Stanley Black & Decker BR67 User Manual

BR67
HYDRAULIC BREAKER
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
09278 11/2014 Ver. 17
DECLARATION OF CONFORMITY
Weisbeck, Andy
BR67320 Serial # 030212033 and above
Directive/Standards
No.
Approved body
ISO
28927-10:2011
Self
DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto:
hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous: Por la presente declaro que el equipo se especifica a continuación: Dichiaro che le apparecchiature specificate di seguito:
Surname and First names/Familiennname und Vornamen/Nom et prénom/ Nombre y apellido/Cognom e e nome
Hydraulic Tools
1. Category: Kategorie: Catégorie: Categoria: Categoria:
2. Make/Marke/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: BR6713801A, BR6717801A, BR6717801AA, BR67320
4. Serial number of equipment: Seriennummer des Geräts: Numéro de série de l’équipement: Numero de serie del equipo: Matricola dell´attrezzatura:
Stanley
Hydraulic Hand Held Concrete Breaker
BR6713801A All BR6717801A All BR6717801AA All BR6717802AA All
5. Mass/Masse/Masse/Masa/Massa 31 kg
Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E’ stata costruita in conformitá con
Richtlinie/Standards Directives/Normes Directriz/Los Normas Direttiva/Norme
ISO Noise Directive
Machinery Directive
Nr Numéro No n.
11148-4:2010 2000/14/EC:2005
2006/42/EC:2006
Prüfung durch Organisme agréé Aprobado Collaudato
Self AkustikNet (Notified body ID 1585) Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark Certificate #863/2011/004 Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 103 LwA Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 105 LwA Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC, Provisiones especiales: Mediciones Annex III, Part B, No 10, m 30 Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Engineering Manager
Date/Datum/le/Fecha/Data 1-30-12
WARNING
TABLE OF CONTENTS
DECLARATION OF CONFORMITY .......................................................................................................................... 2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS .......................................................................................................................................... 6
TOOL STICKERS & TAGS ........................................................................................................................................7
HOSE TYPES ............................................................................................................................................................8
HOSE RECOMMENDATIONS .................................................................................................................................. 9
FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................9
HTMA REQUIREMENTS .........................................................................................................................................10
OPERATION ............................................................................................................................................................ 11
TOOL PROTECTION & CARE ................................................................................................................................12
TROUBLESHOOTING ............................................................................................................................................13
CHARGING THE ACCUMULATOR .........................................................................................................................14
FIGURE 2. CHARGING THE ACCUMULATOR ANTI-VIBRATION HANDLES ....................................................15
FIGURE 3. CHARGING THE ACCUMULATOR T-HANDLES ..............................................................................15
SPECIFICATIONS ................................................................................................................................................... 16
ACCESSORIES.......................................................................................................................................................17
BR67 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION ...................................................................................18
BR67 ANTI-VIBRATION HANDLE PARTS LIST .....................................................................................................19
BR67 STANDARD HANDLE PARTS ILLUSTRATION ............................................................................................21
BR67 STD HANDLE PARTS LIST...........................................................................................................................22
UNDERWATER TOOLS DEPTH GUIDELINE .........................................................................................................24
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
BR67 User Manual ◄ 3
DANGER
WARNING
CAUTION
CAUTION
NOTICE
IMPORTANT
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac­tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid­ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam­age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte­nance personnel.
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Re­view them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in the space provided in this manual.
The BR67 Hydraulic Breaker will provide safe and de­pendable service if operated in accordance with the in­structions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited work areas such as excessive slopes and danger­ous terrain conditions.
Establish a training program for all operators to en-
sure safe operation.
Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
Always wear safety equipment such as goggles,
gloves, ear, head, and breathing protection, and safety shoes at all times when operating the tool.
Do not inspect, carry or clean the tool while the hy-
draulic power source is connected. Accidental en­gagement of the tool can cause serious injury.
