DS11
HYDRAULIC
DIAMOND SAW
USER MANUAL
Safety, Operation and Maintenance
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
62211 5/2014 Ver. 9
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/ Nombre y apellido/Cognom e eno me
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category:
Concrete Cutting Chainsaw, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
Stanley
3. Type/Typ/Type/Tipo/Tipo: DS113000, DS115000
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN ISO
EN ISO
EN ISO
ISO
ISO
Machinery Directive
12100-1:2009
12100-2:2009
3744:2009
20643:2005
10726:1992
2006/42/EC:2006
Self
Self
Self
Self
Self
Self
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Date/Datum/le/Fecha/Data 1-4-11
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
1/4/2011
DECLARATION OF CONFORMITY
2 ► DS11 User Manual
WARNING
IMPORTANT
TABLE OF CONTENTS
DECLARATION OF CONFORMITY ....................................................................................................................................................................... 2
SAFETY SYMBOLS ............................................................................................................................................................................................... 4
SAFETY PRECAUTIONS ....................................................................................................................................................................................... 5
TOOL STICKERS & TAGS ..................................................................................................................................................................................... 7
HOSE TYPES ......................................................................................................................................................................................................... 8
HOSE RECOMMENDATIONS ............................................................................................................................................................................... 9
FIGURE 1. TYPICAL HOSE CONNECTIONS ................................................................................................................................................... 9
HTMA REQUIREMENTS ...................................................................................................................................................................................... 10
FIGURE 2. MAXIMUM CHAIN CLEARANCE ...................................................................................................................................................11
FIGURE 3. CHAIN SEGMENT WEAR ..............................................................................................................................................................11
OPERATION ..........................................................................................................................................................................................................11
FIGURE 4. CHAIN DIRECTION ....................................................................................................................................................................... 12
FIGURE 5. MAKING CUTS .............................................................................................................................................................................. 12
FIGURE 6. TYPES OF CUTS (CHAIN GUARD REMOVED FOR CLARITY) .................................................................................................. 12
MAINTENANCE & ADJUSTMENTS ..................................................................................................................................................................... 14
FIGURE 7. RAIL WEAR ................................................................................................................................................................................... 14
FIGURE 8. PULLING THE CHAIN ................................................................................................................................................................... 14
FIGURE 9. EXPOSED DRIVE LINK TANG ...................................................................................................................................................... 14
FIGURE 10. CHAIN BREAKER MOUNTING ................................................................................................................................................... 15
FIGURE 11. REMOVABLE RIVET HEADS ...................................................................................................................................................... 15
FIGURE 12. INSERTING THE CHAIN ............................................................................................................................................................. 15
FIGURE 13. REMOVING A RIVET ................................................................................................................................................................... 15
FIGURE 14. REMOVING THE PUNCH ........................................................................................................................................................... 16
FIGURE 15. REPLACING THE PUNCH .......................................................................................................................................................... 16
FIGURE 16. RIVET SPINNER MOUNTING ..................................................................................................................................................... 16
FIGURE 17. POSITIONING THE CHAIN ......................................................................................................................................................... 16
FIGURE 18. SECURING THE CHAIN .............................................................................................................................................................. 16
FIGURE 19. CENTERING THE RIVET HUB ................................................................................................................................................... 17
FIGURE 20. APPLYING THE OIL ..................................................................................................................................................................... 17
FIGURE 21. FORMING A RIVET HEAD .......................................................................................................................................................... 17
FIGURE 22. SPINNER OILING CHAMBERS .................................................................................................................................................. 17
TOOL PROTECTION & CARE ............................................................................................................................................................................. 18
TROUBLESHOOTING ......................................................................................................................................................................................... 19
SPECIFICATIONS ................................................................................................................................................................................................ 20
ACCESSORIES.................................................................................................................................................................................................... 20
DS11 PARTS ILLUSTRATION .............................................................................................................................................................................. 21
DS11 PARTS LIST ................................................................................................................................................................................................ 22
DIAMOND CHAIN APPLICATIONS ...................................................................................................................................................................... 24
SERVICING THE STANLEY DIAMOND CHAIN SAW. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
DS11 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► DS11 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The DS11 Concrete Chain Saw will provide safe and
dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage.
• Establish a training program for all operators to en-
sure safe operation.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Do not operate the chain saw unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear,
breathing, head protection, leg protection, gloves,
snug tting clothing and safety shoes at all times
when operating the chain saw.
• Do not overreach. Maintain proper footing and bal-
ance at all times.
