DL07
HYDRAULIC DRILL
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
49234 7/2014 Ver. 9
Weisbeck, Andy
Directive/Standards
No.
Approved body
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: DL0755001, DL0765201
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
ISO
ISO
ISO
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Nr
Numéro
No
n.
3744:2009
20643:2005
792-3:1994
Drill, Hydraulic
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► DL07 User Manual
Date/Datum/le/Fecha/Data 1-4-11
WARNING
IMPORTANT
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPE .............................................................................................................................................................. 7
HOSE RECOMMENDATIONS ..................................................................................................................................8
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8
HTMA REQUIREMENTS ...........................................................................................................................................9
OPERATION ............................................................................................................................................................10
TOOL PROTECTION & CARE ................................................................................................................................12
TROUBLESHOOTING ............................................................................................................................................13
SPECIFICATIONS ................................................................................................................................................... 14
TORQUE AND DRILL SPEEDS ..............................................................................................................................14
ACCESSORIES.......................................................................................................................................................15
DL07 PARTS ILLUSTRATION ................................................................................................................................. 16
DL07 PARTS LIST ...................................................................................................................................................17
UNDERWATER TOOLS DEPTH GUIDELINE .........................................................................................................18
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
DL07 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► DL07 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The model DL07 Hydraulic Drill will provide safe and
dependable service if operated in accordance with the
instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the
tool and hose before operation. Failure to do so could
result in personal injury or equipment damage.
• The operator must start in a work area without by-
standers. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained
or under the supervision of an instructor. Establish
a training program for all operators to ensure safe
operation.
• Always wear safety equipment such as goggles, ear
and head protection, and safety shoes at all times
when operating the tool. Use gloves and aprons
when necessary.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement
of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure
all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled drill.
• Never wear loose clothing that can get entangled in
the working parts of the tool.
• Keep all parts of your body away from the rotating
parts. Long hair or loose clothing can become drawn
into rotating components.
• Always use accessories that conform to the speci-
cations given in the OPERATION section of this
manual.
• Do not reverse impact wrench rotation direction by
changing uid ow direction.
• Release the trigger if the power supply has been in-
terrupted.
• When working near electrical conductors, always
assume that all conductors are energized and that
insulation, clothing and hoses can conduct electricity. Use hose labeled and certied as non-conductive.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Do not carry the tool by hoses.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
DL07 User Manual ◄ 5
TOOL STICKERS & TAGS
Please refer to the parts illustration for location of stickers.
28322
CE STICKER (CE)
58862
PRESSURE WARNING STICKER
D
30 LPM @ 138BAR
EHTMA CATEGORY
11207
CIRCUIT TYPE D STICKER (CE)
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon USA
Model No.
DL07
IW16
4-12 GPM/15-45 LPM
26-45 LPM / 7-12 GPM
2000 PSI / 140 BAR
140 BAR / 2000 PSI
60807
DL07 MODEL STICKER
WARNING
58864
ELECTRICAL WARNING STICKER
FOR USE ON OPEN CENTER AND
CLOSED CENTER HYDRAULIC
SYSTEMS. “SET FOR PROPER SYSTEM
28788
MANUAL STICKER (CE)
BEFORE USE”
11354
OC/CC STICKER
NOTE
THE INFORMATION LISTED ON
THE STICKERS SHOWN, MUST
BE LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY
BECOME WORN OR DAMAGED.
REPLACEMENTS ARE AVAILABLE
FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is attached
to the tool when shipped from the factory. Read
and understand the safety instructions listed on
this tag before removal. We suggest you retain
this tag and attach it to the tool when not in use.
OC/CC
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
RATED NO-LOAD SPEED
1000 RPM AT
8 GPM/30 LPM
29148
RPM STICKER
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6 ► DL07 User Manual
SAFETY TAG P/N 15875 (Shown smaller then actual size)
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
DL07 User Manual ◄ 7
Min. Working Pressure
USE
(Press/Return)
HOSE RECOMMENDATIONS
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
8 ► DL07 User Manual
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
DL07 User Manual ◄ 9
CAUTION
OPERATION
PREOPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated ow meter and pressure gauge,
check that the hydraulic power source develops a
ow of 4-12 gpm/15-45 lpm at 1000-2000 psi/70-
140 bar.
