FIGURE 2. FELLING A TREE .............................................................................................................................. 14
FIGURE 3. CROSSCUTTING LOGS WITH PRESSURE ON TOP .....................................................................15
FIGURE 4. CROSSCUTTING LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP ................... 15
FIGURE 5. CROSSCUTTING LOGS/LIMBS WITH PRESSURE ON BOTTOM. ................................................16
FIGURE 6. CROSSCUTTING THICK LOGS WITH PRESSURE ON BOTTOM .................................................16
TOOL PROTECTION & CARE ................................................................................................................................18
SERVICE TOOLS ....................................................................................................................................................20
CS05/CS06 PARTS ILLUSTRATION ......................................................................................................................21
CS05/CS06 PARTS LIST ........................................................................................................................................22
To ll out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty recording form must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, be performed
by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM
THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back
of this manual and ask for a Customer Service Representative.
CS05/CS06 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 ► CS05/CS06 User Manual
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
The model CS05/CS06 Hydraulic Chain Saw will provide
safe and dependable service if operated in accordance
with the instructions given in this manual. Read and understand this manual and any stickers and tags attached
to the tool and hose before operation. Failure to do so
could result in personal injury or equipment damage.
• The operator must start in a work area without by-
standers. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained
or under the supervision of an instructor. Establish
a training program for all operators to ensure safe
operation.
• Always wear safety equipment such as goggles, ear
and head protection, and safety shoes at all times
when operating the tool. Use gloves and aprons
when necessary.
• The operator must be familiar with all prohibited
work areas such as excessive slopes and dangerous terrain conditions.
• Do not inspect, clean or replace any part(s) if the
hydraulic power source is connected. Do not inspect
or clean the tool while the hydraulic power source is
connected. Accidental engagement of the tool can
cause serious injury.
• Always connect hoses to the tool hose couplers be-
fore energizing the hydraulic power source. Be sure
all hose connections are tight and are in good condi-
tion.
• Do not operate the tool at oil temperatures above
140 °F/60 °C. Operation at higher temperatures can
cause higher than normal temperatures at the tool
which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or
incompletely assembled chain saw. Be sure that the
chain stops moving when the control trigger is released.
• Never wear loose clothing that can get entangled in
the working parts of the tool.
• Keep all parts of your body away from the chain saw
and maintain proper footing and balance at all times.
• Warning: Use of this tool on certain materials during
demolition could generate dust potentially containing a variety of hazardous substances such as asbestos, silica or lead. Inhalation of dust containing
these or other hazardous substances could result
in serious injury, cancer or death. Protect yourself
and those around you. Research and understand
the materials you are cutting. Follow correct safety
procedures and comply with all applicable national,
state or provisional health and safety regulations
relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
• Do not rely exclusively upon the safety devices built
into the saw. As a chain saw user, several steps
must be taken to keep your cutting jobs free from
accidents or injury.
–With basic understanding of kickback, you can
reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
–To avoid personal injury or equipment damage,
all tool repair, maintenance and service must
only be performed by authorized and properly
trained personnel.
–Keep a good rm grip on the saw with both
hands, the right hand on the rear handle and
the left hand on the front handle when operating
the saw. Use a rm grip with thumbs and ngers
encircling the chain saw handles. A rm grip will
help reduce kickback and maintain control of
the saw. Do not let go.
–Make sure the area in which you are cutting is
free of obstructions. Never allow the nose of the
guide bar to contact the log, branch or any obstruction that can be accidently hit while operating the saw.
–Never start the tool while it is lying on the ground.
–Cut at rated operating speeds (gpm).
–Do not overreach or cut above shoulder height.
–Follow the manufacturer’s sharpening and
CS05/CS06 User Manual ◄ 5
SAFETY PRECAUTIONS
–maintenance instructions for the saw chain.
–Only use replacement bars and chains specied
by Stanley Hydraulic Tools. Chains must meet
the requirements of ANSI B175.1 for low kickback performance.
• Always be well rested and mentally alert before operating the chain saw.
• Do not allow other persons to be near the chain saw
when starting or cutting with the chain saw. Keep
bystanders and animals out of the work area.
• Do not starting cutting until you have a clear work
area, secure footing and a planned escape path
from a falling tree.
