HOSE TYPES ................................................................................................................................... 7
HOSE RECOMMENDATIONS ............................................................................................................................... 8
HTMA REQUIREMENTS .......................................................................................................................................9
OPERATION ........................................................................................................................................................10
FOR 5 GPM OPERATION ..................................................................................................................................12
FOR 8 GPM OPERATION ..................................................................................................................................12
COLD WEATHER STARTUP .............................................................................................................................13
SHUTDOWN ......................................................................................................................................................13
ROUTINE MAINTENANCE .................................................................................................................................. 14
PROGRAMMABLE CONTROLLER ..................................................................................................................... 15
CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK) ...........................15
FAULT CODES .....................................................................................................................................................15
TESTING & TROUBLESHOOTING .....................................................................................................................17
GENERAL ............................................................................................................................................................17
TESTING THE HYDRAULIC CIRCUIT ................................................................................................................17
TROUBLESHOOTING .........................................................................................................................................18
SPECIFICATIONS ................................................................................................................................................19
BRIGGS ENGINE ASSEMBLY .............................................................................................................................20
BRIGGS ENGINE PARTS LIST ...........................................................................................................................21
FUEL TANK & CAP ..............................................................................................................................................22
FRAME PARTS .................................................................................................................................................... 23
HOSES, FITTINGS & CLAMPS ........................................................................................................................... 24
MAIN POWER UNIT WIRING HARNESS ............................................................................................................ 25
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Servicing of hydraulic
tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the
following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
GT18B01-B02 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
4 ► GT18B01-B02 User Manual
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual
and on the stickers and tags attached to the equipment.
SAFETY PRECAUTIONS
• Be sure all hoses are connected for correct ow
direction to and from the tool being used.
These safety precautions are given for your safety. Re­view them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided on page 5.
In addition to this manual, read and understand safety and operating instructions in the Engine Operation Manual furnished with the power unit.
The Hydraulic Power Unit will provide safe and de-
pendable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the
Power Unit. Failure to do so could result in personal injury or equipment damage.
• Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect hoses and ttings for leaks by using bare hands. “Pin-hole” leaks can penetrate the skin.
• NEVER OPERATE THE POWER UNIT IN A CLOSED SPACE. Inhalation of engine exhaust can be
fatal.
• Do not operate a damaged, improperly adjusted
power unit.
• Never wear loose clothing that can get entangled in
the working parts of the power unit.
• Keep all parts of your body away from the working
parts of the power unit.
• Keep clear of hot engine exhaust.
• Do not add fuel to the power unit while the power unit
is running or is still hot.
• Do not operate the power unit if gasoline odor is
present.
• Do not use ammable solvents around the power unit
engine.
• Do not operate the power unit within 3.3 ft/1 m of buildings, obstructions or ammable objects.
• Establish a training program for all operators to en-
sure safe operation.
• Do not operate the power unit unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear,
head protection, and safety shoes at all times when operating the power unit and a hydraulic tool.
• Do not inspect or clean the power unit while it is
running. Accidental engagement of the unit can cause
serious injury.
• Always use hoses and ttings rated at 2500 psi/172
bar with a 4 to 1 safety factor. Be sure all hose connec­tions are tight.
• Do not reverse tool rotation direction by changing uid ow direction.
• Allow power unit engine to cool before storing in an
enclosed space.
• Always keep critical tool markings, such as labels
and warning stickers legible.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be per­formed by authorized and properly trained personnel.
GT18B01-B02 User Manual ◄ 5
TOOL STICKERS & TAGS
28322 CE Decal GT18B01 Only
66653 Guaranteed
Sound Power Level
Decal GT18B01 Only
73306
Lift Point Decal
GT18B01 Only
62302 Power Unit Dash Decal
62300 Single Circuit Decal
DANGER
CHOKE
PULL TO START
PUSH TO RUN
6 ► GT18B01-B02 User Manual
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy­draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non- conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce­ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in­ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP­ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT­TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-
TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
GT18B01-B02 User Manual ◄ 7
HOSE RECOMMENDATIONS
Min. Working Pressure
USE
(Press/Return)
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
8 ► GT18B01-B02 User Manual
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure (at the power supply outlet)
System relief valve setting (at the power supply outlet)
Maximum back pressure (at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps NOTE: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.