2. Make certain that the hydraulic power source is
equipped with a relief valve set to open at 2100
psi/145 bar minimum.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections.
2. Connect hoses from the hydraulic power supply to
the tool quick disconnects. It is good practice to con-
nect the return hose rst and disconnect it last to
minimize or avoid trapped pressure within the drill.
3. Observe the arrow on hose couplers to ensure that
the ow is in the proper direction. The male coupler
on the circuit hose end is the supply (pressure) coupler.
4. Make sure the circuit PRESSURE (male quick disconnect) hose is connected to the port at the back of
the drill handle. The circuit RETURN hose (female
quick disconnect) is connected to the port closest to
the trigger.
5. Move the hydraulic circuit control valve to the ON
position to direct hydraulic ow to the drill.
NOTE:
If uncoupled hoses are left in the sun, pressure in-
crease inside the hose may result in making them
difcult to connect. Whenever possible, connect the
free ends of the hoses together.
OPEN-CENTER (OC) OR CLOSED-CENTER
(CC) OPERATION
The DL07 can be congured to run on OC or CC circuits.
1. Determine the system type.
2. Remove the hex plug (81) from the spring cap.
FOR OPEN-CENTER OPERATION:
Using a 3/16 in. hex, reach through the hole in the spring
cap and turn the selector screw counter-clockwise until
meeting resistance (from the retaining ring). Turn the selector clockwise and then counter-clockwise to be sure
the selector is being stopped by the retaining ring. Do
not force the selector screw. Open-center operation is
now selected.
FOR CLOSED-CENTER OPERATION:
Using a 3/16 in. hex, reach through the hole in the spring
cap and turn the selector screw fully clockwise. When
the selector screw bottoms. Closed-center operation is
now selected.
To prevent damage to the retaining ring, do not
attempt to force the selector screw counter-clockwise
beyond the point of initial resistance.
Reinstall the hex plug. Failure to install the plug may introduce contaminants to the spool bore resulting in replacement of the valve spool and main housing.
DRILL OPERATION
1. Observe all safety precautions.
2. Place the selected drill bit fully into the chuck. Center the bit and tighten the chuck using the key provided. Remove the key and store away from the drill.
3. Momentarily press the trigger to ensure that the drill
bit rotates clockwise and runs true.
4. Select a work position that gives secure footing and
balance while operating the drill.
5. Press the drill against the work and squeeze the trigger.
The drilling method used is determined by the material
being drilled and the size and depth requirements of the
hole.
Brittle material such as rock, brick or concrete can be
drilled efciently when the bit is caused to strike (hammer) the hole bottom to break up the material. Without
hammering, the rotating bit will only grind down and become dull. The Stanley HD08 should be used for this
application.
ASSIST HANDLE
1. The assist handle (Item-22) can be installed on
either side of the DL07 to accommodate the user
preference. Install the handle into the 3/8-18NPT
hole located on the left or right side of (Item 69) gear
housing.
10 ► DL07 User Manual
OPERATION
Ductile material such as metal or wood is drilled efciently when a steady down force is applied to the drill
center to cause the bit to slice chips of material from the
hole bottom. When drilling in metal, use a cutting lubricant to prolong bit life and reduce the amount of force
required to drill effectively.
Large drill holes are more productively created from
small drill holes. Drill bits are incrementally selected to
enlarge the hole until the desired hole size is obtained.
Each bit selected must always be too large to thread and
jam into an existing hole; otherwise the bit may break
and endanger the operator.
COLD WEATHER OPERATION
If the wrench is to be used during cold weather, preheat
the hydraulic uid at low engine speed. When using the
normally recommended uids, uid temperature should
be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or wrench can result
from use with uid that is too viscous or too thick.
DL07 User Manual ◄ 11
NOTICE
TOOL PROTECTION & CARE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse cir-
cuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow (see Specications) in
this manual for correct ow rate and model number.
Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning
stickers and tags legible.
• Tool repair should be performed by experienced
personnel only.
• Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Do not use the tool for applications for which it was
not intended.
12 ► DL07 User Manual
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When
diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct
hydraulic ow and pressure to the tool as listed in the following table. Use a ow meter known to be accurate. Check
the ow with the hydraulic uid temperature at least 80 °F/27 °C.
PROBLEM CAUSE SOLUTION
Tool will not start. Power not being supplied. Check to make certain that both hoses are
connected.
