I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/ Nombre y apellido/Cognom e eno me
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Concrete Cutting Chainsaw, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2.Make/Marke/Marque/Marca/Marca
Stanley
3.Type/Typ/Type/Tipo/Tipo:DS113000, DS115000
4.Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
DECLARATION OF CONFORMITY ....................................................................................................................................................................... 2
FIGURE 17. POSITIONING THE CHAIN ......................................................................................................................................................... 16
FIGURE 18. SECURING THE CHAIN .............................................................................................................................................................. 16
FIGURE 19. CENTERING THE RIVET HUB ................................................................................................................................................... 17
FIGURE 20. APPLYING THE OIL ..................................................................................................................................................................... 17
FIGURE 21. FORMING A RIVET HEAD .......................................................................................................................................................... 17
DS11 PARTS ILLUSTRATION .............................................................................................................................................................................. 21
DS11 PARTS LIST ................................................................................................................................................................................................ 22
SERVICING THE STANLEY DIAMOND CHAIN SAW. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
DS11 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► DS11 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The DS11 Concrete Chain Saw will provide safe and
dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Establish a training program for all operators to en-
sure safe operation.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Do not operate the chain saw unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear,
breathing, head protection, leg protection, gloves,
snug tting clothing and safety shoes at all times
when operating the chain saw.
• Do not overreach. Maintain proper footing and bal-
ance at all times.
• Do not inspect or clean the chain saw while the hy-
draulic power source is connected. Accidental engagement of the chain saw can cause serious injury.
• Always connect hoses to the chain saw hose cou-
plers before energizing the hydraulic power source.
Make sure all hose connections are tight.
• Do not operate the chain saw at uid temperatures
above 140 °F/60 °C. Operation at higher temperatures can cause higher than normal temperatures
at the chain saw which can result in operator discomfort.
• Do not rely exclusively upon the safety devices built
into the chain saw. As a chain saw user, several
steps must be taken to keep your cutting jobs free
from accident or injury:
a. With a basic understanding of kickbacks, you
can reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
b. Keep a good rm grip on the chain saw with
both hands, the right hand on the rear handle
and the left hand on the front handle when oper-
ating the chain saw. Use a rm grip with thumbs
and ngers encircling the chain saw handles. A
rm grip helps reduce kickbacks and maintains
control of the chain saw. Do not let go.
c. Make sure the area in which you are cutting is
free of obstructions.
d. Cut at rated operating speeds (gpm).
e. Do not overreach or cut above shoulder height.
f. Only use replacement bars and chains specied
by Stanley or the equivalent.
• Make sure the chain guard is in place before operating the chain saw.
• Remove or control the water slurry to prevent yourself or others from slipping while cutting.
• Provide adequate ventilation in closed areas when
operating a gas or diesel hydraulic power source.
• Do not operate a hydraulic power source or a hydraulic diamond saw in an explosive atmosphere.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
DS11 User Manual ◄ 5
SAFETY PRECAUTIONS
• Always be well rested and mentally alert before operating the chain saw.
• Do not allow bystanders near the chain saw when
starting or cutting.
• Do not start cutting until you have a clear work area
and secure footing.
• Keep all parts of the body away from the chain saw
during operation, including loose clothing and long
hair.
• Carry the chain saw with the tool de-energized and
the bar and chain to the rear of your body.
• Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely
assembled. Make sure the chain stops moving
when the control trigger is released.
• Keep the handle dry, clean and free of hydraulic
uid.
• Do not use the chain saw near energized transmis-
sion lines.
• Turn off the power source or move the hydraulic
control valve to neutral before setting the chain saw
down.
• Use a guide bar scabbard when transporting the
chain saw.
• Know the location of buried or covered utilities before starting work.
• To avoid personal injury or equipment damage, all
chain saw repair, maintenance and service must
only be performed by authorized and properly
trained personnel.
• Make sure the chain breaker and rivet spinner are
securely mounted on at, clean work surfaces.
Check the mounting screws/bolts often.
• Check all chain breaker and rivet spinner components regularly for wear and general condition.
• Avoid contact with the saw bar rails as they can become very sharp during use.
• Provide adequate lighting when operating the saw in
a darkened area or at night.
• Always keep critical tool markings, such as labels
and warning stickers legible. Always replace stickers and decals that have become worn or damaged.
• Be observant of hydraulic and water hoses that lay
about the work area, especially in trenches where
they can be hidden from view due to liquids that
have accumulated within the space.
• Keep all parts of the body away from the cleats that
are attached to the saw, as these are sharp and can
be a puncture hazard.
• Improper handling, use, or maintenance can result
in an oil leak or burst. Do not contact an oil leak as
high pressure oil can cause injection into the body.
• Never stand in the path of the discharge, as ejection
of material from the work piece can cause personal
injury.
• Never use the saw in a potentially explosive atmosphere.
• WARNING: Hydraulic uid under pressure could
cause skin injection injury. If you are injured by
hydraulic uid, get medical attention immediately.
6 ► DS11 User Manual
L
WA
108
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic toolson
or near electric lines mayresultin deathor
Forproper and safe operationreadownersmanual
and mwke sure that you have been properly
trained in correct procedures requiredforwork
serious injury.
on or around electric lines.
ELECTROCUTION
HAZARD
DANGER
12535
28409
E
40 LPM @ 138 BAR
EHTMA CATEGORY
11207
29530
D
30 LPM @ 138 BAR
EHTMA CATEGORY
TOOL STICKERS & TAGS
12535
Circuit “E” Decal – DS115000 Only
11207
Circuit “D” Decal – DS113000 Only
•CORRECTLY CONNECT HOSES TO TOOL ‘IN’ AND ‘OUT’
PORTS. •IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. •CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. •FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
10-14 GPM / 38-53 LPM
DO NOT EXCEED 2000 PSI / 140 BAR
•DO NOT EXCEED SPECIFIED FLOW OR PRESSURE •USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM.
•USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM.
•CORRECTLY CONNECT HOSES TO TOOL ‘IN’ AND ‘OUT’
PORTS. •IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. •CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. •FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
03786 DS11300003790 DS115000
The safety tag (p/n 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
29530
Sound Level Decal
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
SAFETY INSTRUCTIONS FOR THIS
STANLEY AND DESCRIBED IN THE
DANGERDANGER
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
READ OPERATION MANUAL AND
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DS11 User Manual ◄ 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► DS11 User Manual
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