Filter
Min. full-ow ltration Sized for ow of at least:
(For cold temp. startup and max. dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm (15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm) 1500 psi 1500 psi 1500 psi 1500 psi (103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi (17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu* (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F (60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp (2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW) 40° F 40° F 40° F 40° F (22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns 30 gpm 30 gpm 30 gpm 30 gpm (114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive) Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu* (20-82 centistokes)
CLASSIFICATION HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure (at the power supply outlet)
System relief valve setting (at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm (13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm) 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
GT18B01-B02 User Manual ◄ 9
OPERATION
PREPARATION FOR USE
Oxidation (ASTM D-943) 1000 Hours Minimum
Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with the unit.
1. ENGINE CRANKCASE OIL LEVEL
Always check the oil level before starting the engine. Make sure the oil level is at the FULL MARK on the dipstick. Do
not overll. Use detergent oil classied "For Service SE, SF, SG" as specied in the engine operating and mainte-
nance manual. See engine manual for oil viscosity grade.
2. SPARK PLUG
On power units equipped with Briggs & Stratton Engines, ONLY Champion RC12YC or equivalent can be used.
Incorrect type spark plugs can produce radio frequency
interference that will corrupt and damage the controller. Failure to use the correct spark plug could result in a war­ranty that will not be considered.
3. ENGINE FUEL LEVEL
Check the fuel level. If low, ll with un-leaded gasoline with
a minimum of 85 octane.
4. HYDRAULIC FLUID
Pump Wear Test (ASTM D-2882) 60 mg Maximum
The following uids work well over a wide temperature
range, allow moisture to settle out and resist biological growth that may occur in cool operating hydraulic circuits.
These uids are recommended by Stanley. Other uids that meet or exceed the specications of these uids may
also be used.
Chevron AW-MV-32 Exxon "Univis" J-26
Mobil D.T.E. 13
Gulf "Harmony" AW-HVI-150-32 Shell "Tellus" T-32 Texaco "Rando" HD-AZ Union "Unax" AW-WR-32
Terresolve EnviroLogic 132
5. HYDRAULIC CONNECTIONS
The recommended hose length is 25 ft/8 m with a 1/2 inch/12.7 mm inside diameter. The hoses must have a working pressure rating of at least 2500 psi/175 bar. Each hose end must have male thread ends compatible with
H.T.M.A. (HYDRAULIC TOOL MANUFACTURERS AS­SOCIATION) quick disconnect ttings (NPT type threads).
(See Figure 2.)
Check the dip stick in the hydraulic uid reservoir for the proper uid level. Use uids meeting the following speci-
cations.
Viscosity (Fluid Thickness)
U.S. METRIC
50°F 450 SSU Maximum 10°C 95 C.S.
100°F 130-200 SSU 38°C 27-42 C.S.
140°F 85 SSU Minimum 60°C 16.5 C.S. Min
Pour Point -10°F/-23°C Minimum (for cold startup)
Viscosity Index (ASTM D-2220) 140 Minimum
Demulsibility (ASTM D-1401) 30 Minutes Maximum
Flash Point (ASTM D-92) 340°F/171°C Minimum
Rust Inhibition (ASTM D-665 A & B) Pass
10 ► GT18B01-B02 User Manual
Figure 1. Control Panel
Facing the control panel, the bottom male quick disconnect tting is the PRESSURE FLUID OUT tting. The top female quick disconnect tting is the RETURN FLUID IN tting.
OPERATION
NOTICE
NOTICE
CONTROL PANEL
QUICK DISCONNECT COUPLERS
H.T.M.A. approved quick disconnect couplings are installed to hydraulic hoses so that the direction of oil ow is always from the male to the female quick disconnect as shown in gure 2. Quick disconnect couplings and hose ttings are selected so that additional ttings such as reducer or adapt­er ttings are not required.
If adapter ttings are used, they must be approved steel hydraulic ttings meeting a minimum operating pressure rating of 2500 psi/172 bar. Do not use galvanized pipe t­tings or black pipe ttings.
Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool ttings. Follow
the instructions furnished with the selected thread sealant.
DO NOT OVERTIGHTEN THE FITTINGS.