• Carry the saw with the unit de-energized and the bar
and chain to the rear of your body.
• Use extreme caution when cutting small size brush
and saplings. Twigs may catch the saw chain and
be whipped toward the operator or pull the operator
off balance.
• When cutting a limb that is under tension, be alert
for springback so that you will not be struck when
the tension on the limb is released.
• Keep the handles dry, clean and free of oil.
• Do not operate a chain saw while in a tree unless
you have been specially trained to do so.
• When using tools near energized transmission lines,
be sure to use only hoses labeled and certied nonconductive.
• Turn off the power unit or move the hydraulic control
valve to neutral before setting the saw down.
• Use a guide bar scabbard when transporting the
saw.
• Know the location of buried or covered electrical
services before starting work.
• To avoid personal injury or equipment damage, all
tool repair, maintenance and service must only be
performed by authorized and properly trained per-
sonnel.
6 ► CS05/CS06 User Manual
ELECTRICAL PRECAUTIONS
The following guidelines must be followed to prevent
accidental contact with overhead electrical conductors
and/or communication wires and cables. (ref. ANSI
Z133.1-2000)
Working in Proximity to Electrical Hazards:
An inspection shall be made by a qualied arborist to
determine whether an electrical hazard exists before
climbing, or otherwise entering, or performing work in
or on a tree.
Only qualied line-clearance arborists or qualied lineclearance arborist trainees shall be assigned to work
where an electrical hazard exists. Qualied line-clearance arborist trainees shall be under the direct supervision of qualied line-clearance arborist.
A second qualied line-clearance arborists or line-clearance arborist trainees shall be within vision or voice
communication during line-clearing operations aloft
when line-clearance arborists or line-clearance arborist
trainees must approach closer than 10 feet (3.05 meters) to any energized electrical conductor in excess of
750 volts (primary conductor) or when:
1. Branches or limbs being removed cannot rst be
cut (with a pole pruner/pole saw) to sufciently
clear electrical conductors, so as to avoid con-
tact.
2. Roping is required to remove branches or limbs
from such electrical conductors. This does not
apply to individuals working on behalf of, or em-
ployed by, electrical system owners/operators
engaged in line-clearing operations incidental to
their normal occupation.
Qualied line-clearance arborists and line-clearance
arborist trainees shall maintain minimum approach
distances from energized electrical conductors in accordance with Table 1.
All other arborists shall maintain a minimum approach distance from energized electrical conductors
in accordance with Table 2.
Branches hanging on an energized electrical conductor shall be removed using non-conductive equipment.
Table 1 – Minimum approach distances from energized conductors for qualied line-clearance arborists and
qualied line- clearance arborist trainees.
Nominal Voltage
(kV phase-to-phase)
Includes 1910.269
elevation factor,
sea level to 5000 ft
1
ft–inmft–inmft–inm
Includes 1910.269
elevation factor,
5001 – 10,000 ft
1
Includes 1910.269 elevation
factor, 10,000 – 14,000 ft
1
0.05 to 1.0Avoid contactAvoid contactAvoid contact
1.1 to 15.02–040.712–080.812–100.86
15.1 to 36.02–090.843–020.973–051.04
36.1 to 46.03–000.923–051.043–091.14
46.1 to 72.53–091.144–031.304–071.40
72.6 to 121.04–061.375–021.585–071.70
138.0 to 145.05–021.585–111.806–051.96
161.0 to 169.06–001.836–102.087–052.26
230.0 to 242.07–112.419–002.759–092.97
345.0 to 362.013–024.0215–004.5816–034.96
500.0 to 550.019–005.8021–096.6323–067.17
765.0 to 800.027–048.3431–039.5333–1010.32
1
Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.
CS05/CS06 User Manual ◄ 7
ELECTRICAL PRECAUTIONS
Table 2 – Minimum approach distances to energized conductors for persons
other than qualied line-clearance arborists and qualied line-clearance arborist trainees.
Nominal Voltage
kV phase-to-phase
0.0 to 1.010–003.05
1.1 to 15.010–003.05
15.1 to 36.010–003.05
36.1 to 50.010–003.05
50.1 to 72.510–093.28
72.6 to 121.012–043.76
138.0 to 145.013–024.00
161.0 to 169.014–004.24
230.0 to 242.016–054.97
345.0 to 362.020–056.17
500.0 to 550.026–088.05
785.0 to 800.035–0010.55
1
Exceeds phase-to-ground.
