Stanley Black & Decker GT18B02, GT18B01 User Manual

GT18B01
GT18B02

HYDRAULIC

POWER UNIT

Safety, OperatiOn and Maintenance

USer ManUaL

© 2012 Stanley Black & Decker, Inc.

New Britain, CT 06053

U.S.A.

65465 5/2013 Ver. 13

CERTIFICATE OF CONFORMITYDECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA

______________________________________________________________________

Hydraulic Tools

I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:

hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:

1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:

2. Make/Marke/Marque/Marca/Marca

3. Type/Typ/Type/Tipo/Tipo: GT18B01, GT18B07

4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:

Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con

Weisbeck, Andy

Surname and First names/Familiennn ame und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome

Hydraulic Power Unit

Stanley

All

Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme

EN ISO
EN ISO
Noise Directive

Machinery Directive

6. Special Provisions: None 7. Measurements: Measured Sound Power Level 99 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 101 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones Noise related value: Installed Power 13,25 kW
Disposizioni speciali: Misurazioni

8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione

No.
Nr
Numéro
No
n.

12100-1:2009
12100-2:2009
2000/14/EC:2005

2006/42/EC:2006

Engineering Manager

Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato

Self
Self
AkustikNet (Notified body ID 1585)
Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark
Certificate #863/2011/001
Self

Date/Datum/le/Fecha/Data 7-21-11

2 ► GT18B01-B02 User Manual

TABLE OF CONTENTS

WARNING

IMPORTANT

DECLARATION OF CONFORMITY ....................................................................................................................... 2

SAFETY SYMBOLS ............................................................................................................................................... 4

SAFETY PRECAUTIONS ......................................................................................................................................5

TOOL STICKERS & TAGS .....................................................................................................................................6

HYDRAULIC HOSE TYPES ................................................................................................................................... 7

HOSE RECOMMENDATIONS ............................................................................................................................... 8

HTMA REQUIREMENTS .......................................................................................................................................9

OPERATION ........................................................................................................................................................10

FOR 5 GPM OPERATION ..................................................................................................................................12

FOR 8 GPM OPERATION ..................................................................................................................................12

COLD WEATHER STARTUP .............................................................................................................................13

SHUTDOWN ......................................................................................................................................................13

ROUTINE MAINTENANCE .................................................................................................................................. 14

PROGRAMMABLE CONTROLLER ..................................................................................................................... 15

CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK) ...........................15

FAULT CODES .....................................................................................................................................................15

TESTING & TROUBLESHOOTING .....................................................................................................................17

GENERAL ............................................................................................................................................................17

TESTING THE HYDRAULIC CIRCUIT ................................................................................................................17

TROUBLESHOOTING .........................................................................................................................................18

SPECIFICATIONS ................................................................................................................................................19

BRIGGS ENGINE ASSEMBLY .............................................................................................................................20

BRIGGS ENGINE PARTS LIST ...........................................................................................................................21

FUEL TANK & CAP ..............................................................................................................................................22

FRAME PARTS .................................................................................................................................................... 23

HOSES, FITTINGS & CLAMPS ........................................................................................................................... 24

MAIN POWER UNIT WIRING HARNESS ............................................................................................................ 25

To ll out a Product Warranty Recording form, and for information on your warranty,

visit Stanleyhydraulic.com and select the Warranty tab.

(NOTE: The warranty recording form must be submitted to validate the warranty).

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Servicing of hydraulic

tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the

following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN

AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this

manual and ask for a Customer Service Representative.

GT18B01-B02 User Manual ◄ 3

SAFETY SYMBOLS

DANGER

WARNING

CAUTION

CAUTION

NOTICE

IMPORTANT

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.

4 ► GT18B01-B02 User Manual

Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual

and on the stickers and tags attached to the equipment.

SAFETY PRECAUTIONS

• Be sure all hoses are connected for correct ow

direction to and from the tool being used.

These safety precautions are given for your safety. Re­view them carefully before operating the tool and before
performing general maintenance or repairs.

Supervising personnel should develop additional

precautions relating to the specic work area and local

safety regulations. If so, place the added precautions in
the space provided on page 5.

In addition to this manual, read and understand safety
and operating instructions in the Engine Operation
Manual furnished with the power unit.

The Hydraulic Power Unit will provide safe and de-

pendable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the

Power Unit. Failure to do so could result in personal
injury or equipment damage.

• Operator must start in a work area without bystand-

ers. The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous
terrain conditions.

• Do not inspect hoses and ttings for leaks by using
bare hands. “Pin-hole” leaks can penetrate the skin.

• NEVER OPERATE THE POWER UNIT IN A
CLOSED SPACE. Inhalation of engine exhaust can be

fatal.

