Stanley Black & Decker CS25, CS28 User Manual

CS25/28
HYDRAULIC
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
66205 8/2014 Ver. 9
Weisbeck, Andy
Machinery Directive
2006/42/EC:2006
Self
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom /Nombre y apellido/Cognome e nome
Hydraulic Tools
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: CS2581101, CS2881101
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Directive/Standards Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
Certificate ISO
5. Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali:
No. Nr Numéro No n.
0466/96/32-1:1998 11680-2:2000
Stanley
Pole Chain Saw, Hydraulic
All
Approved body Prüfung durch Organisme agréé Aprobado Collaudato
Self Self
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
2 ► CS25/28 User Manual
Date/Datum/le/Fecha/Data 3-3-11
WARNING
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 5
ELECTRICAL HAZARDS ..........................................................................................................................................7
TOOL STICKERS & TAGS ........................................................................................................................................9
HOSE TYPES ..........................................................................................................................................................10
HOSE RECOMMENDATIONS ................................................................................................................................ 11
FIGURE 1. TYPICAL HOSE CONNECTIONS ..................................................................................................... 11
HTMA REQUIREMENTS .........................................................................................................................................12
OPERATION ............................................................................................................................................................13
FIGURE 2. FELLING A TREE .............................................................................................................................. 14
FIGURE 3. CROSSCUTTING LOGS/LIMBS WITH PRESSURE ON BOTTOM .................................................15
TOOL PROTECTION & CARE ................................................................................................................................17
TROUBLESHOOTING ............................................................................................................................................18
SPECIFICATIONS ................................................................................................................................................... 19
ACCESSORIES.......................................................................................................................................................19
SERVICE TOOLS ....................................................................................................................................................19
CS25/28 PARTS ILLUSTRATION ...........................................................................................................................20
CS25/28 PARTS LIST .............................................................................................................................................21
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au-
thorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS
TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND
CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
CS25/28 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
4 ► CS25/28 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Re­view them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided in this manual.
The CS25/28 Hydraulic Pole Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and un­derstand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited work areas such as excessive slopes and danger­ous terrain conditions.
Establish a training program for all operators to en-
sure safe operation.
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
Always wear safety equipment such as goggles,
ear, head protection, and safety shoes at all times when operating the tool.
Do not overreach. Maintain proper footing and bal-
ance at all times.
Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
Supply hoses must have a minimum working pres­sure rating of 2500 psi/175 bar.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
OFF position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in dam­age to the quick couplers and cause overheating of the hydraulic system.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool.
Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Always keep critical tool markings, such as labels and warning stickers legible.
Always replace parts with replacement parts recom­mended by Stanley Hydraulic Tools.
Check fastener tightness often and before each use daily.
Do not wear loose tting clothing when operating the
tool.
CS25/28 User Manual ◄ 5
SAFETY PRECAUTIONS
POLE CHAIN SAW SPECIFIC SAFETY PRECAUTIONS
Do not rely exclusively upon the safety devices built into the saw. As a pole saw user, several steps must be taken to keep your cutting jobs free from accident or injury.
With basic understanding of kickback, you can re­duce or eliminate the element of surprise. Sudden surprise contributes to accidents.
Keep a good rm grip on the pole chain saw with
both hands. Place your right hand on the rear han­dle and your left hand on the outer tube assembly
when operating. Use a rm grip with your thumbs and ngers encircling the chain saw handle and out­er tube assembly. A rm grip helps reduce kickback
and maintains control of the pole chain saw. Do not let go.
Make sure the area in which you are cutting is free of obstructions. Never allow the nose of the guide bar to contact a branch or any other obstruction that can be accidently hit while operating the saw.
Cut at the rated operating speeds (gpm).
Follow the manufacturer’s sharpening and mainte-
nance instructions for the saw chain.
Only use replacement bars and chains specied by
Stanley or equivalent.
Make sure you’re well rested and mentally alert be­fore operating the pole chain saw.
Do not start cutting until you have a clear work area, secure footing and a planned drop area for falling branches.
Keep all parts of the body away from the saw chain during operation.
Carry the saw with the unit de-energized.
Do not operate a pole chain saw that is damaged,
improperly adjusted or not completely and securely assembled. Make sure the chain stops moving when the control trigger is released.