• Do not inspect or clean the chain saw while the hy-
draulic power source is connected. Accidental engagement of the chain saw can cause serious injury.
• Always connect hoses to the chain saw hose cou-
plers before energizing the hydraulic power source.
Make sure all hose connections are tight.
• Do not operate the chain saw at uid temperatures
above 140 °F/60 °C. Operation at higher temperatures can cause higher than normal temperatures
at the chain saw which can result in operator discomfort.
• Do not rely exclusively upon the safety devices built
into the chain saw. As a chain saw user, several
steps must be taken to keep your cutting jobs free
from accident or injury:
a. With a basic understanding of kickbacks, you
can reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
b. Keep a good rm grip on the chain saw with
both hands, the right hand on the rear handle
and the left hand on the front handle when oper-
ating the chain saw. Use a rm grip with thumbs
and ngers encircling the chain saw handles. A
rm grip helps reduce kickbacks and maintains
control of the chain saw. Do not let go.
c. Make sure the area in which you are cutting is
free of obstructions.
d. Cut at rated operating speeds (gpm).
e. Do not overreach or cut above shoulder height.
f. Only use replacement bars and chains specied
by Stanley or the equivalent.
• Make sure the chain guard is in place before operating the chain saw.
• Remove or control the water slurry to prevent yourself or others from slipping while cutting.
• Provide adequate ventilation in closed areas when
operating a gas or diesel hydraulic power source.
• Do not operate a hydraulic power source or a hydraulic diamond saw in an explosive atmosphere.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
DS11 User Manual ◄ 5
SAFETY PRECAUTIONS
• Always be well rested and mentally alert before operating the chain saw.
• Do not allow bystanders near the chain saw when
starting or cutting.
• Do not start cutting until you have a clear work area
and secure footing.
• Keep all parts of the body away from the chain saw
during operation, including loose clothing and long
hair.
• Carry the chain saw with the tool de-energized and
the bar and chain to the rear of your body.
• Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely
assembled. Make sure the chain stops moving
when the control trigger is released.
• Keep the handle dry, clean and free of hydraulic
uid.
• Do not use the chain saw near energized transmis-
sion lines.
• Turn off the power source or move the hydraulic
control valve to neutral before setting the chain saw
down.
• Use a guide bar scabbard when transporting the
chain saw.
• Know the location of buried or covered utilities before starting work.
• To avoid personal injury or equipment damage, all
chain saw repair, maintenance and service must
only be performed by authorized and properly
trained personnel.
• Make sure the chain breaker and rivet spinner are
securely mounted on at, clean work surfaces.
Check the mounting screws/bolts often.
• Check all chain breaker and rivet spinner components regularly for wear and general condition.
• Avoid contact with the saw bar rails as they can become very sharp during use.
• Provide adequate lighting when operating the saw in
a darkened area or at night.
• Always keep critical tool markings, such as labels
and warning stickers legible. Always replace stickers and decals that have become worn or damaged.
• Be observant of hydraulic and water hoses that lay
about the work area, especially in trenches where
they can be hidden from view due to liquids that
have accumulated within the space.
• Keep all parts of the body away from the cleats that
are attached to the saw, as these are sharp and can
be a puncture hazard.
• Improper handling, use, or maintenance can result
in an oil leak or burst. Do not contact an oil leak as
high pressure oil can cause injection into the body.
• Never stand in the path of the discharge, as ejection
of material from the work piece can cause personal
injury.
• Never use the saw in a potentially explosive atmosphere.
• WARNING: Hydraulic uid under pressure could
cause skin injection injury. If you are injured by
hydraulic uid, get medical attention immediately.
6 ► DS11 User Manual
L
WA
108
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic toolson
or near electric lines mayresultin deathor
Forproper and safe operationreadownersmanual
and mwke sure that you have been properly
trained in correct procedures requiredforwork
serious injury.
on or around electric lines.
ELECTROCUTION
HAZARD
DANGER
12535
28409
E
40 LPM @ 138 BAR
EHTMA CATEGORY
11207
29530
D
30 LPM @ 138 BAR
EHTMA CATEGORY
TOOL STICKERS & TAGS
12535
Circuit “E” Decal – DS115000 Only
11207
Circuit “D” Decal – DS113000 Only
03786
GPM Sticker (DS113000)
03790
GPM Sticker (DS115000)
71073
CE Tool Plate
12412
Warning Decal
28409
Composite Decal
71073
12412
7-9 GPM / 26-34 LPM
DO NOT EXCEED 2000 PSI / 140 BAR
•DO NOT EXCEED SPECIFIED FLOW OR PRESSURE •USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM.
•USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM.
•CORRECTLY CONNECT HOSES TO TOOL ‘IN’ AND ‘OUT’
PORTS. •IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. •CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. •FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
10-14 GPM / 38-53 LPM
DO NOT EXCEED 2000 PSI / 140 BAR
•DO NOT EXCEED SPECIFIED FLOW OR PRESSURE •USE
CLOSED-CENTER TOOL ON CLOSED-CENTER SYSTEM.
•USE OPEN-CENTER TOOL ON OPEN-CENTER SYSTEM.
•CORRECTLY CONNECT HOSES TO TOOL ‘IN’ AND ‘OUT’
PORTS. •IMPROPER HANDLING, USE OR MAINTENANCE
OF TOOL COULD RESULT IN A LEAK, BURST OR OTHER
TOOL FAILURE. •CONTACT AT A LEAK OR BURST CAN
CAUSE OIL INJECTION INTO THE BODY. •FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
PERSONAL INJURY.
03786 DS113000 03790 DS115000
The safety tag (p/n 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY
DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE
PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
29530
Sound Level Decal
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
SAFETY INSTRUCTIONS FOR THIS
STANLEY AND DESCRIBED IN THE
DANGERDANGER
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
READ OPERATION MANUAL AND
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DS11 User Manual ◄ 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
8 ► DS11 User Manual
Min. Working Pressure
USE
(Press/Return)
HOSE RECOMMENDATIONS
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
DS11 User Manual ◄ 9
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
10 ► DS11 User Manual
IMPORTANT
OPERATION
PREOPERATION PROCEDURES
CHECK THE POWER SOURCE
1. Using a calibrated ow meter and pressure gauge,
make sure the hydraulic power source develops a
ow of 7-9 gpm/26-34 lpm at 2000 psi/140 bar.
2. Make certain that the power source is equipped with
a relief valve set to open at 2100-2250 psi/145-155
bar.
3. Make certain that the power source return pressure
does not exceed 250 psi/17 bar.
CONNECT HYDRAULIC HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections. If necessary, use a
light-weight penetrating oil in a spray can to clean
the hose couplers before each connection.
2. Connect the hoses from the hydraulic power source
to the chain saw ttings or quick disconnects. It is a
good practice to connect return hoses rst and dis-
connect them last to minimize or avoid trapped pressure within the chain saw.
3. Observe the arrow on the couplers to ensure that
the ow is in the proper direction. The female coupler on the chain saw is the inlet (pressure) coupler.
4. Move the hydraulic circuit control valve to the “ON”
position to operate the chain saw.
NOTE:
If uncoupled hoses are left in the sun, pressure in-
crease inside the hoses might make them difcult to
connect. Whenever possible, connect the free ends
of the hoses together.
CHECK CHAIN AND BAR ADJUSTMENT
1. Check the chain tension often during operation, es-
pecially during the rst 1/2 hour when using a new
chain. Adjust the chain accordingly when it becomes
loose. Follow the procedures contained in the Maintenance and Adjustments section of this manual.
2. Make sure the chain does not exceed a clearance of
1/4 in./6 mm from the bar (see Figure 2). Exceeding
the maximum clearance increases the chance of the
chain being dislodged from the bar groove.
Min
1/16”
Figure 2. Maximum Chain Clearance
3. Make sure the bar attaching nuts are fully tightened
and the chain guard is in place.
CHECK CHAIN SEGMENT WEAR
1. Using adjustable calipers, measure several chain
segments as illustrated in Figure 3.
CONNECTING TO A WATER SUPPLY
1. Using a standard garden hose, connect the DS11 to
a city or auxiliary water supply.
2. Holding the saw away from your body, turn the saw
on and read the water pressure at the water gauge.
Water pressure must be at least 35 psi/2.4 bar to
avoid damage to the saw bar and chain.
3. If you plan on operating the chain saw in freezing
weather, make sure you purge all the water from the
system after each use.
4. If the water pressure is below 35 psi/2.4 bar, make
the required adjustments to the water supply. If the
required pressure cannot be achieved, you must
use the Stanley Electric Water Pump Kit (Part
Number 26020 or the Power Unit Water Pump Kit
P/N 29361).
Figure 3. Chain Segment Wear
2. If the average measurement is less than 1/16inch/1.6 mm, then the chain must be replaced. Refer
to your Service Manual for chain replacement procedures.
CHECK THE WATER SUPPLY
Chain and bar damage will occur if the chain saw
operates without the proper water supply.