The tie-in position should be above the work area and
located in such a way that a slip would swing the arborist
away from any energized electrical conductors or other
identied hazard.
While climbing, the arborist should climb on the side of
the tree that is away from energized electrical conductors as required in Tables 1 and 2.
Footwear, including lineman’s overshoes, having electrical-resistant soles, shall not be considered as providing
any measure of safety from electrical hazards.
Rubber gloves, with or without leather or other protective covering, shall not be considered as providing any
measure of safety from electrical hazards.
Ladders, platforms and aerial devices, including insulated aerial devices, shall be subject to minimum approach
distances in Table 1 and 2.
Aerial devices and attached equipment (such as chippers) contacting energized electrical conductors shall be
considered energized. Contact shall be avoided, except
where emergency rescue procedures are being carried
out. Emergency rescue should be performed in accordance with 4.3.
1
Distance
ft-inm
STORM WORK AND EMERGENCY
CONDITIONS-LINE CLEARANCE
Line clearance shall not be performed during adverse
weather conditions such as thunderstorms, high winds
and snow and ice storms.
Qualied line-clearance arborists and qualied lineclearance arborists trainees performing line clearance
in the aftermath of a storm or under similar conditions
shall be trained in the special hazards associated with
this type of work.
Line-clearance operations shall be suspended when
storm work or emergency conditions develop involving
energized electrical conductors. Electrical system owners/operators shall be notied immediately.
8 ► CS05/CS06 User Manual
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, OR 97062
Model
TOOL STICKERS & TAGS
DANGER
Failure to use hydraulic hose labeled and certified
as non-conductive when using hydraulic toolson
or near electric lines mayresultin deathor
serious injury.
Forproper and safe operationread ownersmanual
and mwke sure that you have been properly
trained in correct procedures requiredforwork
ELECTROCUTION
on or around electric lines.
HAZARD
12412
Electrical Warning Decal
4-6 GPM / 15-22 LPM
DO NOT EXCEED 2000 PSI / 140 BAR
DO NOT EXCEED SPECIFIED FLOW OR PRESSURE
USE CLOSED-CENTER TOOL ON CLOSED-CENTER
SYSTEM. USE OPEN-CENTER TOOL ON OPEN-CENTER
SYSTEM. CORRECTLY CONNECT HOSES TO TOOL “IN”
AND “OUT” PORTS. IMPROPER HANDLING, USE OR OTHER
MAINTENANCE OF TOOL COULD RESULT IN A LEAK, BURST
OR OTHER TOOL FAILURE. CONTACT AT A LEAK OR BURST
CAN CAUSE OIL INJECTION INTO THE BODY. FAILURE TO
OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS
03782
GPM Decal – CS05 Model
03786
GPM Decal – CS06 Model (Not Shown)
PERSONAL INJURY.
28409
Composite Decal
(CE Models Only)
13907
Kickback Warning Decal
D
30 LPM @ 138 BAR
EHTMA CATEGORY
11207
Circuit Type D Decal
(CE Models Only)
Lwa
107
17784
101 Sound Level
Decal
(CE Models Only)
28323
CE Decal
(CE Models Only)
07636
Name Tag
The safety tag (P/N 15875) at right is attached to
the tool when shipped from the factory. Read and
understand the safety instructions listed on this tag
before removal. We suggest you retain this tag and
attach it to the tool when not in use.
THIS CHAIN SAW IS
EQUIPPED WITH AN
AUTOMATIC CHAIN
OILER.
SEE YOUR PARTS &
SERVICE BOOK FOR
PROPER ADJUSTING
PROCEDURES
04746
Auto Oiler Decal
NOTE
THE INFORMATION LISTED ON THE
STICKERS SHOWN, MUST BE LEGIBLE AT ALL
TIMES.
REPLACE DECALS IF THEY BECOME WORN
OR DAMAGED. REPLACEMENTS ARE
AVAILABLE FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY
CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS
PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT
IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE
TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
TAG TO BE REMOVED ONLY BY
SAFETY TAG P/N 15875 (Shown smaller then actual size)
DANGERDANGER
TOOL BEFORE USING IT.