Use extreme caution when cutting small branches. Twigs may catch the saw chain and be whipped to­ward the operator or pull the operator off balance.
When cutting a limb that is under tension, be aware of spring back so you will not be struck when the tension on the limb is released. Always cut on the outside arc or curve.
Keep the handle dry, clean and free of hydraulic uid.
When using tools near energized transmission lines, make sure to use only hoses labeled and certied
non-conductive.
Turn off the power unit or move the hydraulic control valve to neutral before setting the pole chain saw down.
Use a chain bar scabbard when transporting the saw.
Know the location of buried or covered electrical services before starting work.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
6 ► CS25/28 User Manual
ELECTRICAL HAZARDS
The following guidelines must be followed to prevent accidental contact with overhead electrical conductors and/or communication wires and cables. (Ref. ANSI Z133.1-2000)
WORKING IN PROXIMITY TO ELECTRICAL HAZARDS
An inspection shall be made by a qualied arborist to determine whether an electrical hazard exists before climbing, or otherwise entering, or performing work in or on a tree.
Only qualied line-clearance arborists or qualied line-
clearance arborist trainees shall be assigned to work where an electrical hazard exists. Qualied line-clear­ance arborist trainees shall be under the direct supervi-
sion of qualied line-clearance arborist.
A second qualied line-clearance arborists or line-clear-
ance arborist trainees shall be within vision or voice communication during line-clearing operations aloft when line-clearance arborists or line-clearance arborist trainees must approach closer than 10 feet (3.05 me­ters) to any energized electrical conductor in excess of 750 volts (primary conductor) or when:
1. Branches or limbs being removed cannot rst be
cut (with a pole pruner/pole saw) to sufciently clear
electrical conductors, so as to avoid contact.
2. Roping is required to remove branches or limbs from such electrical conductors. This does not ap­ply to individuals working on behalf of, or employed by, electrical system owners/operators engaged in line-clearing operations incidental to their normal occupation.
Qualied line-clearance arborists and line-clearance
arborist trainees shall maintain minimum approach dis­tances from energized electrical conductors in accor­dance with Table 1.
All other arborists shall maintain a minimum approach distance from energized electrical conductors in accor­dance with Table 2.
Branches hanging on an energized electrical conductor shall be removed using non-conductive equipment.
Table 1 – Minimum approach distances from energized conductors for qualied line-clearance arborists and qualied line- clearance arborist trainees.
Nominal Voltage
(kV phase-to-
phase)
0.05 to 1.0 Avoid contact Avoid contact Avoid contact
1.1 to 15.0 2–04 0.71 2–08 0.81 2–10 0.86
15.1 to 36.0 2–09 0.84 3–02 0.97 3–05 1.04
36.1 to 46.0 3–00 0.92 3–05 1.04 3–09 1.14
46.1 to 72.5 3–09 1.14 4–03 1.30 4–07 1.40
72.6 to 121.0 4–06 1.37 5–02 1.58 5–07 1.70
138.0 to 145.0 5–02 1.58 5–11 1.80 6–05 1.96
161.0 to 169.0 6–00 1.83 6–10 2.08 7–05 2.26
230.0 to 242.0 7–11 2.41 9–00 2.75 9–09 2.97
345.0 to 362.0 13–02 4.02 15–00 4.58 16–03 4.96
500.0 to 550.0 19–00 5.80 21–09 6.63 23–06 7.17
765.0 to 800.0 27–04 8.34 31–03 9.53 33–10 10.32
Includes 1910.269 elevation
factor, sea level to 5000 ft
ft-in m ft-in m ft-in m
1) Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.
Includes 1910.269 elevation
1)
factor, 5001 – 10,000 ft
1)
Includes 1910.269 elevation
factor, 10,000 – 14,000 ft
1)
CS25/28 User Manual ◄ 7
ELECTRICAL HAZARDS
Table 2 – Minimum approach distances to energized
conductors for persons other than qualied line­clearance arborists and qualied line-clearance ar-
borist trainees.