1.
Always have water running before starting the chain
saw.
2. Water ow must be 4 gpm/15 lpm at 50 psi/3.5 bar
minimum.
DS11 User Manual ◄ 11
NOTICE
OPERATION
OPERATING PROCEDURES
NEW SAW CHAIN BREAK-IN
1. Always make sure the bar and sprocket are in good
condition.
2. Turn on the water supply.
3. Operate the chain saw for two minutes (away from
the intended cut) and then check the chain tension.
4. Adjust accordingly using the procedures contained
in the Maintenance and Adjustments section of this
manual.
NOTE:
The chain is designed to only operate in one direc-
tion. Make sure the chain is installed so the bumper
guard proceeds each diamond segment. (See Figure
4).
2. Make your cuts in the order shown in Figure 5, starting with cut 1 (base horizontal cut) and proceeding
with the remaining three cuts.
Figure 5. Making Cuts
3. Outline the concrete area with a permanent marker
for a visual guide.
4. Know what kind of material and how much reinforcing you are going to cut.
TYPES OF CUTS
The DS11 can be operated using the types of cuts shown
in Figure 6. When making cuts:
Correct
Incorrect
Figure 4. Chain Direction
CUTTING TIPS
The following are general cutting procedures and
techniques. Differences in the terrain and the type of
material being cut will make this information more or
less valid for particular areas. For advice on specic
cutting problems or techniques, consult your local
Stanley Representative. He/she can often provide
information that will make your work safer and more
productive.
PLAN THE CUT
1. Plan your cuts to prevent injury to yourself and to
keep from pinching the saw bar and chain as a result of falling pieces of concrete, brick, etc.
DOWN CUT
PLUNGE CUT
UP CUT
Figure 6. Types of Cuts
(Chain guard removed for clarity)
1. Do not use a cutting force in excess of 45 lbs/20
kg. Excessive force causes the chain to slow down
or stall and causes premature wear of the saw bar
and chain.
12 ► DS11 User Manual
OPERATION
2. Always maintain a high chain speed. High chain
speeds produce the best results.
3. Avoid aggressive/heavy plunge forces. Aggressive
plunge force creates spalling of the concrete when
the saw bar and chain exits and causes premature
bar and chain wear.
COLD WEATHER OPERATION
If the saw is to be used during cold weather, preheat the
hydraulic uid at low power source speed. When using
the normally recommended uids, uid should be at or
above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or chain saw can result
from use with uid that is too viscous or thick.
DS11 User Manual ◄ 13
MAINTENANCE & ADJUSTMENTS
GENERAL MAINTENANCE TIPS
Several simple maintenance tasks which, if performed,
can keep a chain saw operating at a high level of ef-
ciency. Routine maintenance also keeps replacement
costs down on the parts of the chain saw, which occasionally wear out.
If any chain saw disassembly is required, refer to the
Service Manual.
SAW BAR RAIL
A quick check can be made to determine if saw bar rail
or chain segment wear exists. Figure 6 shows a worn
saw bar rail.
CHAIN TENSION ADJUSTMENT
Correct chain tension is very important throughout the
life of the chain. Check the chain tension often during
use (when the chain saw is stopped and the saw bar and
chain have cooled off). The chain should move easily
around the saw bar when pulled by hand. To adjust the
chain tension:
1. Turn off the water and power supplies.
2. Loosen the two saw bar attachment nuts (Item 62,
Parts Illustration).
3. Using the saw bar adjustment screw (Item 65, Parts
Illustration), tighten the chain until you are still able
to rotate it one full revolution by hand (Figure 8).
Figure 7. Rail Wear
If the saw bar rails are worn, use a at le and dress
each one until it is at and square with the side of the
saw bar (Figure 7).
Also make sure the saw bar is perfectly straight. If bows
or bends are present in the saw bar, it must be replaced
before dressing any rail.
ROTATING THE SAW BAR
Maximum saw bar life can be achieved by occasionally
turning the bar over so the top and bottom bar surfaces
wear evenly. Refer to the saw bar disassembly procedures in the Service Manual for further details.
Figure 8. Pulling the Chain
4. Using hand and nger protection pull the chain
around the saw bar to make sure it properly ts the
sprocket and saw bar. The chain should be easily
pulled.
5. Fully tighten the two saw bar attachment nuts.
NOTE:
Adjust the chain tension each time the drive link
tang hangs fully exposed from the groove at the bottom of the saw bar (Figure 9).