6. BATTERY
PRESSURE
H.T.M.A. 1/2 INCH MALE
1/2 INCH MALE PIPE HOSE END
CONTROL PANEL
Figure 2
RETURN
H.T.M.A. 1/2 INCH FE-
MALE QUICK DISCON-
NECT COUPLER
QUICK DISCONNECT
COUPLER
1/2 INCH I.D. HOSE, 25 FT LONG WITH 2500 PSI/ 172 BAR RATING AND 4 TO 1 SAFETY FACTOR
Do not charge the battery with a standard automotive
battery charger. This type of charger produces a
charging amperage higher than 2 amps. Charging
the battery at higher than 2 amps will damage the
battery.
If the engine runs out of gas or dies during operation
and the ignition switch is left in the ON or RUN
position, this could drain the battery. Make sure the
ignition switch is returned to the OFF position.
PRESSURE
PRESSURE
1/2 INCH MALE PIPE HOSE END
H.T.M.A. 1/2 INCH FE-
MALE QUICK DISCON-
NECT COUPLER
H.T.M.A. 1/2 INCH MALE
QUICK DISCONNECT
ADAPTER, 3/8 INCH MALE PIPE x
-8 SAE O-RING
TOOL
COUPLER
RETURN
RETURN
GT18B01-B02 User Manual ◄ 11
OPERATION
CONTROLS
This unit is equipped with an advanced proportional engine
control system. It provides a means of controlling engine
speed by adjusting the fuel control lever with an actuator. The Power Unit provides one circuit, with an oil ow of 5
gpm/19 lpm up to 2000 psi/140 bar or 8 gpm/30 lpm up
to 2000 psi/140 bar with a factory-programmed electronic
governed engine throttle.
throttle control switch
flow selector switch
ignition switch
Figure 3. Control Panel
One hydraulic tool can be connected to the tool circuit.
The circuit is activated by turning the ow control switch to
either the 5 gpm/19 lpm or 8 gpm/30 lpm setting.
THROTTLE CONTROL
The throttle control permits the operator to select one of 2
operating modes after the engine has warmed up. When starting the engine, make sure the ow selector switch is
in the off position. The throttle control switch can be set in
either the auto-idle-on or auto-idle-off positions.
At times it may be neccessary to reset the controller. This could happen if a fault occurs in the controller. For ex­ample, excessive engine speed. If a fault does occur the power unit will return to an idle and the operator will have no control of the unit. To reset the controller, simply turn off the power unit and restart it.
STARTUP
Before starting the engine make sure the ow selector
switch is in the OFF position.
Note: The power unit will not start if the ow control switch is not in the "OFF" position.
Pull choke knob out and move the Throttle Control Switch to the auto-idle-off or the auto-idle-on position, whichever mode of operation the operator prefers. Ensure the ow
selector switch is in the OFF position.
Turn the Ignition Switch to the START position. After the engine starts, release the switch.
Gradually push in the choke knob as the engine begins to idle smoothly.
Allow the engine to warm up.
Connect hoses and the tool as desrcribed in this manual.
AUTO-ON
When the throttle control switch is in the "AUTO-ON" posi­tion, the oil ow is regulated automatically when the trigger on the tool is activated. When the tool is not being used the
engine will return to idle automatically, after a 10 second delay.
This setting will produce 5 gpm/19 lpm or 8 gpm/30 lpm depending on which postion the operator has selected with
the ow selector switch.
AUTO-OFF
When the throttle control switch is in the "AUTO-OFF" posi-
tion, the engine speed is held to maintain 5 gpm/19 lpm or 8 gpm/30 lpm depending on which position the operator
has selected with the ow selector switch. When a tool is
not being used the engine will not return to idle until either
the ow selector switch is turned to the off position or the throttle control switch is turned to auto-on.
Note: It may be necessary to reset the Controller.
FOR 5 GPM OPERATION
For 5 gpm operation, select mode of operation with the
Throttle Control switch, either auto-idle-on or the auto-idle­off position. Move the ow selector switch to the 5 gpm
position.
When nished operating the tool, move the ow selector
switch to the OFF position.
FOR 8 GPM OPERATION
For 8 gpm operation, select mode of operation with the
Throttle Control Switch, either auto-idle-on or the auto-idle­off position. Move the ow selector switch to the 8 gpm
position.
When nished operating the tool, move the ow selector
switch to the OFF position.
12 ► GT18B01-B02 User Manual
COLD WEATHER STARTUP
1. Use the procedures described under "STARTUP" and
then follow the procedure below.