Turn hydraulic circuit control valve ON.
Defective quick disconnects. Check each quick disconnect.
Low drilling torque. Relief valve set too low. Set relief valve at 2100 psi/145 bar.
Fluid restriction in hose or valve.
Excess ow and pressure loss.
Low tool speed. Fluid ow rate is too low. Check circuit ow rate.
High tool speed. Fluid ow rate is excessive. Check circuit ow rate. Add proper ow
Oil leaks around gear housing. Hydraulic pressure and return
hoses reversed.
Oil gets hot, power unit working
hard.
Oil leaks at reversing spool. Damaged O-rings. Replace as required.
Oil leak at motor cap face. Fasteners loose. Refer to Service Manual.
Open-center tool on a closedcenter circuit or vice-versa.
Circuit relief set too low. Adjust relief valve to 2100 psi/145 bar.
Too much oil going through tool. Adjust ow for 12 gpm/45 lpm maximum or
Wrong hydraulic uid. Circuit too
hot.
Face O-ring worn or missing. Replace as required.
Motor cap/main housing damaged.
Locate and remove restriction.
Use correct uid.
Fluid not warmed up. Preheat system.
Hoses too long for hose ID. Use shorter
hose.
Hose ID too small for hose length. Use
larger ID hose.
control valve or reduce the pump RPM.
Correct hose connections. Pressure should
be to the handle port away from the trigger,
return is near the trigger, then replace the
main shaft oil seal.
Use tools to match circuit.
less.
Refer to Operation section for correct uid/
circuit specications.
Replace as required.
DL07 User Manual ◄ 13
SPECIFICATIONS
Drive Size ............................................................................................................. 1/2 inch / 1.3 cm 3-Jaw Adjustable
5/8 -16 THD Chuck
Drill Torque ...................................................................................................... 20 ft lbs / 27 Nm at 2000 psi / 140 bar
Drill Speed ....................................................................................................................... 1000 rpm at 8 gpm / 30 lpm
RPM Range ................................................................................................................................................. 350–1500
Weight .....................................................................................................................................................8 lbs / 3.6 kg
Overall Length ....................................................................................................................................9 inch / 22.9 cm
Width ....................................................................................................................................................3.5 inch / 9 cm
Motor ...............................................................................................................................................................Integral
Pressure Range.............................................................................................................. 1000–2000 psi / 70–140 bar
Flow Range ................................................................................................................................... 4–12 gpm / 30 lpm
Optimum Flow ............................................................................................................................... 8 gpm / 15–34 lpm
System Type ...................................................................................Open and Closed Center, HTMA Type I, II and III
Porting ...................................................................................................................................................-8 SAE O-ring
Output Torque ................................................................................................................................ 500 ft lbs / 675 Nm
Connect Size and Type .................................................................................................... 3/8 inch NPT Male Adapter
TORQUE AND DRILL SPEEDS
TORQUE HYDRAULIC FLOW DRILL SPEED
4 ft lbs @ 500 psi / .5 Nm @ 35 bar 3 gpm / 11.3 lpm 350 rpm
