Stanley Black & Decker DH3500, DH9000 User Manual
MOUNTED HYDRAULIC
DROP HAMMER
DH1500
DH3500
DH9000
Safety, OperatiOn and Maintenance
USer’S ManUaL
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
67737 5/2013 Ver. 8
TABLE OF CONTENTS
IMPORTANT
DECLARATION OF CONFORMITY ................................................................................................................................... 4
SAFETY SYMBOLS ........................................................................................................................................................... 5
SAFETY PRECAUTIONS ................................................................................................................................................... 6
TOOL STICKERS & TAGS ................................................................................................................................................. 9
OPERATION ..................................................................................................................................................................... 10
PRE-INSTALLATION INSTRUCTIONS ......................................................................................................................... 10
SKIDSTEER, BACKHOE OR EXCAVATOR SIZE ......................................................................................................... 10
TEST THE HYDRAULIC SYSTEM ............................................................................................................................... 10
HYDRAULICS .............................................................................................................................................................. 10
TOOL INSTALLATION ................................................................................................................................................... 10
MOUNTING TO THE CARRIER.....................................................................................................................................11
OPERATION ..................................................................................................................................................................11
ADJUSTING IMPACT .................................................................................................................................................... 12
MAINTENANCE ............................................................................................................................................................... 12
DAILY INSPECTION ....................................................................................................................................................... 12
MONTHLY CHECK ........................................................................................................................................................... 13
TRAVEL AND STORAGE ................................................................................................................................................. 13
TROUBLESHOOTING ..................................................................................................................................................... 14
SPECIFICATIONS ............................................................................................................................................................ 15
DH1500 PARTS ILLUSTRATION ..................................................................................................................................... 16
DH1500 PARTS LIST ....................................................................................................................................................... 17
DH3500 PARTS ILLUSTRATION ..................................................................................................................................... 18
DH3500 PARTS LIST ....................................................................................................................................................... 19
DH9000 PARTS ILLUSTRATION ..................................................................................................................................... 20
DH9000 PARTS LIST ....................................................................................................................................................... 21
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY HYDRAULIC DROP HAMMER. This manual contains safety, operation, and routine
maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be
performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE
IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
3
DECLARATION OF CONFORMITY
Weisbeck, Andy
Directive/Standards
No.
Approved body
EN ISO
12100-1, 12100-2:2009
Self
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
Hydraulic Tools
DICHIARAZIONE DI CONFORMITA
________________ ______________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et pr énom/Nombre y apellido/Cognome e nom e
1. Category:
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: DH1500, DH1501, DH1502, DH3500, DH9000, DH9001
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
EN ISO
Machinery Directive
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Nr
Numéro
No
n.
982:2008
2006/42/EC:2006
Drop Hammer, Breaker
Stanley
All
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
1/10/2011
Date/Datum/le/Fecha/Data 1-10-11
4
NOTICE
CAUTION
SAFETY SYMBOLS
IMPORTANT
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
5
SAFETY PRECAUTIONS
WARNING
Do not operate the tool unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
A flying projectile from the tool,
Rock or other material may enter the
operator's compartment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used.
A flying projectile from the tool
Rock or other material may cause
serious or fatal injury to bystanders. Never
operate the tool when bystanders are in
the work area.
On some machines/carriers, the tool
can enter the operator's compartment if it
breaks loose and swings toward the
operator. Make sure that suitable impact
shields are used when operating the
Tool with this type of equipment.
Do not operate the tool unless all safety
decals described in this manual are in
place. The decals must be inspected
periodically to ensure that all wording is
legible. The decals must be replaced if
illegible. Replacement decals can be
obtained from your authorized Stanley
Distributor.
When operating the tool you must use
ear protection, eye protection, and
breath
ing protection.
Read the Manual
Wear Breathing
Protection
Wear Hearing
Protection
Wear Eye
Protection
Exposure to silica dust during construction
activities can cause serious or fatal respiratory
disease. Use adequate respiratory protection.
6
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
precautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating
the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic work
area and local safety regulations. If so, place the added precautions in the space provided
on page 5 in this manual.
The mounted hydraulic drop hammers will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this
manual and any stickers and tags attached to the tool and hoses before operation. Failure
to do so could result in personal injury or equipment damage.
Check the rules and regulations at your location. The rules might include an employer's
work safety program. Regulations may identify hazards such as working around utility supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE OPERATING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can control the machine
fully under the conditions of the work area.
• When learning to operate a machine, do so at a slow pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or work areas for the machine. For example, excessive slopes and poor or
dangerous terrain conditions must be avoided.
OBEY SAFETY RULES
• Operate the tool in accordance with all laws and regulations which affect you, your equipment and the work-site.
• Do not operate the tool until you have read this manual and thoroughly understand all safety, operation and
maintenance instructions.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain
conditions.
• Do not operate the tool until you have read the carrier equipment manual and thoroughly understand all safety,
operation and maintenance instructions. The word “carrier”, as used in this manual, means a skidsteer loader, backhoe or
excavator used to operate the tool.
• Ensure that all maintenance procedures recommended in this manual are completed before using the equipment.
• Warning: Use of this tool on certain materials during demolition could generate dust potentially containing a variety of
hazardous substances such as asbestos, silica or lead. Inhalation of dust containing these or other hazardous substances
could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the ma
terials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health
and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the materials by a quali
ed person.
7
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