2. Hydraulic uids are thicker in cold weather. Therefore,
it is recommended that the engine be run at low idle long
enough to bring the uid temperature up to a minimum of
50°F/10°C.
3. If the tools and tool hoses are cold, it is recommended
to allow hydraulic uid to circulate through the tool hoses
until warm before using the tool.
SHUTDOWN
1. Ensure the ow selector switch in the OFF position
(center position).
2. Unless already at idle the power unit should return to idle. This may take a few seconds for the unit to react due
to a built-in program delay.
OPERATION
3. Allow the engine to idle for approximately one minute and move the Ignition Switch to the OFF position.
GT18B01-B02 User Manual ◄ 13
ROUTINE MAINTENANCE
ENGINE MAINTENANCE
Follow the maintenance schedule and general mainte­nance instructions in the engine maintenance and opera­tion manual furnished with the power unit.
SPARK PLUG
• Change the hydraulic lter element every 200 hours of
operation. Change more often if cold, moist or dusty condi­tions exist.
• Check oil cooler for debris. Remove debris with air pres-
sure.
On power units equipped with Briggs & Stratton Engines, ONLY Champion RC12YC or equivalent can be used.
Incorrect type spark plugs can produce radio frequency
interference that will corrupt and damage the controller. Failure to use the correct spark plug could result in a war­ranty that will not be considered.
HYDRAULIC SYSTEM MAINTENANCE
• Check hydraulic uid level daily. Add uid per specica­tions in this manual. (See "HYDRAULIC FLUID" under the section titled "OPERATING INSTRUCTIONS".
• Remove condensed moisture from the hydraulic uid by pumping the hydraulic uid into a 5 gal/20 l con-
tainer through the pressure hose. Make sure the engine is
at idle when performing this procedure. When the hydraulic
reservoir is empty turn the engine off immediately.
• Allow the uid to sit long enough for the water to settle to the bottom of the container. Slowly pour the uid back into
the hydraulic tank, avoiding the water at the bottom of the container.
STORAGE
• Clean the unit thoroughly before storage. Do not use
water pressure.
• Always store the unit in a clean and dry facility.
• If the unit will be stored for a prolonged period (over 30
days), add a fuel additive to the fuel tank to prevent the fuel from gumming. Run engine for a short period to circulate the additive.
• Replace crankcase oil with new oil.
• Each day, check hydraulic lines and ttings for leaks,
kinks, etc. Do not use your hand to perform this check.
14 ► GT18B01-B02 User Manual
PROGRAMMABLE CONTROLLER
The Stanley programmable controller is an electronic engine governor that provides a means of controlling and
limiting engine speed by adjusting the fuel control lever with
a proportional actuator.
a. If actuator does not move it is defective. (Replace).
b. If actuator moves throttle to wide-open position, the
module is defective. (Replace).
The controller is factory preset and has no manual adjust-
ments.
A ashing LED
indicates the fault condition
TROUBLESHOOTING GUIDELINES
Please follow the checklist below to troubleshoot your Stan-
ley controller.
1. Check battery voltage for stability and correct value. The LED will turn on for one second when the controller 4500 is
rst powered up.
FAULT CODES
The Stanley controller is capable of identifying certain fault
conditions and alerting the user to them. A ashing LED
indicates the fault conditions. The current fault code list is
shown on the following page. Please note the following:
1. When power is rst applied to the controller, the LED will ash just once for one second to indicate that the LED is
working.
2. If there are multiple faults, the LED will ash them all in sequence. Count the ash codes to determine the fault
conditions or connect the Calibration Tool to observe the
fault conditions. (Use the “Display Faults” option under the
Monitor Menu.)
3. If there are no faults, the LED will ash once at reset
and from then on indicate the detection of engine speed. A continuous ON LED indicates that a valid engine speed is being sensed.
4. The controller will attempt to shut down for some faults and will not permit starting after reset with faults 1, 5 and 8.
2. Check the actuator linkage for binding and backlash.
Checking Performance Control™ (Electronic Governor-Static Check)
To determine whether a governor problem is being caused by the actuator or the control module, perform the following static check exactly in order shown.
A pair of jumper wires and a known good 12-volt battery is required.