9 ft lbs @ 1000 psi / 1.2 Nm @ 70 bar 4 gpm / 15 lpm 475 rpm
14 ft lbs @ 1500 psi / 1.9 Nm @ 105 bar 6 gpm / 23 lpm 750 rpm
19 ft lbs @ 2000 psi / 2.6 Nm @ 140 bar
8 gpm / 30 lpm
10 gpm / 38 lpm
1000 rpm
1250 rpm
SOUND AND VIBRATION DECLARATION
Test conducted on DL0755001 operated at standard 5 gpm input
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 87.6 dBA
Uncertainty, Kwa, in decibels 3 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels 79.6 dBA
Uncertainty, Kpa, in decibels 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard
ISO 3744
NOTE: The sum of a measured noise emission value and its associated uncertainty represents
an upper boundary of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096
Measured vibration emission value: a 1.4 m/sec²
Uncertainty: K 0.35 m/sec²
Values determined according to ISO 8662-1, ISO 5349-1,2
14 ► DL07 User Manual
ACCESSORIES
DESCRIPTION PART NUMBER
WOOD AUGER BITS, 5/8 INCH HEX
9/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) ...................................................................... 27845
13/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) .................................................................... 27847
WOOD AUGER BITS, 7/16 INCH HEX
9/16 inch dia × 8 inch Carbide Tipped Auger Bit (12 inch OAL) ........................................................................ 27850
11/16 inch dia × 8 inch Carbide Tipped Auger Bit (12 inch OAL) ....................................................................... 27851
13/16 inch dia × 8 inch Carbide Tipped Auger Bit (12 inch OAL) ...................................................................... 27852
15/16 inch dia × 8 inch Carbide Tipped Auger Bit (12 inch OAL) ...................................................................... 27853
1-1/16 inch dia × 8 inch Carbide Tipped Auger Bit (12 inch OAL) ..................................................................... 27854
9/16 inch dia × 12 inch Carbide Tipped Auger Bit (16 inch OAL) ...................................................................... 27855
11/16 inch dia × 12 inch Carbide Tipped Auger Bit (16 inch OAL) ..................................................................... 27856
13/16 inch dia × 12 inch Carbide Tipped Auger Bit (16 inch OAL) .................................................................... 27857
15/16 inch dia × 12 inch Carbide Tipped Auger Bit (16 inch OAL) .................................................................... 27858
1-1/16 inch dia × 12 inch Carbide Tipped Auger Bit (16 inch OAL) ................................................................... 27859
9/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) ...................................................................... 27860
11/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) ..................................................................... 27861
13/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) .................................................................... 27862
15/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) .................................................................... 27863
1-1/16 inch dia × 18 inch Carbide Tipped Auger Bit (22 inch OAL) ................................................................... 27864
13/16 inch dia × 36 inch Carbide Tipped Auger Bit (48 inch OAL) .................................................................... 27869
DL07 User Manual ◄ 15
DL07 PARTS ILLUSTRATION
48
56
41
3
75
11
52
46
6
81
66
49
12
54
74
37
27
5
29
26
14
57
15
45
9
50
15
1
76
23
36
24
25
79
40
60
1
18
43
47
42
4
59
39
44
17
2
68
7
13
19
70
67
65
63
64
10
21
78
61
62
72
73
77
22
35 30
33
16 ► DL07 User Manual
28
4
55
53
71
58
16
32
31
32
8
34
69
38
20
80
DL07 PARTS LIST
ITEM P/N QTY DESCRIPTION
1 00026 1 O-RING
2 00175 2 O-RING
3 00231 6 LOCKWASHER
4 00354 1 O-RING
5 00563 1 ROLL PIN
6 00713 2 DOWEL PIN
7 00717 1 O-RING
8 62229 2 CAPSCREW
9 01262 1 O-RING
10 01604 1 O-RING
11 02324 1 CAP AND PLUG, 1/2 INCH
12 03288 1 CAP AND PLUG, 3/8 INCH
13 03364 1 O-RING