Nominal Voltage
kV phase-to-phase
0.0 – 1.0 10–00 3.05
1.1 – 15.0 10–00 3.05
15.1 – 36.0 10–00 3.05
36.1 – 50.0 10–00 3.05
50.1 – 72.5 10–09 3.28
72.6 – 121.0 12–04 3.76
138.0 – 145.0 13–02 4.00
161.0 – 169.0 14–00 4.24
230.0 – 242.0 16–05 4.97
345.0 – 362.0 20–05 6.17
500.0 – 550.0 26–08 8.05
785.0 – 800.0 35–00 10.55
1)
1) Exceeds phase-to-ground.
Distance
ft-in m
The tie-in position should be above the work area and located in such a way that a slip would swing the arborist away from any energized electrical conductors or other
identied hazard.
While climbing, the arborist should climb on the side of the tree that is away from energized electrical conduc­tors as required in Tables 1 and 2.
Footwear, including lineman’s overshoes, having electri­cal-resistant soles, shall not be considered as providing any measure of safety from electrical hazards.
Rubber gloves, with or without leather or other protec­tive covering, shall not be considered as providing any measure of safety from electrical hazards.
Ladders, platforms and aerial devices, including insulat­ed aerial devices, shall be subject to minimum approach distances in Table 1 and 2.
Aerial devices and attached equipment (such as chip­pers) contacting energized electrical conductors shall be considered energized. Contact shall be avoided, except where emergency rescue procedures are being carried out. Emergency rescue should be performed in accor­dance with 4.3.
STORM WORK AND EMERGENCY CONDITIONS-LINE CLEARANCE
Line clearance shall not be performed during adverse weather conditions such as thunderstorms, high winds and snow and ice storms.
Qualied line-clearance arborists and qualied line-
clearance arborists trainees performing line clearance in the aftermath of a storm or under similar conditions shall be trained in the special hazards associated with this type of work.
Line-clearance operations shall be suspended when storm work or emergency conditions develop involving energized electrical conductors. Electrical system own-
ers/operators shall be notied immediately.
8 ► CS25/28 User Manual
28409 Composite Decal
THIS CHAIN SAW IS EQUIPPED WITH AN AUTOMATIC CHAIN OILER.
SEE YOUR PARTS & SERVICE BOOK FOR PROPER ADJUSTING PROCEDURES
04746 Automatic Oiler Decal
TOOL STICKERS & TAGS
DANGER
Failure to use hydraulic hoselabeled andcertified
as non-conductive when using hydraulictoolson
or near electric lines mayresultindeathor serious injury.
Forproper and safe operationreadownersmanual
and mwke sure that youhave beenproperly
trained in correct procedures requiredfor work
ELECTROCUTION
on or around electric lines.
HAZARD
12412 Electrical Warning Decal
05153 Stanley Decal
03786 7–9 GPM Decal
03693 Closed Center Decal
03782 4–6 GPM Decal
15863 Danger Decal
34685 Sound Power Decal
28323 CE Decal
NOTE:
THE INFORMATION LISTED
ON THE STICKERS SHOWN,
MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF
THEY BECOME WORN OR
DAMAGED. REPLACEMENTS
ARE AVAILABLE FROM
YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
65839 – CS25 (shown) 65840 – CS28 Name Tag
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER­TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR­RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC­TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
11207 Circuit Type D Decal
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON­NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED­CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO­TECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
11206 Circuit Type C Decal
SAFETY TAG P/N 15875 (Shown smaller then actual size)
CS25/28 User Manual ◄ 9
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy­draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non- conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce­ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in­ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP­ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT­TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC­TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
10 ► CS25/28 User Manual
Min. Working Pressure
USE
(Press/Return)
HOSE RECOMMENDATIONS
Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
Oil Flow Hose Lengths Inside Diameter
GPM LPM FEET METERS INCH MM PSI BAR
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
5-10.5 19-40 100-300 30-90
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 51-100 15-30
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
10-13 38-49 100-200 30-60
5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 26-100 8-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
CS25/28 User Manual ◄ 11
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure (at the power supply outlet)
System relief valve setting (at the power supply outlet)
Maximum back pressure (at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps NOTE: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.