1. Disconnect red and green wires from the control module to actuator.
2. Attach jumper wires from battery to RED and GREEN
wires to actuator.
a. Attach 12 volt + (positive) to RED wire. b. Attach 12 volt – (negative) to GREEN wire.
3. Actuator should move throttle lever to wide open position.
GT18B01-B02 User Manual ◄ 15
FAULT CODES
FLASH ENGINE CODE FAULT SHUTDOWN CORRECTIVE ACTION
1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer.
2 Engine speed excessive yes Have engine serviced by an Authorized Stanley Dealer.
3 Engine speed unusually low yes Have engine serviced by an Authorized Stanley Dealer.
4 Engine shutdown due to engine
protection input
5 Factory settings lost yes Have engine serviced by an Authorized Stanley Dealer.
6 External pot out-of-range no Have engine serviced by an Authorized Stanley Dealer.
7 Accelerator position / idle
switch conict
8 Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer.
9 Limiting excessive
actuator current
10 Engine speed input
signal missing
11 Auto crank unable to
start engine
12 Auxiliary output is shorted no Check the lamp or relay hooked to the output. If fault is
13 Auxiliary output #2 is shorted no Check the lamp or relay hooked to the output. If fault is
14 Actuator disconnected or
open circuit
yes Have engine serviced by an Authorized Stanley Dealer.
no Have engine serviced by an Authorized Stanley Dealer.
no Have engine serviced by an Authorized Stanley Dealer.
no (Active only in Auto crank mode).
Check speed sensor wiring.
Check starter motor.
no Check fuel.
still present, have engine serviced by an authorized
Stanley Dealer.
still present, have engine serviced by an authorized
Stanley dealer.
no Check actuator wiring and actuator resistance.
Resistance should be less than 10 ohms.
16 ► GT18B01-B02 User Manual
TESTING & TROUBLESHOOTING
GENERAL
Tests and adjustments should be performed periodically to ensure the power unit is operating at maximum efciency.
Stanley Circuit Tester (part number 04182) is recommend­ed. This tester can be used to isolate problems in both the engine and hydraulic system prior to any power unit disas­sembly.
TESTING THE HYDRAULIC CIRCUIT
The following tests can be performed to ensure that the
hydraulic pump is supplying the correct ow and pressure
and that the system relief valve is operating properly.
During these tests, make sure the engine is warm and op-
erating smoothly. If test results are not as specied, refer to
the troubleshooting table in this section for possible causes.
Testing The 5 gpm htma type I circuit or the 8 gpm type II circuit
To test the circuit, proceed as follows:
1. Set the ow selector switch to the OFF (center) position.
9. At 2100-2200 psi/148-155 bar, the relief valve should begin to open. The pressure at which the relief valve just begins to open is commonly referred to as the "cracking pressure". At the "cracking pressure," the ow rate should start to drop because the relief valve is allowing uid to by­pass to the hydraulic reservoir. The "cracking pressure" is
preset at the factory and if it is not within the above range,
the relief valve must be re-set as follows:
a. The relief valve is located on the right side of the unit just
behind the dash panel. It protrudes out from the manifold assembly. Use a open end or box end wrench to loosen the nut on the relief valve.
b. Use an Allen wrench to adjust the relief valve. Turn
clockwise to raise the pressure and counterclockwise to reduce the pressure.
c. Tighten the nut and retest.
2. Set the throttle control switch to AUTO-OFF position.
3. Connect the Stanley Circuit Tester across two hose ends (where the tool would normally be connected).
4. Fully open the tester restrictor valve (counterclockwise).
5. Start the engine and allow it to run until warm.
6. Switch the ow selector switch to 5 or 8 gpm depending on which ow you are testing.
7. With the engine at the programed speed, the test ow gauge should read 4-6 gpm/15-23 lpm or 7-9 gpm/26.5-34
lpm.
8. Slowly turn the restrictor valve clockwise while watch-
ing the pressure gauge. The ow rate should stay at 4-6 gpm/15-23 lpm or 7-9 gpm/26.5-34 lpm as the pressure gauge reaches 2100-2200 psi/148-155 bar.
GT18B01-B02 User Manual ◄ 17
TROUBLESHOOTONG
PROBLEM CAUSE REMEDY
ENGINE WILL NOT START. FLOW SELECTOR SWITCH NOT MAKE SURE THE FLOW SELECTOR SWITCH IS IN IN THE OFF POSITION. THE OFF POSITION WHEN STARTING.