OPERATION MANUAL.
TOOL OPERATOR.
SEE OTHER SIDE
CS05/CS06 User Manual ◄ 9
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR
AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE.
CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-615-23up to 25up to 7.53/810Both2500175
4-615-2326-1007.5-301/213Both2500175
5-10.519-40up to 50up to 151/213Both2500175
5-10.519-4051-10015-305/816Both2500175
5/816Pressure2500175
3/419Return2500175
5-10.519-40100-30030-90
10-1338-49up to 50up to 155/816Both2500175
5/816Pressure2500175
3/419Return2500175
10-1338-4951-10015-30
3/419Pressure2500175
125.4Return2500175
10-1338-49100-20030-60
5/816Pressure2500175
13-1649-60up to 25up to 8
3/419Return2500175
3/419Pressure2500175
125.4Return2500175
13-1649-6026-1008-30
PRESSURE
<<< FLOW
RETURN
FLOW >>>
Figure 1. Typical Hose Connections
Tool to Hydraulic Circuit Hose
Recommendations
The chart to the right shows recommended
minimum hose diameters for various hose
lengths based on gallons per minute (gpm)/
liters per minute (lpm). These recommenda-
tions are intended to keep return line pressure
(back pressure) to a minimum acceptable lev-
el to ensure maximum tool performance.
This chart is intended to be used for hydraulic
tool applications only based on Stanley Hy-
draulic Tools tool operating requirements and
should not be used for any other applications.
All hydraulic hose must have at least a rated
minimum working pressure equal to the maxi-
mum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed
specications as set forth by SAE J517.
CS05/CS06 User Manual ◄ 11
HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
Measured at a max. uid viscosity of:
(at min. operating temperature)
Temperature: Sufcient heat rejection
capacity to limit max. uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
difference of between ambient and uid
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
Min. full-ow ltration
Sized for ow of at least:
(For cold temp. startup and max.
dirt-holding capacity)
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic uids with a viscosity index over 140 will meet the requirements
1. Using a calibrated owmeter and pressure gauge,
check that the hydraulic power source develops a
ow of 4-6 gpm/15-23 lpm at 1500-2000 psi/105140 bar for the CS05 or a ow of 7-9 gpm/26-34 lpm
at 1000-2000 psi/70-140 bar for the CS06.
2. Make certain that the hydraulic power source is
equipped with a relief valve set to open at 2100 2250 psi/145-155 bar.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth
before making connections.
2. Connect the hoses from the hydraulic power source
to the tool ttings or quick disconnects. It is good
practice to connect return hoses rst and disconnect them last to minimize or avoid trapped pressure
within the tool.
3. Observe the arrow on the couplers to ensure that
the ow is in the proper direction. The female coupler on the tool hose is the inlet (pressure) coupler.
4. Move the hydraulic circuit control valve to the “ON”
position to operate the tool.
NOTE:
If uncoupled hoses are left in the sun, pressure in-
crease inside the hose may make them difcult to
connect. Whenever possible, connect the free ends
of the hoses together.
SYSTEM SELECTION (OC/CC)
Saws congured with the system selector option require
setup for the system, closed-center (CC) or open-center
(CC), in which it will operate. The selector screw is located in the bottom end of the valve spool.
1. Determine the system type.
2. For operation in a CC system, turn the selector
screw fully clockwise. When the selector screw bottoms, CC operation is selected.
3. For operation in an OC system, turn the selector
screw counter-clockwise until meeting resistance
(from the retaining ring). Turn the selector screw
clockwise and then counter-clockwise to be sure
that you are sensing resistance of the retaining ring.
Do not force the selector screw.
To prevent damage to the retaining ring, do not
attempt to force the selector screw counter-clockwise
beyond the point of initial resistance.
OPERATING PROCEDURES
The following are general wood cut ting procedures and
techniques. Dif ferences in the terrain, vegetation, and
type of wood will make this infor mation more or less valid for particu lar areas. For advice on specic woodcutting problems or techniques for your area, consult your
local Stanley representative or your county agent. They
can often provide infor mation that will make your work
safer and more productive.