Min
1/16”
Figure 9. Exposed Drive Link Tang
14 ► DS11 User Manual
MAINTENANCE & ADJUSTMENTS
SERVICING THE CHAIN
The following procedures explain how to break a
chain using Stanley’s bench mounted chain breaker
(P/N 20858) to remove a worn or damaged segment.
1. Mount the chain breaker ush with the side or front
of a at, clean work surface (Figure 10).
Figure 10. Chain Breaker Mounting
NOTE:
The Stanley chain breaker is only designed to re-
move rivet heads from the connecting links, not
from a chain segment. The rivet heads shown in the
shaded areas of Figure 11 are the only ones that can
be removed.
Figure 11. Removable Rivet Heads
2. Place the chain (the portion that you want broken)
into the slot of the anvil pushing it forward until the
bottom connecting link is ush with the far side of
the slot (Figure 12).
Figure 12. Inserting the Chain
3. Position the rivet head you want removed directly
under the chain breaker punch and then pull the
handle down far enough to remove the rivet (Figure
13). Do not use excessive force.
Figure 13. Removing a Rivet
DS11 User Manual ◄ 15
MAINTENANCE & ADJUSTMENTS
REPLACING THE CHAIN BREAKER
PUNCH
If the chain breaker punch (P/N 22801) becomes worn
or damaged, use the following procedures for replacement.
1. Remove the punch by loosening the set screw (Figure 14).
Figure 16. Rivet Spinner Mounting
2. Lay the chain across the plastic chain supports and
then rotate the supports so the rivet head is centered between the take-up handle pocket and the
spinner anvil (Figure 17).
Figure 14. Removing the Punch
2. Insert a new punch into the holder and push it up
until it is fully seated (Figure 15). Secure the punch
to the chain breaker holder by fully tightening the
set screw.
Figure 15. Replacing the Punch
SPINNING RIVETS
The following procedures explain how to spin rivets using Stanley’s bench-mounted rivet spinner (P/N 20857)
to assembly the chain.
1. Mount the rivet spinner ush with the side or front of
a at, clean work surface (Figure 16).
Figure 17. Positioning the Chain
3. Turn the take-up handle until the chain is tight
against the spinner anvil (Figure 18).
Rivet Spinner
Crank
Figure 18. Securing the Chain
4. Turn the rivet spinner crank a few times to center the
rivet hub in the spinner anvil (Figure 19).
Take-up
Handle
16 ► DS11 User Manual
MAINTENANCE & ADJUSTMENTS
Take-up HandleRivet Spinner
Crank
Figure 19. Centering the Rivet Hub
5. Apply a few drops of oil to the rivet hub (Figure 20).
NOTE:
The rivet spinner is equipped with oiling chambers and
should be maintained periodically with a light-weight oil
(Figure 22).
Figure 22. Spinner Oiling Chambers
Figure 20. Applying the Oil
6. Turn the spinner crank while slowly running the takeup handle inward (approximately one full revolution)
until the rivet head is formed (Figure 21).
NOTE:
The take-up handle provides pressure while the
spinner anvil forms the rivet head.
Figure 21. Forming a Rivet Head
DS11 User Manual ◄ 17
NOTICE
TOOL PROTECTION & CARE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse cir-
cuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
18 ► DS11 User Manual
• Do not exceed the rated ow and pressure. See
Specications page in this manual for correct ow
rate and rated pressure. Rapid failure of the internal
seals may result.
• Always keep critical tool markings, such as warning
stickers and tags legible.
• Tool repair should be performed by experienced
personnel only.
• Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Do not use the tool for applications for which it was
not intended.
TROUBLESHOOTING
PROBLEM CAUSE REMEDY
Excessive vibration and cuts rough. Loose chain tension. Retension the chain.
Excessive feed force. Reduce feed force.
Chain saw will not cut straight. Operator feed force not applied
directly over centerline of saw.
Accumulated saw bar wear and
uneven chain segment prole wear.
Loss of power. Drive sprocket slipping on
Trantorque® adapter.
Chain saw does not run. Power source not functioning. Check power source for proper ow and
Coupler or hoses are blocked. Remove obstruction.
Mechanical failure. Disassemble the chain saw and inspect for
Chain saw runs backwards. Pressure and return hoses reversed. Connect for proper ow direction. Motor
Trigger is hard to press. Pressure and return hoses reversed. Connect to proper ow direction. Motor
Back pressure too high. Should not exceed 250 psi/17 bar @ 9
Fluid leakage around drive sprocket. Motor shaft seal failure. Replace as required.
Fluid leakage between the rear gear
housing and the chain saw adaptor.