Filter
Min. full-ow ltration Sized for ow of at least:
(For cold temp. startup and max. dirt-holding capacity)
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm (15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm) 1500 psi 1500 psi 1500 psi 1500 psi (103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi (17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu* (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F (60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp (2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW) 40° F 40° F 40° F 40° F (22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns 30 gpm 30 gpm 30 gpm 30 gpm (114 lpm) (114 lpm) (114 lpm) (114 lpm)
TYPE I TYPE II
TOOL TYPE
TYPE RR
TYPE III
Hydraulic uid Petroleum based
(premium grade, anti-wear, non-conductive) Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
EHTMA
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu* (20-82 centistokes)
CLASSIFICATION HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure (at the power supply outlet)
System relief valve setting (at the power supply outlet)
NOTE: These are general hydraulic system requirements. See tool specication page for tool specic requirements
12 ► CS25/28 User Manual
B
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm (13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm) 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
2495 psi 2000 psi 2000 psi 2000 psi 2000 psi (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
C
D
IMPORTANT
OPERATION
PRE-OPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated owmeter and pressure gauge, make sure the hydraulic power source develops a
ow of 4-6 gpm /15-22 lpm at 1500-2000 psi/105/140 bar for the CS25 or a ow of 7-9 gpm/26-34 lpm at
1000-2000 psi/70-140 bar for the CS28.
2. Make sure the power source is equipped with a re­lief valve set to open at 2100-2250 psi/145-155 bar.
3. Check that the dual spool valve is set to the hydrau­lic system type (open-center (CC) or closed-center (CC) operation).
CHECK TOOL
1. Make sure all tool accessories are correctly in­stalled. Failure to install tool accessories properly can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean, with all ttings and fasten- ers tight.
CHECK TRIGGER MECHANISM
1. Check that the trigger operates smoothly and is free to travel between the ON and OFF positions.
SETTING THE DUAL SPOOL FOR OPERATION
This tool is furnished with a on-off spool commonly
referred to as a “dual spool” which permits
adjustment so the tool may be operated on either
a open-center hydraulic system or a closed-center
hydraulic system. The dual spool is normally
set to the open-center (OC) position at time of
manufacture. The dual spool can also be disabled
so that the tool may be set to open-center only
operation or closed-center only operation. For more
details, please refer to the following instructions.
screw located in the top of the valve spool fully in (clock­wise) until it bottoms.
TO DISABLE DUAL SPOOL OPERATION AND CONVERT TO OC ONLY OPERATION
Turn the selector screw located in the top of the valve spool fully out (counter-clockwise) until it hits the stop.
1. Insert the small plug from the kit (furnished with the tool) into the hole located in the top of the selector screw. Tap the plug down using a small punch and hammer. DO NOT USE ANY ADHESIVES.
TO DISABLE DUAL SPOOL OPERATION AND CONVERT TO CC ONLY OPERATION
1. Turn the selector screw located in the top of the valve spool fully in (clockwise) until it bottoms.
2. Insert the small plug from the kit (furnished with the tool) into the hole located in the top of the selector screw. Tap the plug down using a small punch and hammer. DO NOT USE ANY ADHESIVES.
CONNECTING HOSES
1. Wipe all hose couplers with a clean lint-free cloth before making connections.
2. Connect the hoses from the hydraulic power source
to the tool ttings or quick disconnects. It is a good practice to connect return hoses rst and discon-
nect them last to minimize or avoid trapped pressure within the tool.
3. Observe the arrow on the couplers to ensure that the ow is in the proper direction. The female cou­pler on the tool is the inlet (pressure) coupler.
4. Move the hydraulic circuit control valve to the ON position to operate the tool.
NOTE: If uncoupled hoses are left in the sun, pressure in-
crease inside the hoses can make them difcult to
connect. If possible, connect the free ends of the hoses together.
SETTING FOR OPEN-CENTER (OC) OR CLOSED-CENTER (CC) OPERATION
To set the tool for OC system operation turn the selec­tor screw located in the top of the valve spool fully out (counter-clockwise) until it hits the stop.
To set the tool for CC system operation turn the selector
CS25/28 User Manual ◄ 13
TOOL OPERATION
OPERATION
WARNING
WARNING
The following are general woodcutting procedures
and techniques. Differences in the terrain, vegetation
and type of wood will make this information more or
less valid for particular areas. For advice on specic
wood cutting problems or techniques for your area,
consult you local Stanley representative or your
county agent. They can often provide information
that will make your work safer and more productive.