CUTTING TIPS
1. Check the lean of the tree. Tie a weight to a piece
of string about 2 feet long. Hang the weight in your
line of sight. The string is a good vertical line to help
you judge the lean of the tree. The tree should fall
the way it is leaning. Trees that are straight (leaning
no more than 5 degrees) gener ally can be felled in
any direction.
2. Avoid felling across another tree, log, rocks, gully or
ridge. Do not fell straight uphill or down hill. Fell the
tree diagonally to the hill. Consider the wind direction and velocity. Do not attempt cutting in strong
winds.
3. Check the weight distribution. A tree is heavier on
the side with the most limbs. It will try to fall on its
heavy side. Trim a few limbs to “balance” the tree.
4. Clear the work area. You need a clean area all
around the tree for good footing. Get every thing out
of the area where the tree will fall. Do not cut trees
near structures. Because of the danger of electrocution, use extreme care when cutting trees near
power lines.
5. Before starting the cut, prepare your escape path.
Make sure the escape path is clear of brush and
branches. The escape path should be at an angle
away from the direction of fall.
CS05/CS06 User Manual ◄ 13
OPERATION
6. The saw chain should cut with very little pres sure
applied to the handle. If you have to force the saw to
cut or if the cut is not straight, cease cutting immediately to prevent further saw chain and bar damage.
See the Maintenance and Adjustments section of
the Service Manual for chain replacement or adjustment procedures.
7. Underwater models require daily preventive maintenance. See the Maintenance and Adjust ments section of the Service Manual for these mainte nance
procedures.
FELLING (CUTTING DOWN A TREE)
(FIGURE 2)
Observe all safety precautions.
FELLING OR BACK CUT
4. The felling or back cut is made on the side opposite
and at least 2 inches above the hori zontal undercut
(the felling cut is made higher as the size of the tree
increases). Place the saw so the hand guard is close
to the tree trunk and the bucking cleat is dug in.
5. Start the cut horizontally. Pivot the bar in until the cut
is being made parallel to the notch cut. Cut until the
saw is about 1 or 2 inches from the notch. Do not cut
through the notch.
NOTE:
The uncut wood between the felling and notch cuts
is called the hinge. The hinge controls the fall of the
tree and should be of uniform thick ness.
6. As the saw nears the back cut, watch the treetop
and the cut for signs of movement. Be alert as soon
as the tree starts to move, turn off the saw, pull it
from the tree and move away quickly on your escape route.
7. For trees larger than bar length, make two felling
cuts. Cut in as far as the bar will go, move to the
other side and start the second cut in the same manner as the rst while pivoting the saw to complete
the felling cut.
Figure 2. Felling a Tree
NOTCHING OR UNDERCUTTING
1. The notching or undercutting cut is made on the side
you want the tree to fall. Place the saw so the hand
guard is close to the tree trunk and the bucking cleat
is dug in.
2. Start the cut horizontally. Pivot the nose of the bar in
last. Cut to about one-quarter of the tree’s diameter.
WARNING
Watch out for falling limbs.
3.
Make a diagonal cut down to meet the hori zontal cut
and remove the wood from the notch.
BUCKING
Bucking is the sawing of a log or fallen tree into smaller
pieces.
1. Observe all safety precautions.
2. Use both hands. Grip the saw rmly.
3. Stand uphill. A log that is cut loose may role down-
hill.
4. Keep the chain out of the dirt. Dirt will dull the chain.
A dull chain is unsafe.
5. Stand to the left of the saw.
CROSSCUTTING
NOTE:
Before starting to cut through a log try to imagine
what is going to happen. Look out for stresses in the
log and cut through the log in such a manner that
the guide bar will not get pinched.
14 ► CS05/CS06 User Manual
OPERATION
LOGS WITH PRESSURE ON TOP (FIGURE
3)
1. Observe all safety precautions.
2. Begin with an upper cut, down from the top. Do not
cut too deeply. A cut of about 1/3 of the log diameter
is enough.
