Stanley Black & Decker GR29 User Manual
GR29
UNDERWATER
HYDRAULIC
GRINDER
Safety, OperatiOn and Maintenance
USer ManUaL
© 2010 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
66486 5/2013 Ver. 6
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennnam e und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Grinder, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
Stanley
3. Type/Typ/Type/Tipo/Tipo:
GR2930101
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN ISO
ISO
ISO
Machinery Directive
3744:2009
792-7:1994
8662-4:1995
2006/42/EC:2006
Self
Self
Self
Self
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Date/Datum/le/Fecha/Data 1-4-11
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
1/4/2011
2 ► GR29 User Manual
TABLE OF CONTENTS
WARNING
IMPORTANT
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................7
HOSE TYPES ............................................................................................................................................................8
HOSE RECOMMENDATIONS ..................................................................................................................................9
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................9
HTMA REQUIREMENTS .........................................................................................................................................10
OPERATION ............................................................................................................................................................ 11
TOOL PROTECTION & CARE ................................................................................................................................13
TROUBLESHOOTING ............................................................................................................................................14
ACCESSORIES.......................................................................................................................................................15
SPECIFICATIONS ................................................................................................................................................... 15
GR29 PARTS ILLUSTRATION ................................................................................................................................ 16
GR29 PARTS LIST ..................................................................................................................................................17
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC GRINDER. This manual contains safety, operation, and routine mainte-
nance instructions. Servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
GR29 User Manual ◄ 3
SAFETY SYMBOLS
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► GR29 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The GR29 Hydraulic Grinder will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited
work areas such as excessive slopes and danger-
ous terrain conditions.
• Establish a training program for all operators to en-
sure safe operation.
• Do not operate this tool without rst reading this
manual.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Always wear safety equipment such as goggles,
gloves, safety shoes, ear, breathing and head protection at all times when operating the tool.
• Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers be-
fore energizing the hydraulic power source. Be sure
all hose connections are tight.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort and may
cause damage to the tool.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled tool.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained per-
sonnel.
• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use
daily.
• Do not tighten or loosen the wheel nut by impact.
Hold the shaft with a second wrench on the the ats
behind the wheel and tighten securely.
• Do not overreach. Maintain proper footing and balance at all times.
• Always hold the tool with both hands when the unit
is running. Use a rm grip.
• Keep all parts of your body away from the rotating
wheel.
• Do not wear loose clothing or unbound long hair
when operating the tool. Loose items can get entangled with the tool and cause serious injury.
• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool.
Wipe all couplers clear before connecting. Failure to
do so may result in damage to the quick couplers
and cause overheating. Use only lint-free cloths.
• Do not exceed the rated limits of the tool or use the
tool for applications beyond its design capacity.
• Always keep critical tool markings, such as labels
and warning stickers, legible.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
GR29 User Manual ◄ 5
SAFETY PRECAUTIONS
• Warning: Hydraulic uid under pressure could cause
skin injection injury. If you are injured by hydraulic
uid, get medical attention immediately.
• Keep the wheel off all surfaces when starting the
grinder.
• Always carry the tool with the wheel stopped.
• Make sure the wheel has stopped before setting
down the tool.
• Keep the handles clean and free of uid at all times.
• Always inspect wheels for possible damage before
installation.
• Never transport or store the tool with the wheel
mounted on the grinder.
• Never cock, jam or wedge the wheel during opera-
tion.
• Never cause sparks in the vicinity of ammable materials.
• Do not operate the tool with the wheel guard removed.
• Do not start grinding until you have a clear work
area and secure footing.
• Do not allow other persons near the tool when starting or cutting.
• Never operate the tool when you are tired or fatigued.
• Do not use a wheel that is cracked or otherwise
damaged.
• Always use wheels that conform to the specications given in the Operation section of this manual.
• Do not reverse wheel rotation direction by changing
uid ow direction.
• Always support and secure items being worked on.
• Caution when handling the work piece after grinding, object can be hot and have sharp edges, use
your personal protection equipment.
• Keep your work area clean and clear of tripping hazards, oily surfaces and hoses laying about can be
hazardous.
• Make sure adequate lighting is always available.
• Never operate the tool if you cannot be sure that
underground utilities are not present. Underground
electrical utilities present an electrocution hazard.
Underground gas utilities present an explosion hazard. Other underground utilities may present other
hazards.
• Do not operate this tool in a potentially explosive environment. Do not grind on vessels containing combustible substances.
• Any use of this tool outside those stated in this manual are forbidden.
6 ► GR29 User Manual
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