CUTTING TIPS
1. Check the lean of the tree. Tie a weight to a piece of string about 2 feet long. Hang the weight in your line of sight. The string is a good vertical line to help you judge the lean of a tree. The tree should fall the way the string is leaning. Trees that are straight (leaning no more than 5°) generally can be felled in any direction.
2. Check the weight distribution. A tree is heavier on the side with the most limbs. It will try to fall on its heavy side. Trim a few limbs to balance the tree.
3. Clear the work area. You need a clean area all around the tree. Get everything out of the area where the limbs might fall. Do not cut trees near structures. Because of the danger of electrocu tion, use extreme care when cutting trees near power lines.
4. The chain saw should cut with very little pressure applied to the handle. If you have to force the cut or if the cut is not straight, cease cutting immediately to prevent further saw chain and bar damage. See the MAINTENANCE AND ADJUSTMENTS section in this manual for chain replacement, sharpening or adjustment proce dures.
Watch for falling limbs.
4.
Make a diagonal cut down to meet the horizontal cut and remove the wood from the notch.
FELLING OR BACK CUT
5. The felling or back cut is made on the side opposite and at least 2 inches above the horizontal undercut (the felling cut is made higher as the size of the tree increases).
6. Start the cut horizontally parallel to the notch cut. Cut until the saw is about 1 or 2 inches from the notch. DO NOT CUT THROUGH THE NOTCH.
NOTE: The uncut wood between the felling and notch cuts
is called the hinge. The hinge controls the fall of the tree and should be of uniform thickness.
7. As the saw nears the back cut, watch the tree-top and the cut for signs of movement. Be alert as soon as the tree starts to move, turn off the saw, pull it from the tree and move away quickly on your es­cape route.
FELLING OR TOPPING
1. Observe safety precautions.
NOTCHING OR UNDERCUTTING
2. The notching or undercutting cut is made on the side you want the tree to fall.
3. Start the cut horizontally. Cut to about one-quarter of the tree’s diameter.
14 ► CS25/28 User Manual
Figure 2. Felling a Tree
LOGS/LIMBS WITH PRESSURE ON BOTTOM
1. Observe all safety precautions.
2. Begin with a bottom-cut. The depth of the cut should be about one-third of the log diameter.
3. Finish with an upper cut, down from the top. The saw cuts should meet.
OPERATION
PRUNING & TRIMMING
1. Observe all safety precautions.
2. Use both hands. Keep a rm grip.
3. Be alert for kickback. Do not allow the tip of the bar to touch anything while the chain is in motion.
Figure 3. Crosscutting Logs/Limbs with
Pressure on Bottom
4. Pole chain saws must be hung securely in a vertical position to prevent dislodgement. Pole chain saws must not be hung on utility wires or cables and must not be left in the tree overnight. Pole chain saws must be hung so the sharp edge is away from the worker, if possible.
5. Warnings, when necessary, must be given by the worker in the tree before a limb is dropped. “Tim­ber” or “heads up” are common terms used for this purpose.
6. A separate line should be attached to limbs that can­not be dropped safely or are too heavy to be con­trolled by hand. The line should be held by work­ers on the ground end of the rope. Use of the same crotch for both the safety rope and the work rope should be avoided.
7. The safety line or climbing rope must not be used for any purpose but for climbing.
8. Cut branches must not be left in trees overnight.
TOPPING/LOWERING LIMBS
1. Observe all safety precautions.
2. Use both hands. Keep a rm grip.
3. Workers performing topping operations should make sure the trees are able to stand the strain of a topping procedure. If not, some other means of lowering the branches should be provided, such as a tree crane.
4. If large limbs are lowered in sections, the worker in the tree should be above the limb being lowered.
5. Guidelines, hand lines, or tag lines must be used when conditions warrant their use.
LIMBING AND BUCKING
1. Observe all safety precautions.
2. Use both hands. Keep a rm grip.
3. When it is possible to do so, the tree worker must work on the side opposite the side on which the limb is being cut.
4. Branches bent under tension must be considered hazardous.
COLD WEATHER OPERATION
If the pole chain saw is to be used during cold weather,
preheat the hydraulic uid at low engine speed. When using the normally recommended uids, uid should be
at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or pole chain saw can
result from use with uid that is too viscous or thick.