3. Finish with a bottom cut. They should meet.
Figure 3. Crosscutting Logs with Pressure on Top
THICK LOGS LARGER THAN BAR LENGTH
WITH PRESSURE ON TOP (FIGURE 4)
1. Observe all safety precautions.
2. Begin by cutting on the opposite side of the log.
3. Pull the saw towards you and cut from the top.
4. Cut from the bottom. Make a boring cut if the log is
close to the ground.
5. Finish with a bottom cut.
Figure 4. Crosscutting Logs Larger than Bar Length
With Pressure on Top
CS05/CS06 User Manual ◄ 15
OPERATION
LOGS/LIMBS WITH PRESSURE ON
BOTTOM (FIGURE 5)
1. Observe all safety precautions.
2. Begin with a bottom cut. The depth of the cut should
be about 1/3 of the log diameter.
3. Finish with an upper cut, down from the top. The
saw cuts should meet.
Figure 5. Crosscutting Logs/Limbs with
Pressure on Bottom.
THICK LOGS LARGER THAN BAR
LENGTH WITH PRESSURE ON THE
BOTTOM (FIGURE 6)
1. Observe all safety precautions.
2. Begin by cutting on the opposite side of the log.
3. Pull the saw towards you and cut from the top.
4. Cut from the bottom. Make a boring cut if the log is
close to the ground.
5. Finish with a top cut.
Figure 6. Crosscutting Thick Logs with Pressure on
Bottom
16 ► CS05/CS06 User Manual
OPERATION
PRUNING AND DEBRANCHING
1. Observe all safety precautions.
2. Use both hands. Keep a rm grip.
3. Be alert for kickback. Do not allow the tip of the bar
to touch anything while the chain is in motion.
4. Do not cut overhead. Keep the saw below chest level. The chain is too close to your face in this position.
COLD WEATHER OPERATION
If the saw is to used during cold weather, preheat the
hydraulic uid at low engine speed. When using the
normally recommended oils, oil should be at or above
50 °F/10 °C (400 ssu/ 82 centistokes) before use.
Damage to the hydraulic system or saw can result from
use with uid that is too viscous or thick.
Cutting frozen wood causes the cutters to wear, crack
and break at the back rivet hole unless proper precautions are taken. To extend chain life when cutting in cold
weather:
1. Be sure the oiler is working.
2. Keep the chain tensioned and check often.
3. Keep the cutters properly sharpened. Touch up at
least every hour. Never force a dull chain to cut.
4. Clean out the bar groove and keep the oil hole open.
Turn the bar over to equalize wear on the rails.
5. Always install a new sprocket with a new chain.
CS05/CS06 User Manual ◄ 17
NOTICE
TOOL PROTECTION & CARE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before con-
nection.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to
the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from
damage or pilferage.
• Make sure the circuit PRESSURE hose (with male
quick disconnect) is connected to the “IN” port. The
circuit RETURN hose (with female quick disconnect)
is connected to the opposite port. Do not reverse circuit ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated ow (see Specications)
page in this manual for correct ow rate and model
number. Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning
stickers and tags legible.
• Tool repair should be performed by experienced
personnel only.
• Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Do not use the tool for applications for which it was
not intended.
18 ► CS05/CS06 User Manual
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When
diagnosing faults in operation of the saw, always make sure the hydraulic power source is supplying the correct
hydraulic ow and pressure to the saw as listed in the table. Use a owmeter known to be accurate. Check the ow
with the hydraulic uid temperature at least 80 °F/27 °C.
PROBLEMCAUSEREMEDY
Cuts slow.Insufcient uid ow or low relief
valve setting.
Chain dull.Sharpen per instructions or replace.
Backpressure too high.Should not exceed 250 psi/17 bar at
Bar turns color.Insufcient oiler ow.Adjust oiler per Service Manual.
Tool does not run.Power unit not functioning.Check power unit for proper ow
Coupler or hoses blocked.Remove obstruction.
Mechanical failure.Disassemble tool and inspect for
Tool runs backwards.Pressure and return reversed.Connect for proper ow direction.
On/Off trigger is hard to press.Pressure and return reversed.Correct for proper ow direction.
Backpressure too high.Should not exceed 250 psi/17 bar at
Oil leakage around drive sprocket.Motor shaft seal failure.Replace as required. Make sure that
Oil leakage between rear gear housing and valve handle assembly.
Chain continues to move after valve
is shut off.
