Stanley XP2015, MB2015 Parts Manual

Stanley MB/XP2015

HYDRAULIC BREAKER
Parts Manual

Part Number PMMB/XP2015XENG.B17

Contents

Housing Unit ................................................................................................................................................................................4

Accumulator .................................................................................................................................................................................6

Main Valve ...................................................................................................................................................................................7

Pressure Control Valve .................................................................................................................................................................8

Tie Rods .......................................................................................................................................................................................10

Body Parts ....................................................................................................................................................................................11

Front Head ...................................................................................................................................................................................13

Lower Tool Bushing .....................................................................................................................................................................14

Tool ..............................................................................................................................................................................................15

Seal Set .........................................................................................................................................................................................16

Service Kit ...................................................................................................................................................................................17

Service Kit 2 ................................................................................................................................................................................18

Manual Greasing ..........................................................................................................................................................................19

Greasing Device Kit .....................................................................................................................................................................20

Greasing Device ...........................................................................................................................................................................22

GENUINE STANLEY SPARE PARTS

Stanley Genuine spare parts are designed and manu­factured by using the latest technological knowledge
and engineering skills. Stanley spare parts are made
of the best available materiels with the most advanced
manufacturing techniques.

It is important that you use only genuine Stanley spare
parts, to ensure easy operation maintenance and re­pair of the product. Please note that eventual warranty
claims will be handled only if you have used genuine
Stanley parts in your Stanley product.

LOCATION OF THE SERIAL NUMBER

It’s important to make correct reference to the serial
number of the product when ordering spare parts. Iden-

tication of serial number is the only proper means of
maintaining and identifying parts for a specic product.

The location of equipment serial number is pointed in
“Operation and Maintenance” manual.

SPARE PART ORDERS

Quick spare part deliveries are secured by exact orders.

Required Information:

• Name of customer and contact person

• Order number (when available)

• Delivery address

• Mode of delivery (air mail etc.)