Cutting frozen wood causes the cutters to wear, crack and break at the back rivet hole unless proper precau­tions are taken. To extend chain life when cutting in cold weather:
Be sure the automatic oiler is working.
Keep the chain tensioned and check often.
Keep the chain properly sharpened. Touch up at
least every hour. Never force a dull chain to cut.
Clean out the bar groove and keep the oil hole open. Turn the bar over to equalize wear on the rails.
Always install a new sprocket with a new chain.
CS25/28 User Manual ◄ 15
OPERATION
AUTOMATIC OILER ADJUSTMENT
1. Observe all safety precautions.
2. The automatic oiler is located in the front of the mo­tor housing. The oil volume can be adjusted with a 3/16 inch Allen wrench by turning the plug counter­clockwise to increase output and turning clock wise to decrease output.
NOTE: Oil output varies proportionally to load and operat-
ing pressure. It should be adequate for most opera­tions as adjusted from the factory.
3. Initial oiler adjustment is made with the saw bar and chain removed.
The following step can be hazard ous. Failure to heed the instructions could result in serious injury.
4. Connect the pole chain saw to a hydraulic power source and check for proper operation. READ THE FOLLOWING CAREFULLY BEFORE PROCEED­ING.
a. Make sure the hydraulic power source is run-
ning at the lowest gpm/lpm rate it can while still producing full pressure.
b. Secure the pole chain saw rmly in a bench vise
and place the correct size wrench on the 1/2-20 nut securing the sprocket.
c. Connect the hydraulic power source to the pole
chain saw and turn the circuit control valve to the ON position.
d. With a rm grip on the pole chain saw and
wrench, SLOWLY squeeze the trigger to ac­tivate it.
e. Adjust the oiler for a ow of approximately one
drop every one to two seconds.
f. Release the trigger and remove the wrench.
CHAIN TENSION ADJUSTMENT
1. Observe all safety precautions.
2. When the chain appears loose, lubricate it well and let it cool for a few minutes to allow for contraction of the chain. Disconnect the pole chain saw from its hydraulic power source.
NOTE: Perform Steps 3 through 6 while holding the top end
of the saw bar upward.
3. Loosen the two saw bar nuts slightly.
4. Tighten the chain tension screw until the bot toms of the tie straps and cutters just touch the saw bar rails of the bottom of the saw bar.
5. Pull the chain around the saw bar by hand to be sure
it ts the sprocket and saw bar properly. The chain
should move easily.
6. Hold the saw bar tip up as you tighten the two saw bar nuts.
7. Connect the pole chain saw to a hydraulic power source. Operate the chain at low speed (gpm) for a minute or two while pumping extra oil on the chain.
8. Stop the pole chain saw and check the tension.
If it has loosened, disconnect the pole chain saw from the hydraulic power source and perform Steps 3 through 6 again to tighten the chain to the correct tension.
9. Reconnect the pole chain saw to the hydraulic pow­er source. Operate the saw and make a few easy cuts. Check chain tension and readjust if necessary (disconnect it from the hydraulic power source and perform Steps 3 through 6).
NOTE: Never break in a new chain under a heavy cutting
load.
10. Watch the chain tension carefully for the rst half- hour of cutting.
16 ► CS25/28 User Manual
NOTICE
TOOL PROTECTION & CARE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
Make sure all couplers are wiped clean before con­nection.
The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couples and cause overheating of the hydrau­lic system.
Always store the tool in a clean dry space, safe from damage or pilferage.
Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the IN port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse cir-
cuit ow. This can cause damage to internal seals.
Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini­mum working pressure rating of 2500 psi/172 bar.
Do not exceed the rated ow (see Specications) in this manual for correct ow rate and model number.
Rapid failure of the internal seals may result.
Always keep critical tool markings, such as warning stickers and tags legible.
Do not use the tool for applications it was not de­signed for. The chain saw is intended to cut wood only.
Keep chain sharp for maximum tool performance.
Tool repair should be performed by experienced
personnel only.
Make certain that the recommended relief valves are installed in the pressure side of the system.
Do not use the tool for applications for which it was not intended.
CS25/28 User Manual ◄ 17
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the pole chain saw, always make sure the hydraulic power source is supply-
ing the correct hydraulic ow and pressure as listed in the table. Use a owmeter know to be accurate. Check the ow with the hydraulic uid temperature at least 80 °F/27 °C.