• Do not operate a damaged, improperly adjusted

power unit.

• Never wear loose clothing that can get entangled in

the working parts of the power unit.

• Keep all parts of your body away from the working

parts of the power unit.

• Keep clear of hot engine exhaust.

• Do not add fuel to the power unit while the power unit

is running or is still hot.

• Do not operate the power unit if gasoline odor is

present.

• Do not use ammable solvents around the power unit

engine.

• Do not operate the power unit within 3.3 ft/1 m of
buildings, obstructions or ammable objects.

• Establish a training program for all operators to en-

sure safe operation.

• Do not operate the power unit unless thoroughly

trained or under the supervision of an instructor.

• Always wear safety equipment such as goggles, ear,

head protection, and safety shoes at all times when
operating the power unit and a hydraulic tool.

• Do not inspect or clean the power unit while it is

running. Accidental engagement of the unit can cause

serious injury.

• Always use hoses and ttings rated at 2500 psi/172

bar with a 4 to 1 safety factor. Be sure all hose connec­tions are tight.

• Do not reverse tool rotation direction by changing
uid ow direction.

• Allow power unit engine to cool before storing in an

enclosed space.

• Always keep critical tool markings, such as labels

and warning stickers legible.

• To avoid personal injury or equipment damage, all

tool repair, maintenance and service must only be per­formed by authorized and properly trained personnel.

GT18B01-B02 User Manual ◄ 5

TOOL STICKERS & TAGS

28322 CE Decal
GT18B01 Only

66653 Guaranteed

Sound Power Level

Decal
GT18B01 Only

73306

Lift Point Decal

GT18B01 Only

62302 Power Unit Dash Decal

62300 Single Circuit Decal

DANGER

CHOKE

PULL TO START

PUSH TO RUN

6 ► GT18B01-B02 User Manual

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy­draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:

Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid

reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce­ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near

electrical conductors.

Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in­ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This

hose is not certied non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP­ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND

ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT­TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE

OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR

CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

DANGER

SEE OTHER SIDE

SIDE 2

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DANGER

DANGER

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-

TRIC LINES.

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

SEE OTHER SIDE

SIDE 2

DO NOT REMOVE THIS TAG

DO NOT REMOVE THIS TAG

GT18B01-B02 User Manual ◄ 7

HOSE RECOMMENDATIONS

Min. Working Pressure

USE

(Press/Return)

Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks

Oil Flow Hose Lengths Inside Diameter

GPM LPM FEET METERS INCH MM PSI BAR

4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155

Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175

4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175

5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175

5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

5-10.5 19-40 100-300 30-90

10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 51-100 15-30

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

10-13 38-49 100-200 30-60

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

13-16 49-60 up to 25 up to 8

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

13-16 49-60 26-100 8-30

PRESSURE

<<< FLOW

RETURN

FLOW >>>

Figure 1. Typical Hose Connections

Tool to Hydraulic Circuit Hose

Recommendations

The chart to the right shows recommended

minimum hose diameters for various hose

lengths based on gallons per minute (gpm)/

liters per minute (lpm). These recommenda-

tions are intended to keep return line pressure

(back pressure) to a minimum acceptable lev-

el to ensure maximum tool performance.

8 ► GT18B01-B02 User Manual

This chart is intended to be used for hydraulic

tool applications only based on Stanley Hy-

draulic Tools tool operating requirements and

should not be used for any other applications.

All hydraulic hose must have at least a rated

minimum working pressure equal to the maxi-

mum hydraulic system relief valve setting.

All hydraulic hose must meet or exceed

specications as set forth by SAE J517.

HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

HTMA
HYDRAULIC SYSTEM REQUIREMENTS

Flow Range

Nominal Operating Pressure
(at the power supply outlet)

System relief valve setting
(at the power supply outlet)

Maximum back pressure
(at tool end of the return hose)

Measured at a max. uid viscosity of:

(at min. operating temperature)

Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:

(at max. expected ambient temperature)

Min. cooling capacity at a temperature

difference of between ambient and uid

temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.

Filter

Min. full-ow ltration
Sized for ow of at least:

(For cold temp. startup and max.
dirt-holding capacity)

4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)

2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)

400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)

3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)

25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)

TYPE I TYPE II

TOOL TYPE

TYPE RR

TYPE III

Hydraulic uid Petroleum based

(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)

NOTE:

When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements

over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA

100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)

CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS

Flow Range

Nominal Operating Pressure
(at the power supply outlet)

System relief valve setting
(at the power supply outlet)

NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements

B

3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)

2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)

C

D

GT18B01-B02 User Manual ◄ 9