Stanley Black & Decker CS25, CS28 User Manual

CS25/28
HYDRAULIC
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
66205 8/2014 Ver. 9
Weisbeck, Andy
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: CS2581101, CS2881101
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Directive/Standards Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
Certificate ISO
5. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali:
No. Nr Numéro No n.
0466/96/32-1:1998 11680-2:2000
Stanley
Pole Chain Saw, Hydraulic
All
Approved body Prüfung durch Organisme agréé Aprobado Collaudato
Self Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► CS25/28 User Manual
Date/Datum/le/Fecha/Data 3-3-11
WARNING
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
ELECTRICAL HAZARDS ..........................................................................................................................................7
TOOL STICKERS & TAGS ........................................................................................................................................9
HOSE TYPES ..........................................................................................................................................................10
HOSE RECOMMENDATIONS ................................................................................................................................ 11
FIGURE 1. TYPICAL HOSE CONNECTIONS ..................................................................................................... 11
HTMA REQUIREMENTS .........................................................................................................................................12
OPERATION ............................................................................................................................................................13
FIGURE 2. FELLING A TREE .............................................................................................................................. 14
FIGURE 3. CROSSCUTTING LOGS/LIMBS WITH PRESSURE ON BOTTOM .................................................15
TOOL PROTECTION & CARE ................................................................................................................................17
TROUBLESHOOTING ............................................................................................................................................18
SPECIFICATIONS ................................................................................................................................................... 19
ACCESSORIES.......................................................................................................................................................19
SERVICE TOOLS ....................................................................................................................................................19
CS25/28 PARTS ILLUSTRATION ...........................................................................................................................20
CS25/28 PARTS LIST .............................................................................................................................................21
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au-
thorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS
TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
CS25/28 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
4 ► CS25/28 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Re­view them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided in this manual.
The CS25/28 Hydraulic Pole Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and un­derstand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited work areas such as excessive slopes and danger­ous terrain conditions.
Establish a training program for all operators to en-
sure safe operation.
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
Always wear safety equipment such as goggles,
ear, head protection, and safety shoes at all times when operating the tool.
Do not overreach. Maintain proper footing and bal-
ance at all times.
Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
Supply hoses must have a minimum working pres­sure rating of 2500 psi/175 bar.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
OFF position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in dam­age to the quick couplers and cause overheating of the hydraulic system.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool.
Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Always keep critical tool markings, such as labels and warning stickers legible.
Always replace parts with replacement parts recom­mended by Stanley Hydraulic Tools.
Check fastener tightness often and before each use daily.
Do not wear loose tting clothing when operating the
tool.
CS25/28 User Manual ◄ 5
SAFETY PRECAUTIONS
POLE CHAIN SAW SPECIFIC SAFETY PRECAUTIONS
Do not rely exclusively upon the safety devices built into the saw. As a pole saw user, several steps must be taken to keep your cutting jobs free from accident or injury.
With basic understanding of kickback, you can re­duce or eliminate the element of surprise. Sudden surprise contributes to accidents.
Keep a good rm grip on the pole chain saw with
both hands. Place your right hand on the rear han­dle and your left hand on the outer tube assembly
when operating. Use a rm grip with your thumbs and ngers encircling the chain saw handle and out­er tube assembly. A rm grip helps reduce kickback
and maintains control of the pole chain saw. Do not let go.
Make sure the area in which you are cutting is free of obstructions. Never allow the nose of the guide bar to contact a branch or any other obstruction that can be accidently hit while operating the saw.
Cut at the rated operating speeds (gpm).
Follow the manufacturer’s sharpening and mainte-
nance instructions for the saw chain.
Only use replacement bars and chains specied by
Stanley or equivalent.
Make sure you’re well rested and mentally alert be­fore operating the pole chain saw.
Do not start cutting until you have a clear work area, secure footing and a planned drop area for falling branches.
Keep all parts of the body away from the saw chain during operation.
Carry the saw with the unit de-energized.