BATTERY NOT CONNECTED. ATTACH BATTERY CABLES, CHECK WIRES.
WEAK BATTERY. TEST BATTERY, CHARGE OR REPLACE.
NO FUEL. ADD FUEL.
FUEL FILTER PLUGGED. REPLACE FUEL FILTER.
DEFECTIVE SPARK PLUGS. REMOVE PLUGS, CHECK GAP, CLEAN OR REPLACE.
FLUID BLOWING OUT OF FLUID RESERVOIR VENT. HYDRAULIC TANK OVERFILLED. CORRECT THE FLUID LEVEL.
PUMP SUCTION LEAK. CHECK SUCTION CONNECTIONS. TIGHTEN IF
NECESSARY.
HYDRAULIC TOOL WON'T OPERATE FLOW SELECTOR SWITCH NOT CHECK THAT THE FLOW SELECTOR SWITCH SWITCHED ON. IS SET TO 5 OR 8 GPM.
INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES TO TOOL. FROM LEFT (PRESSURE) FITTING TO TOOL AND BACK TO THE RIGHT FITTING (RETURN). FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTINGS.
QUICK DISCONNECT FITTINGS DETACH FROM HOSE, CONNECT SET DEFECTIVE. TOGETHER AND CHECK FOR FREE FLOW.
HYDRAULIC FLUID LEVEL LOW. CHECK FOR CORRECT FLUID LEVEL. FILL USING THE
RECOMMENDED FLUID.
PUMP COUPLING DEFECTIVE. WITH THE ENGINE NOT RUNNING. CHECK THE COUPLING BETWEEN THE PUMP AND ENGINE THAT IT IS ENGAGED AND IS NOT DAMAGED. CAUTION: KEEP HANDS CLEAR OF ROTATING OBJECTS.
RELIEF VALVE STUCK OPEN. ADJUST OR REPLACE VALVE.
SUCTION HOSE KINKED. MAKE SURE SUCTION HOSE FROM FLUID RESERVOIR TO PUMP INLET HAS A SMOOTH CURVE.
SOLENOID NOT WORKING. CHECK SOLENOID OPERATION AND ELECTRICAL
CONNECTIONS . TOOL IS DEFECTIVE. REFER TO TOOL MANUAL.
18 ► GT18B01-B02 User Manual
SPECIFICATIONS
Engine: ....................................................................................................................................................18 hp Briggs
Capacity................................................................................ One 5 gpm/19 lpm Circuit or One 8 gpm/30 lpm Circuit
Length:................................................................................................................................................ 36 in. / 91.4 cm
Width: ................................................................................................................................................. 23 in: / 58.4 cm
Height: .............................................................................................................................................. 29.5 in. / 74.9cm
Weight (Wet): Single Circuit Briggs ................................................................................................330 lbs / 149.6 kg
Fuel Tank Capacity: ........................................................................................................................... 5.5 gal. / 20.8 ltr
Estimated Gas Consumption Per Hour ................................................................................................... 1.3 gal / 4 ltr
Hydraulic Reservor Capacity: .................................................................................................................. 3 gal. / 11 ltr
Relief Valve "crack" setting ............................................................................................................. 2100 psi / 145 bar
Max relief setting ............................................................................................................................ 2500 psi / 172 bar
HTMA/EHTMA Category ........................................................................................................................Type 1 and 2
Nominal Pressure ............................................................................................................................. 1500 psi/103 bar
Max Pressure ................................................................................................................................... 2000 psi/138 bar
Guaranteed Sound Power Level ................................................................................................................... 101 dBA
Measured Sound Power Level ........................................................................................................................ 99 dBA
Vibration Level ....................................................................................................................................................... N/A
POWER UNITS,TRACHORSE & GAS/FUEL DRIVEN EQUIPMENT: A1. Federal Emission Component Compliance 40CFR part 1060.120 Stanley warrants all fuel system emission components for 2 years from the date of original pur­chase provided there has been no abuse, neglect, modi cations, or improper maintenance.
Components covered. The emission-related warranty covers all components whose failure would increase the evapora­tive emissions. Your emission-related warranty does not cover components whose failure would not increase evapora-
tive emissions. Coverage under this warranty extends only to the following parts; fuel tank, fuel cap, fuel hose and vapor hose from the fuel tank to the engine and any connectors that are apart of the fuel system.
The equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser and each subsequent purchaser and is in compliance with 40 C.F.R. 1060.120 standards. The equipment is free from defects in materials and workmanship that may keep it from meeting these requirements.
GT18B01-B02 User Manual ◄ 19
GT18B01 & B02 PARTS ILLUSTRATION
20 ► GT18B01-B02 User Manual
GT18B01 & B02 PARTS LIST
Item
1 36150 1 Mufer
1A 65456 1 Spark Arrester
2 36151 1 Heat Shield
3 36152 2 Screw, Hex Washer
4 59007 1 Briggs Engine (Includes Items
5 56656 1 Coupling
6 07819 1 Square Key
7 07860 2 Capscrew, 3/8-16 x 1-1/4
8 31765 1 Pressure Switch
9 12787 4 Flange Nut
10 24287 1 Clamp
11 59076 1 Bushing
12 20990 1 Key
13 59103 1 Blower Hub
14 00111 3 Capscrew
15 40080 1 Filter Assy
16 43687 1 Capscrew
17 64937 1 Grip Plate
18 51292 1 Std Thread Union
19 17821 4 Button Head HS
20 60945 3 Washer, 1/4 in. ID
21 15476 2 Capscrew, 1/2 -20 UNC
22 59080 1 Front Grille
23 59091 1 Cooler
24 07860 2 Capscrew, 3/8
25 59077 1 Hydraulic Tank
26 62296 2 Weather Strip
27 62303 1 Blower Wheel
28 59074 4 Hex Flange Bolt, 1/4 -20
29 72315 1 Engine Controller GT18B01
30 40433 9 Hex Flange Bolt 5/16-18 x 1/2
31 58897 1 Frame Base Weldment
32 58918 2 Wheel & Tire
33 58917 1 Axle
34 04134 1 Pump, Single
35 71794 1 Fuel Cap (Important see note
Part No. Qty Description
No.
60 thru 70)
ONLY
72316 1 Engine Controller GT18B02
ONLY
on page 22 before ordering)
Item
36 60920 1 Grommet
37 73050 1 Fuel Tank (Important see note
38 04303 1 Battery
39 60921 1 Battery Cover
40 15476 1 Capscrew, 1/4-20 x 3/4
41 65068 1 Hex Flange Bolt
42 21714 2 Handle Bumper
43 58942 3 Hex Flange Bolt, 5/16 x 1-3/4
44 01459 4 Lockwasher, 3/8
45 58975 2 Foot
46 18893 4 Flang Nut, 3/8-16
47 58976 4 Hex Flange Bolt, 3/8-16
48 31240 2 Retaining Ring
49 21318 2 Washer, 3/4
50 59083 1 Blower Housing
51 56655 1 Pump Mount
52 60919 1 Fuel Elbow
53 62385 2 Stud
54 371503 1 Nut
55 62324 1 Heat Shield
56 62292 2 Hex Washer Head Screws
57 64991 1 Screw
58 56709 1 Cable Clamp
59 65042 1 Rectier Wire
60 69374 1 Throttle Lever
61 59074 2 Hex Flange Bolt
62 68675 1 Angle Bracket Weldment
63 68560 1 Rottary Actuator
64 68676 1 Actuator Bracket
66 69401 1 Wire Assembly
67 69281 4 Hex Socket Head Capscrew
69 69282 1 Hex Socket Head Capscrew
70 62181 1 Link Retainer
71 72451 3 Spring Hose Clamp
72 72571 1 Fuel Vapor Hose
73 72568 1 Barb
75 72317 2 Spring Hose Clamp
76 62289 1 Hose (Fuel)
Part No. Qty Description
No.
on page 22 before ordering)
GT18B01-B02 User Manual ◄ 21
FUEL TANK & CAP
NOTE: When ordering a fuel tank (item
37) or fuel tank cap (item 35) DO NOT MIX OLD STYLE TANK AND CAP WITH NEW STYLE TANK AND CAP.
If you have a power unit and it was pur­chased prior to 2011 and need to re­place the fuel tank or fuel tank cap, you must purchase the same tank and cap that came with your unit.
For example if you have a power unit prior to 2011 do not purchase a new style fuel tank, your engine will not be
equipped with a fuel vapor tting.
