Stanley Black & Decker CT10 user guide
CT10
1650 PSI
HYDRAULIC
CRIMPING TOOLS
Safety, OperatiOn and Maintenance
USer’S ManUaL
© 2011 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
58545 3/2014 Ver. 8
TABLE OF CONTENTS
IMPORTANT
SAFETY SYMBOLS ........................................................................................................................................................4
SAFETY PRECAUTIONS ................................................................................................................................................5
TOOL STICKERS & TAGS ..............................................................................................................................................6
TOOL HOSE INFORMATION ..........................................................................................................................................7
HTMA REQUIREMENTS .................................................................................................................................................9
OPERATION ..................................................................................................................................................................10
STORAGE .....................................................................................................................................................................13
EQUIPMENT PROTECTION & CARE ..........................................................................................................................14
TROUBLESHOOTING ..................................................................................................................................................15
SPECIFICATIONS .........................................................................................................................................................16
ACCESSORIES.............................................................................................................................................................16
CT10016N PARTS ILLUSTRATION ..............................................................................................................................17
CT10016N PARTS LIST ................................................................................................................................................18
CT10056DN PARTS ILLUSTRATION ...........................................................................................................................19
CT10056DN PARTS LIST .............................................................................................................................................20
CT10056N PARTS ILLUSTRATION ..............................................................................................................................21
CT10056N PARTS LIST ................................................................................................................................................22
CT10066AN PARTS ILLUSTRATION............................................................................................................................23
CT10066AN PARTS LIST..............................................................................................................................................24
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING THE STANLEY CRIMPING TOOL: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than
routine maintenance, must be performed by an authorized and certied dealer. Please read the following
warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE
IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE
BY AN AUTHORIZED AND CERTIFIED DEALER.
3
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage or damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on
the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing
general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic work area and local safety regulations. If so, place the added precautions in the space provided on page 4.
The model CT10 Hydraulic Crimping Tool will provide safe and dependable service if operated in accordance with the
instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and
hose before operation. Failure to do so could result in personal injury or equipment damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program
for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating
the tool. Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect, clean or replace any part(s) if the hydraulic power source is connected. Do not inspect or clean the tool
while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than
normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tool. Do not carry tool by the hoses.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the tool and maintain proper footing and balance at all times.
• Do not rely exclusively upon the safety devices built into the tool.
• Always be well rested and mentally alert before operating the tool.
• Do not allow other persons to be near the tool when in operation. Keep bystanders and animals out of the work area.
• Keep the handles dry, clean and free of oil.
• When using tools near energized transmission lines, be sure to use only hoses labeled and certied non-conductive.
• Turn off the power unit or move the hydraulic control valve to neutral before setting the tool down.
• Know the location of buried or covered electrical services before starting work.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
5
TOOL STICKERS & TAGS
Please refer to the Parts List Illustration for location of stickers.
58499
CT10 Sticker
NOTE
THE INFORMATION LISTED ON THE
STICKERS SHOWN, MUST BE LEGIBLE AT
ALL TIMES.
REPLACE DECALS IF THEY BECOME
WORN OR DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM YOUR LOCAL
STANLEY DISTRIBUTOR.
The safety tag (p/n
15875) at right is attached
to the tool when shipped
from the factory. Read
and understand the safety
instructions listed on this
tag before removal. We
suggest you retain this tag
and attach it to the tool
when not in use.
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED
AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH
OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART-
MENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A
LEAK OR BURST.
B DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS.
CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL
INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
SAFETY TAG P/N 15875
DANGER
D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED
TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM
PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL
“IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE
CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN
RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CEN-
TER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF
OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME
SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP
BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTEC-
TION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL
TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE
PERFORMED BY AUTHORIZED AND PROPERLY TRAINED
PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
(shown smaller then actual size)
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
6
TOOL HOSE INFORMATION
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic
system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic
Tools. They are:
Certied non-conductive - constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid rein-
forcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-conductive
is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) - constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and
weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical
conductors.
Fabric-braided (not certied or labeled non-conductive) - constucted of thermoplastic or synthetic rubber inner tube,
synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not
certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools.
DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained
from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
D A N G E R
1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH
OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON
OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
SEE OTHER SIDE
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE
HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
SEE OTHER SIDE
(shown smaller than actual size)
DO NOT REMOVE THIS TAG
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
D A N G E R
1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
SEE OTHER SIDE
(shown smaller than actual size)
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
7
Operating Pressure
Hose Spec
Working Pressure Fiber Braid
HYDRAULIC CIRCUIT
CONTROL PANEL
PRESSURE
MALE PIPE HOSE END
RETURN
Wire Braid
Hose Spec
USE
Tool To Circuit Hose Recommendations
5/8 16 Pressure SAE 100R2-10 2750 190 SAE 100R8-10 2750 190
3/4 19 Return SAE 100R1-12 1250 86 SAE 100R7-12 1250 86
5/8 16 Pressure SAE 100R2-10 2750 190 SAE 100R8-10 2750 190
3/4 19 Return SAE 100R1-16 1000 69 SAE 100R7-12 1250 86
3/4 19 Pressure SAE 100R17-12 3000 230 NA NA NA
1 25.4 Return SAE 100R1-16 1000 69 NA NA NA
5/8 16 Pressure SAE 100R2-10 2750 190 SAE 100R8-10 2750 190
3/4 19 Return SAE 100R1-12 1250 86 SAE 100R7-12 1250 86
3/4 19 Pressure SAE 100R17-12 3000 230 NA NA NA
1 25.4 Return SAE 100R1-16 1000 69 NA NA NA
PRESSURE
<<<FLOW
H.T.M.A. FEMALE QUICK
DISCONNECT COUPLER
ADAPTER OR HOSE WHIPS, 3/8
PRESSURE
FLOW>>>
RETURN
MALE PIPE HOSE END
Typical Hose Connections
H.T.M.A. MALE QUICK
DISCONNECT COUPLER
INCH MALE PIPE x -8 SAE O-RING
RETURN
Oil Flow Each Hose Length Inside Diameter
5-8 19-30 up to 50 up to 15 1/2 13 Both SAE 100R17-8 3000 230 SAE 100R7-8 2000 140
GPM LPM FEET METERS INCH MM PSI BAR PSI BAR
5-8 19-30 51-100 15-30 5/8 16 Both SAE 100R17-10 3000 230 SAE 100R8-10 2750 190
5-8 19-30 100-300 30-90
9-12 34-45 up to 50 up to 15 5/8 16 Both SAE 100R17-10 3000 230 SAE 100R8-10 2750 190
9-12 34-45 51-100 15-30
9-12 34-45 100-200 30-60
13-16 49-60 up to 25 up to 8
TOOL
13-16 49-60 26-100 8-30
NOTE: SAE 100R16 may be used in place of SAE100R2
8
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