Motor face seal failure.Replace as required.
Chain is too loose.Tighten chain.
Input ow too high.Decrease ow.
Adjust uid ow to proper gpm. For
optimum performance adjust relief
valve to 2250 psi/155 psi.
8 gpm/30 lpm measured at the end
of the tool operating hoses.
and pressure (4 gpm/15 lpm at 1500
psi/104 bar minimum for the CS05
and 7 gpm/26 lpm at 1000 psi/70 bar
for the CS06).
damage.
Motor shaft rotates clockwise.
8 gpm/30 lpm measured at the end
of the tool operating hoses.
oil present is not the result of excess
oiler ow.
CS05/CS06 User Manual ◄ 19
SPECIFICATIONS
Capacity
CS05 ..................................................................................................... 12 and 15 inch/30 and 38 cm Cut Lengths
CS06 ......................................................................................... 12, 15 and 20 inch/30, 38 and 51 cm Cut Lengths
Weight (w/o bar) ...................................................................................................................................6.25 lbs/2.8 kg
Length (w/o bar) ................................................................................................................................14 inches/36 cm
Width ...................................................................................................................................................9 inches/23 cm
Pressure
CS05 .............................................................................................................................1500-2000 psi/105-140 bar
Connect Size and Type .................................................................................................... 3/8 inch NPT Male Adapter
Hose Whips ............................................................................................................................................................ No
Motor ...............................................................................................................................................................Integral
Kickback Reduction Features
....................Low Kickback Saw Chain, Small Radius Saw Bar, Front Hand Guard, Low Inertia Motor/Drive System
Sound Power Level ....................................................................................................................................... 107 dBA
Sound Pressure Level @ 1 meter ................................................................................................................ 93.1 dBA
Rim Sprocket, .325 P × 7 Tooth ......................................................................................................................... 07629
12-inch Saw Bar ................................................................................................................................................08347
15-inch Saw Bar ................................................................................................................................................07638
20-inch Saw Bar ................................................................................................................................................07639
Saw Chain for 12-inch Bar.................................................................................................................................08348
Saw Chain for 15-inch Bar.................................................................................................................................07641
Saw Chain for 20-inch Bar.................................................................................................................................07642
File Guide with File ............................................................................................................................................ 12363
Seal Kit ..............................................................................................................................................................07830
20 ► CS05/CS06 User Manual
CS05/CS06 PARTS ILLUSTRATION
CS05/CS06 User Manual ◄ 21
CS05/CS06 PARTS LIST
ITEM
PART
NO.
NO.QTY DESCRIPTION
100753
09622
207636
08202
3283231CE DECAL (CE ONLY)
4076521REAR GEAR HSG ASSY (7–9 GPM)
078341REAR GEAR HSG ASSY (4–6 GPM)
5002892DOWEL PIN
6040414BUSHING
7000201O-RING
8076121IDLER SHAFT
904106
07832
10——NO ITEM
1100038
00788
12013621O-RING
13029211AUTOMATIC OILER
14177841SOUND POWER LEVEL. DECAL
1506971
07724
1607620
07714
17113541OC/CC DECAL (NOT ILLUSTRATED)
1807632
07723
1900144
00230
20011161BUCKING CLEAT
21026492HANDLE BAR RETAINER
22076111HANDLE BAR
23026343WASHER
2400429
09277
25074731HAND GUARD
26139071WARNING DECAL (KICKBACK)
27124121WARNING DECAL (ELECTRIC)
28284091COMPOSITE SAFETY DECAL (CE
2907628
02446
30665771CHAIN GUIDE PLATE-INSIDE
31083471SAW BAR 12 IN.
076381SAW BAR 15 IN.
076391SAW BAR 20 IN.
32083481SAW CHAIN – 12 IN.
076411SAW CHAIN – 15 IN.
076421SAW CHAIN – 20 IN.
8CAPSCREW
CAPSCREW U/W MODEL
1NAME TAG—CS06
NAME TAG—CS05
2DRIVE GEAR (7–9 GPM)
DRIVE GEAR (4–6 GPM)
1NUT
NUT U/W MODEL
(CE ONLY)
1LOCKNUT
LOCKNUT U/W MODEL
1BAR ADJUSTMENT NUT
BAR ADJUSTMENT NUT U/W MODEL
1SCREW
SCREW U/W MODEL
1CAPSCREW
CAPSCREW U/W MODEL
1NUT
NUT U/W MODEL
ONLY)
3CAPSCREW
CAPSCREW U/W MODEL
ITEM
PART
NO.