Fluid leakage between the valve
handle and the extension housing.
Fluid leakage between the extension
housing assembly and the chain saw
adaptor.
Chain saw cuts slow. Insufcient hydraulic uid ow or low
Excessive vibration and cuts rough. Segment(s) broken or missing from
Motor face seal failure. Replace as required.
Oil tube seal failure. Replace as required.
Oil tube seal failure. Replace as required.
relief valve setting.
Back pressure too high. Should not exceed 250 psi/17 bar @ 9
Loss of diamond segment side
clearance.
Hydraulic uid mixed in water supply. Check motor for leaks.
Chain segment dulled because of
continuous use in hard material or
rebar.
Wrong chain for application. Scale down to a lower numbered chain.
Wire edged bar rails. Dress rails square.
chain.
Move left hand closer to centerline of saw
bar.
Turn the saw bar over and dress rails
square. Replace the saw bar and chain.
Adjust and tighten Trantorque® adapter,
(35 ft lbs/47 Nm).
pressure (7–9 gpm/26–34 lpm @ 2000
psi/140 bar).
damage.
shaft must rotate clockwise.
shaft must rotate clockwise.
gpm/34 lpm measured at the end of the
chain saw’s operating hoses.
Adjust proper hydraulic uid ow to proper
gpm. For optimum performance, adjust
relief valve to 2100–2250 psi/145–155 bar.
gpm/34 lpm measured at the end of the
chain saw’s operating hoses.
Replace the chain.
Redress segment by cutting in abrasive
material (i.e., concrete, build-block, etc.).
NOTE: This indicates that the wrong
chain is being used.
Remove and repair broken segment or
replace chain.
DS11 User Manual ◄ 19
SPECIFICATIONS
Cutting Depths .................................................................................................................. 15 or 18 inch / 38 or 46 cm
Bar Lengths ...................................................................................................................... 15 or 18 inch / 38 or 46 cm
Input Flow Range
DS113000 .................................................................................................................................7-9 gpm / 26-34 lpm
DS115000 ......................................................................................................................................... 12 gpm/45 lpm
Input Pressure ................................................................................................................................ 2000 psi / 140 bar
Chain Type ............................................................................................................................................ 3/8 inch Pitch
Weight (with bar) .................................................................................................................................26 lbs / 11.8 kg
Length........................................................................................................................... 35 or 38 inches / 89 or 97 cm
Width .................................................................................................................................................9 inches / 23 cm
Lubrication / Cooling ................................................................................................... Internal Water Channels in Bar
Porting ...................................................................................................................................................-8 SAE O-ring
Connection ........................................................................................3/8 inch Flush-Face Quick Disconnect Coupler
Hose Whips ........................................................................................................................................................... Yes
Sound Power Level (ISO 3744) ......................................................................................................................108 dBa
Sound Pressure Levels @ Operator 1 meter (ISO 3744) .................................................................................95 dBa
Vibration Level (ISO 8662-1) ....................................................................................................................... 3.7m/sec
ACCESSORIES
Chain Repair Spinner ........................................................................................................................................20857
Diamond Chain Repair Breaker.........................................................................................................................20858
Diamond Chain Repair Kit (includes P/N 20857 & 20858) ................................................................................ 20856
Wall Walker (Standard Equipment on Newer Models) ...................................................................................... 23176
Drive Sprocket ................................................................................................................................................... 20470
Replacement Nose Sprocket ............................................................................................................................. 22800
Sprocket Wrench ............................................................................................................................................... 23517
3/8 inch Flush-Face Coupler Set ....................................................................................................................... 03971
1/2 inch Flush-Face Coupler Set ....................................................................................................................... 03974
25 feet, 1/2 inch Dual Hose with Flush-Face Couplers .....................................................................................31972
50 feet, 1/2 inch Dual Hose with Flush-Face Couplers .....................................................................................31848
15 inch Bar, Sprocket Nose ...............................................................................................................................30305
18 inch Bar, Sprocket Nose ...............................................................................................................................30306
Diamond Ultra-32, Sealed Chain for 15 inch Bar ..............................................................................................56801
Diamond Pinnacle-32, Sealed Chain for 15 inch Bar ........................................................................................ 56803
Diamond Ultra-37, Sealed Chain for 18 inch Bar ..............................................................................................56802
Diamond Pinnacle-32, Sealed Chain for 18 inch Bar ........................................................................................ 58632
Speed Hook Kit..................................................................................................................................................39496
Water Pump, 12 VDC, DC Plug ................................................................................................................. DCP30100
Water Pump, 12 VDC, Battery Clips .......................................................................................................... DCP30101
2
20 ► DS11 User Manual
678
40
DS11 PARTS ILLUSTRATION
Item 39
torque to
23-30 ft lbs /
276--360 inch
lbs
4
3
11
66
33
1
16
4
37
34
67
23
15
39
64
38
7
9
54
41
2
59
17
9
28
14
49
61
31
44 45
55
30
12
36
42
22
18 19 20
5
58
24
35
57
32
27
13
48
29
52
51
43
50
68
22
65
46 47
10
21
1314 12
56
DS11 User Manual ◄ 21
DS11 PARTS LIST
PART
ITEM
NO.. QTY DESCRIPTION
1 00018 1 O-RING 7/16 X 9/16 X 1/16 -013*
2 00112 1 QUAD RING 1/4 X 3/8 X 1/16 -010*
3 00174 2 OIL TUBE
4 00175 8 O-RING 1/2 X 5/8 X 1/16 -014*
5 00787 1 CAPSCREW 1/4-20 X 1-1/4 HSFT SST
7 01211 1 O-RING 5/8 X 3/4 X 1/16 -016*
8 01420 1 HELICOIL 5/16-18 UNC X .312 LG.