PROBLEM CAUSE SOLUTION
Cuts slow. Insufcient uid ow or low relief
valve setting.
Chain dull. Sharpen per instructions or replace.
Back-pressure too high. Should not exceed 250 psi/17 bar at
Bar turns color. Insufcient oiler ow. Adjust oiler per service instructions.
Tool does not run. Power unit not functioning. Check power unit for proper ow and
Coupler or hoses blocked. Remove obstruction.
Mechanical failure. Disassemble tool and inspect for
Tool runs backwards. Pressure and return hoses reversed. Correct for proper ow direction.
Oil leakage around drive sprocket.
On/Off trigger is hard to press. Pressure and return hoses reversed. Correct for proper ow direction.
Motor sections oil leakage. Motor face seal failure. Replace as required.
Motor shaft seal failure. Replace as required. Make sure that
Back-pressure too high. Should not exceed 250 psi/17 bar at
Adjust uid ow to proper gpm. For
optimum performance adjust relief valve to 2250 psi/155 bar.
rated ow measured at the end of the
tool operating hoses.
pressure 4–6 gpm/15–22 lpm at 1500 psi/104 bar minimum for CS28. 7–9 gpm/26–34 lpm at 1000 psi/70 bar minimum for the CS25.
damage.
Motor shaft rotates clockwise.
oil present is not the result of excess
oiler ow.
rated ow measured at the end of the
tool operating hoses.
18 ► CS25/28 User Manual
SPECIFICATIONS
Capacity
CS25 and CS28 .................................................................................... 12 and 15 inch/30 and 38 cm Cut Lengths
Weight (w/o Bar and Chain) ......................................................................................................................8.5 lbs/4 kg
Overall Length
10 inch Bar ...................................................................................................................................75 inches/190 cm
12 inch Bar ..................................................................................................................................90 inches/229 cm
15 inch Bar ...................................................................................................................................92 inches/234 cm
Pressure
CS25 ........................................................................................................................... 1500–2000 psi/105–140 bar
CS28 ............................................................................................................................. 1000–2000 psi/70–140 bar
Flow Range
CS25 ........................................................................................................................................ 4–6 gpm/15–22 lpm
CS28 ........................................................................................................................................ 7–9 gpm/26–34 lpm
Optimum Flow
CS25 .................................................................................................................................................. 5 gpm/19 lpm
CS28 .................................................................................................................................................. 8 gpm/30 lpm
Porting ...................................................................................................................................-8 (1/2 inch) SAE O-ring
Connect Size and Type ....................................................................................................................Adapter w/ Male
Hose Whips ........................................................................................................................................................... No
SOUND AND VIBRATION DECLARATION
Test conducted on CS2881101, S/N 112 operated at standard 8 gpm input
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 106 dBA
Uncertainty, Kwa, in decibels 3 dBA
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels 98 dBA
Uncertainty, Kpa, in decibels 3 dBA
Values determined according to noise test code given in ISO 15744, using the basic standard ISO 3744 NOTE: The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements.
Declared vibration emission value in accordance with EN 12096
Measured vibration emission value: Trigger hand 1.1 m/sec²
Measured vibration emission value: Assist hand 3.9 m/sec²
Uncertainty: K .5 m/sec²
Values determined according to ISO 8662-1, ISO 5349-1,2
ACCESSORIES
Description Part Number
12 inch/30 cm Saw Bar......................................................................................................................................08347
15 inch/38 cm Saw Bar......................................................................................................................................07638
Saw Chain for 12 inch/30 cm Bar 34SL (56 Drive Links) ..................................................................................08348
Saw Chain for 15 inch/38 cm Bar 34SL (64 Drive Links) ..................................................................................07641
Sprocket 7T, .325 Pitch...................................................................................................................................... 07629
Chain Guard for 18 inch/46 cm Bar Length ....................................................................................................... 05144
Flat File .............................................................................................................................................................. 11294
Scrench ............................................................................................................................................................. 11464
SERVICE TOOLS
O-ring Tool Kit .................................................................................................................................................... 04337
CS25/28 User Manual ◄ 19
CS25 / CS28 PARTS ILLUSTRATION
To order complete motor assembly see “Note” on parts list (Page 21).