NO.QTY DESCRIPTION
33665781CHAIN GUIDE PLATE-OUTSIDE
34076181CHAIN GUARD
3507631
07722
3600453
00808
37076171WASHER
38076291RIM SPROCKET
39076161SPROCKET ADAPTER
40066351RET RING
4100335
07720
42047461AUTOMATIC OILER DECAL
43045391WASHER
44076231CHAIN CATCHER
45076302STUD
4602688
02764
47040371SHAFT SEAL
48076151SEAL BACK-UP WASHER
49048561RETAINING RING
50040442NEEDLE ROLLER
5107613
07710
52160701RETAINING RING
53105361SELECTOR SCREW
54000261O-RING
55076271O-RING
5600072
00875
57076031SAFETY CATCH
5807602
07715
59340931TRIGGER CASTING
60039721COUPLER, FEMALE
61039731COUPLER, MALE
62282342HOSE
63016052O-RING
6407693
07713
6507624
07718
6603009
03278
67112071CIRCUIT TYPE D DECAL (CE ONLY)
68105351ON/OFF VALVE SPOOL
69076261O-RING
70076092SPRING WASHER
2NUT
NUT U/W MODEL
1NUT
NUT U/W MODEL
1BALL BEARING
BALL BEARING U/W MODEL
1CAPSCREW
CAPSCREW U/W MODEL
1DRIVE SHAFT
DRIVE SHAFT U/W MODEL
1ROLL PIN
ROLL PIN U/W MODEL
1SPRING
SPRING U/W MODEL
1VALVE HANDLE ASSY
VALVE HANDLE ASSY U/W MODEL
1ROLL PIN
ROLL PIN U/W MODEL
2ROLL PIN
ROLL PIN U/W MODEL
22 ► CS05/CS06 User Manual
CS05/CS06 PARTS LIST
ITEM
PART
NO.
NO.QTY DESCRIPTION
71076101SPRING
72001901ROLL PIN
73105371KEEPER
74076251PLUG BUTTON
75037861GPM STICKER (7–9 GPM)
037821GPM STICKER (4–6 GPM)
76051441BAR & CHAIN GUARD
77007671GREASE FITTING U/W MODEL ONLY
009362ADAPTER (NOT SHOWN)
264141LOCK OUT KIT, SHIPPED INSTALLED
039711COUPLER SET
078301SEAL KIT
(NOT SHOWN)
CS05/CS06 User Manual ◄ 23
UNDERWATER TOOLS DEPTH GUIDELINE
UNDERWATER MODELS ONLY
CAUTION
DO NOT USE HYDRAULIC TOOLS UNDER-
WATER THAT ARE NOT DESIGNATED AS
AN “UNDERWATER” MODEL, OR THIS
WILL RESULT IN DAMAGE TO THE TOOL.
For underwater hydraulic tools the applications are
broken down into four quadrants depending on
type of tool and method of operation.
The types of tools are percussive and rotational,
each with different characteristics allowing for different depth operation. With percussive tools, the
nitrogen accumulator PSI must counter the increase in ambient pressure found at lower depths.
Since there is a maximum PSI for percussive tools
they are limited to certain depths. Rotational tools
do not have accumulators and thus capable of
deeper depths.
Operation Overview
PercussiveRotational
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500' -
DiverROV
limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Tools: Breakers,
Hammer Drills and
Chipping Hammers
Max Depth: 500' limitations due to
accumulator PSI
max (increase 40
PSI for every 100')
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
Tools: Grinders,
Saws, Chain Saws
Max Depth: 1000' Reference hose
sizing guide below
The methods are broken into diver operated or
remote operated vehicle (ROV). ROV's can reach
lower depths and with an on-board hydraulic
power source that is depth compensated, can
operate hydraulic tools at depths of thousands of
feet. ROV operation is still limited to the tool, for
example a percussive tool has the same depth
limitation whether ROV or diver operated.