9 01604 2 O-RING .755 X .949 X .097 -910*
10 01758 4 HSHCS 5/16-18 X 3-1/2
11 02004 2 #4 X 3/8 DRIVE SCREW
12 02643 3 WASHER
13 02649 3 HANDLE BAR RETAINER
14 02764 3 HSHCS 5/16-18 X 3/4
15 02766 2 WASHER .438" I.D.
16 02912 2 OIL TUBE
17 02916 1 COMPRESSION COIL SPRING
18 02920 1 ON-OFF VALVE SPACER
19 02925 1 VALVE SPOOL
20 02931 1 ON-OFF VALVE CAP
21 02936 1 HANDLE BAR
22 03006 4 CAPSCREW 5/16-18 X 3/4 HSFT
23 03276 2 HEX NUT 3/8-16UNC
24 03278 1 ROLL PIN 3/16 O.D. X 1.375 LG.
27 07473 1 HAND GUARD
28 09437 1 PLUG
29 11207 1 CIRCUIT TYPE "D" STICKER
30 11212 1 SOUND POWER LEVEL STICKER - 109
31 12175 2 WASHER 5/16" I.D.
32 12412 1 DANGER STICKER - ELECTRICAL
33 20453 1 EXTENSION HOUSING
34 20458 1 COMPRESSION COIL SPRING
35 20459 1 HOSE CLIP
36 20461 1 HANDLE STRUT ASSY
37 20463 1 WATER VALVE
38 20465 2 STUD
39 20471 1 TRANTORQUE ADAPTER
41 20721 1 BULK 3/16 CORD STOCK
42 22701 1 TORSION SPRING
43 22702 1 BAR ADJUSTMENT NUT
PART
ITEM
NO.. QTY DESCRIPTION
44 22704 1 SAFETY CATCH
45 22707 1 TRIGGER
46 22713 1 CHAIN SAW ADAPTOR
47 22714 1 5/16-18x2.750 FILL. HEAD, SS
48 22715 3 HSBH Capscrew, 5/16-18 x 5/8
49 08104 1 Plug 3/8 SAE
50 22752 1 NYLOCK NUT 5/16-18UNC
51 22945 1 CHAIN COVER
52 23196 2 CAPSCREW 5/16UNCx3/8 HSBH
54 25260 1 QUAD RING 3/8 X 1/2 X 1/16 -012*
55 25635 1 FLOW REGLTR.CRTRDG.
56 25688
23756
57 28409 1 COMPOSITE STICKER
58 28552 1 VALVE HANDLE ASSY (INCLUDES ITEM
59 31804 1 ROLL PIN 1/4 O.D. X 2.000 LG.