The old style fuel cap is a vented cap, while the new style fuel cap is not a vented cap and venting is achieved thru the vapor line.
The old style fuel tank has only one fuel line coming from the tank to the engine. The new style fuel tank has two lines coming from the fuel tank to the engine, one is the fuel line and the other is a fuel vapor line.
P/N-73050
22 ► GT18B01-B02 User Manual
See 12 Volt
Harness at Right
FRAME PARTS
Item
Part No. Qty Description
No.
1 370502 7 Capscrew, 5/16 in.-18 UNC
2 03906 7 Nylock Nut, 5/16 in. -18 UNC
3 62267 1 Handle, Rear Lift
4 58857 1 Coupler, Male 3/8 in., -8 SAE
5 58856 1 Coupler, Female 3/8 in., -8 SAE
6 60962 2 Capscrew, 1/4 in. -20
7 59130 1 Manifold Assy, Single Circuit (in-
cludes items 23 thru 29)
8 62302 1 Dash Decal
9 59074 6 Hex Flange Bolt, 1/4 in. -20
10 62300 1 Decal, Single Circuit
11 67899 1 Rotary Switch (part of item 13)
12 60955 1 2-Way Switch
13 67899 1 Rotary Switch (part of item 11)
14 60956 1 3-Way Switch
15 60946 1 Hour Meter
16 62269 1 Frame Weldment
RECEPTACLE ASSY-64942
25 Amp FUSE
Item
Part No. Qty Description
No.
12-VOLT RECEPTACLE
SOLENOID
RED
TO STARTER
GROUND
BLACK
17 23530 2 Hex Flange Bolt, 3/8 in. -16
18 58916 1 Handle Lock
19 62268 2 Lift Handle
20 59079 1 Cooler Guard
21 59095 2 Flange Nut, 1/4 in. -20
22 No Item
23 08104 2 Hollow Hex Plug 6 SAE
24 59131 1 Relief Valve
25 -- - No Item
26 59128 1 Pressure Switch Assy
27 60959 1 Directional Valve
28 --- 1 Cap (Included with Item 27)
29 60958 1 Coil
30 28322 1 CE Decal
31 66653 1 Sound Power Sticker
32 62298 1 Choke Cable Assy
33 73306 1 Lift Point Decal
GT18B01-B02 User Manual ◄ 23
9
8
7
1
2
3
5
6
3
4
11
3
10
3
12
HOSES, FITTINGS & CLAMPS
Item
No.
1 59130 1 Manifold Assy, Single Circuit
2 59104 1 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe
Part No. Qty Description
3 62199 4 Hose Clamp
4 350000 1 Elbow, 45° Straight Thread
5 02773 1 Adapter
6 58569 1 Elbow, 90°
7 58943 1 Hose
8 350104 1 Connector, Straight Thread
9 40364 1 Elbow, 45°
10 59088 1 Hose
11 59089 1 Hose
12 59105 1 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe
24 ► GT18B01-B02 User Manual
RECTIFIER WIRE WHITE
CONTROLLER
TO MAGNETO WIRE ON ENGINE GRAY WIRE
OIL PRESSURE SWITCH
FUEL SHUTOFF RED WIRE
-
THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND SWITCH WITH BLUE & YELLOW WIRES GOES TO SWITCH ON TOP)
RELAY-62301 SUPPLIED W/62293 HARNESS
PRESSURE SWITCH
TO ACTUATOR RED/GREEN
GROUND WIRES
MANIFOLD ASSY
DIRECTIONAL VALVE
RED
TO STARTER SOLENOID
B
A
T
T
E
R
Y
-
+
PLUG TOP RESSURE SWITCH
POSITIVE BATTERY CABLE TO STARTER SOLENOID
ENGINE KILL BLACK
STARTER SOLENOID GREEN
FLOW CONTROL SWITCH
STA RT SWITCH
HOUR METER
BLACK
ENGINE OIL PRESS SWITCH WIRING DETAIL
ORANGE WIRE (S TERMINAL)
YELLOW WIRE (I TERMINAL)
RED WIRE (P TERMINAL)
HARNESS PART NUMBER 65147
MAIN WIRING HARNESS
GT18B01-B02 User Manual ◄ 25
IMPORTANT
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulic.com
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
Loading...