Supply hoses must have a minimum working pres-
sure rating of 2500 psi/175 bar.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Use only lint-free cloths. Failure to do so may result in dam­age to the quick couplers and cause overheating of the hydraulic system.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool. Never come in contact with the tool bit, the bit can get hot.
Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
Do not weld, cut with an acetylene torch, or hard­face the tool bit.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained per­sonnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Always keep critical tool markings, such as labels and warning stickers legible.
Always replace parts with replacement parts recom­mended by Stanley Hydraulic Tools.
Check fastener tightness often and before each use daily.
Never operate the tool if you cannot be sure that underground utilities are not present.
Do not wear loose tting clothing when operating the tool.
Warning: Use of this tool on certain materials during demolition could generate dust potentially contain­ing a variety of hazardous substances such as as­bestos, silica or lead. Inhalation of dust containing these or other hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the materials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging
for the safe disposal of the materials by a qualied
person.
BR67 User Manual ◄ 5
SAFETY PRECAUTIONS
Warning: Hydraulic uid under pressure could cause skin injection injury. If you are injured by hydraulic
uid, get medical attention immediately.
Keep all body parts away from the working tool.
When handling material or the tool bit, wear your (PPE) Personal Protection Equipment.
Be observant of the hydraulic hoses lying about the work area, they can be a tripping hazard.
Always de-energize the hydraulic system when changing a tool bit.
Take caution when changing a tool bit, tool bits can get very hot.
Never use the tool in an explosive atmosphere, sparks from the breaking process could ignite ex­plosive gas.
Use proper lifting techniques when handling the tool, get help from a co-worker and do not over-reach.
Use proper protection from falling or ying debris, keep bystanders at a safe distance.
Do not exceed the rated ow and pressure. See
Specications in this manual for correct ow rate
and pressure rating. Rapid failure of the internal seals may result.
D
30 LPM @ 138 BAR EHTMA CATEGORY
Black
Black
TOOL STICKERS & TAGS
Please refer to the Parts Illustration for location of stickers.
3810 S.E. Naef Road
Milwaukie, Oregon 97267 U.S.A.
BR67 BREAKER
WEIGHT:
7–9gpm ⁄ 26–34lpm
FLOW: MAX PRESS: NOM PRESS: ACCUMULATOR 600psi ⁄ 41bar
73030 Name Tag Sticker T-Handle Used On Models: BR67120 BR67120E BR67130 BR67130E
67lb ⁄ 30kg
2500psi/172bar 1500psi/103bar
CHARGE:
NITROGEN
73030
3810 S.E. Naef Road
Milwaukie, Oregon 97267 U.S.A.
BR67 BREAKER
WEIGHT:
7–9gpm ⁄ 26–34lpm
FLOW: MAX PRESS: NOM PRESS: ACCUMULATOR 600psi ⁄ 41bar
73031 Name Tag Sticker Anti-Vibe Used On Models: BR67125 BR67135 BR6717801A
75lb ⁄ 34kg
2500psi/172bar 1500psi/103bar
CHARGE:
NITROGEN
73031
28322 CE Sticker
28409 Composite Decal (CE Only)
11207 Circuit Type D Decal (CE Only)
11208 Hex Shank Sticker
66654 Guaranteed Sound Level Decal (CE Only)
12542 Name Tag Sticker Used on all T-Handle models other than those listed above
The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
72874 Name Tag Sticker Used on all Anti-Vibe models other than those listed above
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI­FIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART­MENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
Safety Tag P/N 15875 (shown smaller then actual size)
DANGERDANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON­NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
TECTION.
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
BR67 User Manual ◄ 7
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy­draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are:
Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non- conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce­ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in­ner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certied non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP­ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT­TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM­AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
DANGER
SEE OTHER SIDE
SIDE 2
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
DANGER
DANGER
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC­TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SEE OTHER SIDE
SIDE 1
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
(Shown smaller than actual size)
DANGER
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
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