61 20470 1 DRIVE SPROCKET
64 22711 1 CHAIN GUARD
65 71071 1 NAME TAG - DS12
66 71073 1 TOOL PLATE
67 350237 1 HOLLOW HEX PLUG - 8 SAE
68 23176 1 WALL WALKER DS11
29530 1 SOUND POWER LEVEL STICKER (NOT
07386 1 GPM STICKER (NOT PICTURED)
1 MOTOR ASSY (SEE PAGE 23 FOR
STANDARD & UNDER WATER MOTOR
PARTS)
49)
PICTURED)
* Part of Seal Kit
SEAL KIT P/N 22798
00018 O-RING 1
00112 QUAD RING 1
00173 QUAD RING 1
00175 O-RING 8
00178 O-RING 1
00669 QUAD RING 1
01211 O-RING 2
01604 O-RING 2
01605 O-RING 3
02905 O-RING 1
03110 TEFLON SEAL 1
03847 HOSE WASHER 1
25260 QUAD RING 1
350771 O-RING 1
22 ► DS11 User Manual
DS11 MOTOR PARTS LIST
9
10
5
7
12
18
19
1 2
8
11
6
16 17
23
4
15
U/W - DENOTES USED ON
UNDER WATER MODELONLY
ITEM PART NO.. QTY DESCRIPTION
1 00148 1 BEARING
2 00170 1 RETAINING RING
3 00178 1 O-RING*
4 00208 8 HSHCS 1/4-20 X 1-3/4
00612 8 CAPSCREW (U/W DS115000)
5 00633 1 RET RING SPIROLOX INTERNAL
6 00669 1 QUAD RING*
7 01211 1 O-RING*
8 02905 1 O-RING*
9 03104 1 KEEPER-SEAL & BEARING
10 03110 1 ROTARY SHAFT SEAL *
11 03227 2 DOWEL PIN
06881 2 DOWEL PIN (U/W DS115000)
12 03280 1 SPACER, SEAL RACE
13 06316 2 BUSHING, GARLOCK
14 06838 2 DRIVE GEAR
06853 2 DRIVE GEAR (U/W DS115000)
13 14
3
13
22
11 20
ITEM PART NO.. QTY DESCRIPTION
15 06861 1 GEAR HOUSING ASSY (INCLUDES
ITEMS 13 & 20)
31849 1 GEAR HOUSING ASSY (U/W
DS115000) Incds Items 13 & 20
16 19884 1 SEAL GLAND
17 20466 1 MOTOR SHAFT
23752 1 MOTOR SHAFT (U/W)
18 20472 1 RETAINING RING EXTERNAL
19 21436 1 FRONT BEARING HOUSING ASSY
(INCLUDES ITEM 13 & EXPANDER
PLUGS)
20 25444 2 DOWEL PIN 1/4 X 1
22 73308 1 IDLER SHAFT KEYED
73309 1 IDLER SHAFT KEYED (U/W DS115000)
23 350771 1 O-RING*
* Part of Seal Kit 22798
DS11 User Manual ◄ 23
3
45
ITEM
DS11 PARTS LIST
ITEM P/N QTY DESCRIPTION
25 03972 1 COUPLER 3/8 FEM 3/8 NPT
(COUPLER SET P/N-03971)
26 03973 1 COUPLER 3/8 MALE 3/8 NPT
(COUPLER SET P/N-03971)
40 20497 1 WATER HOSE ASSY
53 23517 1 SPROCKET WRENCH
60 56725 1 HOSE ASSY 18 INCH
62 -------- 1 BAR (SEE ACCESSORIES ON
PAGE 20)
63 -------- 1 CHAINS (SEE BELOW OR AC-
CESSORIES ON PAGE 20).
62
63
26
40
25
60
53
DIAMOND CHAIN APPLICATIONS
MODEL BAR LENGTH P/N CORRECT APPLICATIONS
PINNACLE-32
PINNACLE-37
ULTRA-32
ULTRA-37
24 ► DS11 User Manual
15 INCH
18 INCH
15 INCH
18 INCH
56803
58632
56801
56802
VERY HARD AGGREGATE CONCRETES (FLINT, CHERT, GRANITE, ETC). HEAVY
STEEL REINFORCING, 5/8 INCH/16 MM DIAMETER AND LARGER. MEDIUM/HARD
AGGREGATE CONCRETES (GRANITE, QUARTZ, RIVER ROCK, ETC). MODERATE
STEEL REINFORCING (WIRE MESH 3/8-1/2 INCH/10-12 MM DIAMETER). SOFT
AGGREGATE CONCRETE, CONCRETE BLOCK, MASONRY, “GREEN” CONCRETE,
HIGHLY ABRASIVE CONDITIONS.
MEDIUM/HARD AGGREGATE CONCRETES (GRANITE, QUARTZ, RIVER ROCK,
ETC). MODERATE STEEL REINFORCING (WIRE MESH 3/8-1/2 INCH/10-12 MM
DIAMETER). SOFT AGGREGATE CONCRETE, CONCRETE BLOCK, MASONRY,
“GREEN” CONCRETE, HIGHLY ABRASIVE CONDITIONS.
NOTES
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com
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