20 ► CS25/28 User Manual
CS25 / CS28 PARTS LIST
PART
ITEM
NO. QTY DESCRIPTION
1 19212 1 CAPSCREW
2 65834 1 CHAIN GUARD
3 07631 2 NUT
4 08348 1 SAW CHAIN – 12 INCH
07641 1 SAW CHAIN – 15 INCH
5 66577 1 CHAIN GUIDE PLATE
6 07630 2 STUD
7 07620 1 BAR ADJUSTMENT NUT
8 07632 1 SCREW
9 04044 2 NEEDLE ROLLER
10 04106 2 DRIVER GEAR (8 GPM)
07832 2 DRIVER GEAR (5 GPM)
11 NO ITEM
12 07652 1 REAR GEAR HOUSING ASSY (8 GPM)
07834 1 REAR GEAR HOUSING ASSY (5 GPM)
13 00753 8 CAPSCREW
14 04041 4 BUSHING
15 NO ITEM
16 07612 1 IDLER SHAFT
17 00020 1 O-RING*
18 66201 1 MOTOR HOUSING SERVICE ASSY
19 16668 4 O-RING*
20 00453 1 NUT
21 07617 1 WASHER
22 07629 1 RIM SPROCKET
23 07616 1 SPROCKET ADAPTER
24 06635 1 RETAINING RING
25 00335 1 BEARING
26 04856 1 RETAINING RING
27 07615 1 SEAL BACK-UP WASHER
28 04037 1 SEAL*
29 60975 1 MOTOR SHAFT
30 65839 1 NAME TAG – CS25
65840 1 NAME TAG – CS28
31 18089 6 CAPSCREW
32 65937 1 OUTER TUBE ASSY – CS258X1
65936 1 OUTER TUBE ASSY – CS258X2
60973 1 OUTER TUBE ASSY – CS288X1
62237 1 OUTER TUBE ASSY – CS288X2
33 00042 2 OIL TUBE ASSY – CS2X8X1
62238 2 OIL TUBE ASSY – CS2X8X2
34 NA 1 DIELECTRIC TEST DECAL
35 15863 1 WARNING DECAL
36 05153 1 STANLEY DECAL
37 03786 1 7-9 GPM DECAL
PART
ITEM
NO. QTY DESCRIPTION
03782 1 4-6 GPM DECAL
39 12412 1 ELECTRIC WARNING DECAL
40 24833 1 HANDLE ASSY (NOTE: DOES NOT
41 07627 1 O-RING*
42 19868 1 SPRING
43 51183 1 TRIGGER
44 01534 1 ROLL PIN
45 51182 1 TRIGGER GUARD
46 22147 2 CAPSCREW
47 00936 2 ADAPTER
48 01605 2 O-RING*
49 07626 1 O-RING*
50 19874 1 VALVE SPOOL
51 00026 1 O-RING*
52 19875 1 SELECTOR SPOOL
53 16070 1 RETAINING RING*
54 26414 1 LOCK OUT KIT
55 08347 1 SAW BAR – 12 IN
07638 1 SAW BAR – 15 IN
56 02921 1 AUTOMATIC OILER
57 01362 1 O-RING*
58 06971 1 LOCK NUT
59 02634 2 WASHER
60 66578 1 CHAIN GUIDE
61 04746 1 AUTOMATIC OILER DECAL
62 34685 1 SOUND POWER LEVEL DECAL
63 11206 1 CIRCUIT TYPE C DECAL (CE ONLY)
11207 1 CIRCUIT TYPE D DECAL (CE ONLY)
64 28323 1 CE DECAL (CE ONLY)
65 28409 1 COMPOSITE SAFETY DECAL
03693 1 CLOSED-CENTER DECAL
21053 1 SEAL KIT
COME WITH SPOOL OR O-RING)
(CE ONLY)
(CE ONLY)
(NOT ILLUSTRATED)
* Denotes Part in Seal Kit
Note: To order the full motor assembly which includes the following items: 6 thru 29 and 56 thru 58.
CS25 Motor Assembly (5-GPM) P/N-73196
CS28 Motor Assembly (8-GPM) P/N-73195
CS25/28 User Manual ◄ 21
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulics.com
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