Do not operate a pole chain saw that is damaged,
improperly adjusted or not completely and securely assembled. Make sure the chain stops moving when the control trigger is released.
Use extreme caution when cutting small branches. Twigs may catch the saw chain and be whipped to­ward the operator or pull the operator off balance.
When cutting a limb that is under tension, be aware of spring back so you will not be struck when the tension on the limb is released. Always cut on the outside arc or curve.
Keep the handle dry, clean and free of hydraulic uid.
When using tools near energized transmission lines, make sure to use only hoses labeled and certied
non-conductive.
Turn off the power unit or move the hydraulic control valve to neutral before setting the pole chain saw down.
Use a chain bar scabbard when transporting the saw.
Know the location of buried or covered electrical services before starting work.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
6 ► CS25/28 User Manual
ELECTRICAL HAZARDS
The following guidelines must be followed to prevent accidental contact with overhead electrical conductors and/or communication wires and cables. (Ref. ANSI Z133.1-2000)
WORKING IN PROXIMITY TO ELECTRICAL HAZARDS
An inspection shall be made by a qualied arborist to determine whether an electrical hazard exists before climbing, or otherwise entering, or performing work in or on a tree.
Only qualied line-clearance arborists or qualied line-
clearance arborist trainees shall be assigned to work where an electrical hazard exists. Qualied line-clear­ance arborist trainees shall be under the direct supervi-
sion of qualied line-clearance arborist.
A second qualied line-clearance arborists or line-clear-
ance arborist trainees shall be within vision or voice communication during line-clearing operations aloft when line-clearance arborists or line-clearance arborist trainees must approach closer than 10 feet (3.05 me­ters) to any energized electrical conductor in excess of 750 volts (primary conductor) or when:
1. Branches or limbs being removed cannot rst be
cut (with a pole pruner/pole saw) to sufciently clear
electrical conductors, so as to avoid contact.
2. Roping is required to remove branches or limbs from such electrical conductors. This does not ap­ply to individuals working on behalf of, or employed by, electrical system owners/operators engaged in line-clearing operations incidental to their normal occupation.
Qualied line-clearance arborists and line-clearance
arborist trainees shall maintain minimum approach dis­tances from energized electrical conductors in accor­dance with Table 1.
All other arborists shall maintain a minimum approach distance from energized electrical conductors in accor­dance with Table 2.
Branches hanging on an energized electrical conductor shall be removed using non-conductive equipment.
Table 1 – Minimum approach distances from energized conductors for qualied line-clearance arborists and qualied line- clearance arborist trainees.
Nominal Voltage
(kV phase-to-
phase)
0.05 to 1.0 Avoid contact Avoid contact Avoid contact
1.1 to 15.0 2–04 0.71 2–08 0.81 2–10 0.86
15.1 to 36.0 2–09 0.84 3–02 0.97 3–05 1.04
36.1 to 46.0 3–00 0.92 3–05 1.04 3–09 1.14
46.1 to 72.5 3–09 1.14 4–03 1.30 4–07 1.40
72.6 to 121.0 4–06 1.37 5–02 1.58 5–07 1.70
138.0 to 145.0 5–02 1.58 5–11 1.80 6–05 1.96
161.0 to 169.0 6–00 1.83 6–10 2.08 7–05 2.26
230.0 to 242.0 7–11 2.41 9–00 2.75 9–09 2.97
345.0 to 362.0 13–02 4.02 15–00 4.58 16–03 4.96
500.0 to 550.0 19–00 5.80 21–09 6.63 23–06 7.17
765.0 to 800.0 27–04 8.34 31–03 9.53 33–10 10.32
Includes 1910.269 elevation
factor, sea level to 5000 ft
ft-in m ft-in m ft-in m
1) Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.
Includes 1910.269 elevation
1)
factor, 5001 – 10,000 ft
1)
Includes 1910.269 elevation
factor, 10,000 – 14,000 ft
1)
CS25/28 User Manual ◄ 7
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