14 05206 2 BUSHING
15 05207 2 BUSHING
16 06635 1 RETAINING RING
17 07224 2 BACKUP RING
18 07626 1 O-RING
19 07627 1 O-RING
20 07724 1 NYLOCK NUT
21 07970 1 ROLL PIN
22 08130 1 HANDLE
23 08161 2 PLANET SHAFT
24 08162 1 SHAFT KEEPER
25 08163 1 BEARING KEEPER
26 08165 2 PLANET GEAR ASSY
27 08166 1 RING GEAR
28 08175 1 BALL BEARING
29 08440 1 RETAINING RING
30 09621 1 SHAFT SEAL
31 62228 3 CAPSCREW
32 09623 5 LOCKWASHER
33 09624
27628
34 09687 1 CAPSCREW
35 09778 1 SEAL NUT
36 09779 1 OUTPUT SHAFT
37 11207 1 CIRCUIT TYPE D STICKER
38 11354 1 OC/CC STICKER
39 13995 1 BACKUP RING
40 — — NO ITEM
41 18206 6 CAPSCREW
42 20758 1 BUSHING
43 20760 1 BUSHING
44 20767 1 SEAL BACKUP WASHER
45 20769 1 IDLER GEAR ASSY
46 20770 1 MOTOR CAP ASSY (INCLUDES 1 BUSHING
47 20782 1 IDLER SHAFT
48 03972 1 3/8 NPT FLUSHFACE COUPLER BODY
1 DRILL CHUCK, 1/2 INCH
DRILL CHUCK, 5/8 INCH
ITEM 15 & 2 DOWEL PINS ITEM 6)
PART OF SET 03971 (PARKER) OR 47436
(AEROQUIP) FOR DL07552S, 552SUP, 572S
ITEM P/N QTY DESCRIPTION
49 03973 1 3/8 NPT FLUSHFACE COUPLER NOSE
50 24271 1 MAIN SHAFT
51 25610 1 RAILROAD HELP DESK STICKER
52 28323 2 CE STICKER (DL0755001 ONLY)
53 60807 1 DL07 MODEL NUMBER STICKER
54 28788 2 MANUAL STICKER
55 29148 1 RPM STICKER (DL0755001 ONLY)
56 29149 1 ROTATION DIRECTION STICKER
57 38676 1 DEPTH GAUGE ROD (DL07552S, 572S ONLY)
58 38685 1 THUMB SCREW (DL07552S, 572S ONLY)
59 48986 1 VALVE SPOOL ASSY
60 — — NO ITEM
61 49139 1 SEAL WIPER
62 56725
66727
63 56747 2 SEAL WIPER
64 56749 2 SEAL CAP
65 56757 2 END CAP
66 56758 1 SPRING CAP
67 56764 2 RETAINING RING
68 56765 1 REVERSING SPOOL
69 58403 1 GEAR HOUSING MACHINING
70 58462 1 RELIEF CARTRIDGE PLUG ASSY
71 58635 1 SEAL GASKET
72 58856 1 3/8 FLUSHFACE COUPLER BODY 1/2 INCH
73 58857 1 3/8 FLUSHFACE COUPLER NOSE 1/2 INCH
74 58862 1 PRESSURE WARNING STICKER
75 58864 1 ELECTRICAL WARNING STICKER
76 59049 1 MAIN HOUSING ASSY (INCL ITEMS 15, 42)
77 60677 1 TRIGGER CASTING
78 60678 1 TRIGGER MOUNT CASTING
79 65480 1 SPRING
80 60710 1 TRIGGER GUARD
81 350041 1 HOLLOW HEX PLUG
60792 1 SEAL KIT
PART OF SET 03971 (PARKER) OR 47437
(AEROQUIP) FOR DL07552S, 552SUP, 572S
(DL07552S, 552SUP, 572S ONLY)
(DL0755001 ONLY)
2 HOSE ASSY (PARKER)
HOSE ASSY (AEROQUIP)
(INCL ITEMS 7 AND 13)
MALE SAE
(PART OF SET 58718 FOR DL07550, 55001,
652 ONLY)
MALE SAE
(PART OF SET 58718 FOR DL07550, 5501, 652
ONLY)
(DL07550, 652, 552S, 552SUP, 572S ONLY)
(DL07550, 652, 552S, 552SUP, 572S ONLY)
DL07 User Manual ◄ 17
UNDERWATER TOOLS DEPTH GUIDELINE
UNDERWATER MODELS ONLY
CAUTION
DO NOT USE HYDRAULIC TOOLS UNDER-
WATER THAT ARE NOT DESIGNATED AS
AN “UNDERWATER” MODEL, OR THIS
WILL RESULT IN DAMAGE TO THE TOOL.
For underwater hydraulic tools the applications are
broken down into four quadrants depending on
type of tool and method of operation.
The types of tools are percussive and rotational,
each with different characteristics allowing for different depth operation. With percussive tools, the
nitrogen accumulator PSI must counter the increase in ambient pressure found at lower depths.
Since there is a maximum PSI for percussive tools
they are limited to certain depths. Rotational tools
do not have accumulators and thus capable of
deeper depths.
Operation Overview
Percussive Rotational
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500' -
DiverROV
limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500' limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
The methods are broken into diver operated or
remote operated vehicle (ROV). ROV's can reach
lower depths and with an on-board hydraulic
power source that is depth compensated, can
operate hydraulic tools at depths of thousands of
feet. ROV operation is still limited to the tool, for
example a percussive tool has the same depth
limitation whether ROV or diver operated.
Recommended Hose Diameters
Depth (ft) 8 GPM 12 GPM
100 5/8” 5/8”
300 3/4” 1”
600 1” 1”
1000 1” 1-1/4”
18 ► DL07 User Manual
NOTES
DL07 User Manual ◄ 19
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com
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