• Required delivery date

• Invoicing address

• Model and serial number of the product

• Name, number and required amount of spare parts

2 Parts Manual MB/XP2015

PARTS

Parts Manual MB/XP2015 3

HOUSING UNIT

4 Parts Manual MB/XP2015

HOUSING UNIT

Item Description Part no. Specication Note Qty

1 Housing (incl. parts 105-110) 80626 1

2 Buffer 76902 1

3 Pad 76903 2

4 Rubber plug 76904 2

7 Hex. screw 76905 M24x110-12.9 ISO 4014 14

8 Washer 76906 25 ISO 7416 14

9 Lock nut 76907 M24-12 DIN 985 14

105 Wear plate 76908 4

106 Shield plate 76909 2

107 Seal 76910 1

108 Rubber plug 76911 2

109 Lifting eye 76912 M24 DIN 580 1

110 Hex. screw 76913 M24x35-8.8 ISO 4017 1

120 Wear parts 76914 1

200 Safety label set 76832 1

Parts Manual MB/XP2015 5

ACCUMULATOR

Item Description Part no. Specication Note Qty

1 Accumulator (incl. parts 2-11) 76916 1

2 Accumulator bottom 76917 1

3 Accumulator cover 76918 1

4 Membrane 76919 1

5 Accumulator screw 76920 M20x55-8.8 ISO 4762 16

6 Filling plug 76921 1

7 Usit-ring 76846 8-13.9-1 * 1

8 Shield plug 76922 1

9 Parallel pin 76923 10m6x30 ISO 8734 1

10 Seal 76924 D114 * 1

11 O-ring 76844 D23 * 1

12 Accumulator screw 76925 M24x110-8.8 ISO 4762 8

(*) included in seal set

6 Parts Manual MB/XP2015

MAIN VALVE

Item Description Part no. Specication Note Qty

1 Cover 76926 2

2 Main valve bushing 76927 1

3 Main spool 76928 1

4 Spool 76929 1

5 Spool 76930 1

6 Seal 76931 * 6

7 O-ring 76932 D85 * 2

8 Hex. screw 76933 M16x35-8.8 ISO 4017 8

9 Lock washer 76852 M16 NORD-LOCK 8

(*) included in seal set

Parts Manual MB/XP2015 7

PRESSURE CONTROL VALVE

8 Parts Manual MB/XP2015

PRESSURE CONTROL VALVE

Item Description Part no. Specication Note Qty

1 Pressure control valve (incl parts 2-16) 76943 1

2 Cover 76943 1

3 Valve housing 76945 1

4 Spool 76946 1

5 Guide 76947 1

6 Spool 76948 1

7 Spring guide 76949 1

8 Spring 76950 1

9 Shim plate 76951 S=0.5 x

10 Shim plate 76952 S=1 x

11 Shim plate 76953 S=0.75 x

12 Plug 76954 1

13 O-ring 76955 D54 * 1

14 O-ring 76838 D24 * 1

15 O-ring 76956 D49 * 1

16 Seal 76957 * 1

17 Hex. screw 76958 M12x30-8.8 ISO 4017 4

18 Lock washer 76959 M12 NORD-LOCK 4

(*) included in seal set

Parts Manual MB/XP2015 9

TIE RODS

Item Description Part no. Specication Note Qty

1 Tie rod set (incl. parts 2-6) 76960 4

2 Vibration dampening element 76961 2

3 Cable tie 76962 2

4 Rubber ring 76963 1

5 Lock plate 76964 1

6 Spacer 76965 1

10 Parts Manual MB/XP2015

BODY PARTS

Parts Manual MB/XP2015 11

BODY PARTS

Item Description Part no. Specication Note Qty

1 Valve body (incl. parts 2-9) 76966 1

2 Breather (incl. parts 10) 76967 1

3 Flange plug 76850 R1/2 3

4 Flange plug 76847 R3/8 2

5 Flange plug 76969 R1/4 6

6 Flange plug 76970 R1/8 3

7 Breather 76971 R3/8 1

8 Nozzle 76972 1

9 Nozzle 76973 1

10 O-ring 76968 D24 * 1

11 Cylinder (incl. parts 12-13) 76974 1

12 Flange plug 76969 R1/4 1

13 Hex. screw 76976 M10x12 ISO 4026 1

14 Piston 76977 1

15 Parallel pin 76978 10x70 ISO 8734 2

16 Wiper 76979 * 1

17 Seal 76980 * 1

18 Seal 76981 * 1

19 Wiper 76982 * 1

20 Seal 76983 * 2

21 Seal 76984 * 1

22 O-ring 76985 D14 * 2

23 O-ring 76986 D172 * 1

(*) included in seal set

12 Parts Manual MB/XP2015

FRONT HEAD

Item Description Part no. Specication Note Qty

1 Front head (incl. part 2) 76987 1

2 Plug 76988 3

3 Upper tool bushing 76989 1

4 Tool retaining pin 76990 1

5 Ring 76991 2

6 Retaining pin 76992 1

7 Rubber plug 76993 2

Parts Manual MB/XP2015 13

LOWER TOOL BUSHING

Item Description Part no. Specication Note Qty

1 Lower tool bushing (incl. part 2) 76994 1

2 Seal 76995 1

14 Parts Manual MB/XP2015

TOOL

Item Description Part no. Specication Note Qty

1 Chisel 76996 L=1000 mm, W=67kg

2 Moil point 76997 L=1000 mm, W=67kg

3 Blunt 76998 L=800 mm, W=58kg

4 Pyramid 76999 L=1000 mm, W=66 kg

1

D=115mm

1

D=115mm

1

D=115 mm

1

D=115 mm

Parts Manual MB/XP2015 15

SEAL SET

Item Description Part no. Specication Note Qty

Kit Seal set (incl. parts 1-22) 77703 1

1 Usit-ring 76846 8- 13.9-1 1

2 Seal 76924 D114 1

3 O-ring 76844 D23 1

4 O-ring 76955 D54 1

5 O-ring 76838 D24 1

6 O-ring 76956 D49 1

7 Seal 76957 1

8 Seal 76931 6

9 O-ring 76932 D85 2

10 O-ring 76939 D46 1

11 O-ring 76940 D44 1

12 O-ring 76941 D34 1

13 O-ring 76968 D24 1

14 Wiper 76979 1

15 Seal 76980 1

16 Seal 76981 1

17 Wiper 76982 1

18 Seal 76983 2

19 Seal 76984 1

20 O-ring 76985 D14 2

21 O-ring 76986 D172 1

22 Seal 76942 1

The seals for greasing device are not
included in this seal set. They are
included in the service kit for greasing
device.

16 Parts Manual MB/XP2015

SERVICE KIT

Item Description Part no. Specication Note Qty

Kit Service kit (incl. parts 1-4) 77704 1

1 Membrane 76919 1

2 Tool retaining pin 76990 1

3 Lower tool bushing 76994 1

4 Seal set 77703 1

Parts Manual MB/XP2015 17

SERVICE KIT 2

Item Description Part no. Specication Note Qty

Kit Service kit (incl. parts 1-4) 77705 1

1 Buffer 76902 1

2 Pad 76903 2

3 Wear plate 76908 4

4 Upper tool bushing 76989 1

18 Parts Manual MB/XP2015

MANUAL GREASING

Item Description Part no. Specication Note Qty

1 Hose assembly (incl. parts 2-9) 77706 1

2 Sleeve 77707 2

3 Insert 77708 2

4 Hose 77709 L=480 1

5 Nut 77710 2

6 Connector 77711 BSPP 3/8 1

7 Connector 77712 BSPP 1/4 1

8 Adapter 77713 1

9 Grease zerk 77714 1

10 Pipe clamp 77715 1

11 Plug 77716 4

12 Plug 77717 4

Parts Manual MB/XP2015 19

GREASING DEVICE KIT

20 Parts Manual MB/XP2015

GREASING DEVICE KIT

Item Description Part no. Specication Note Qty

1 Greasing device RG541 77719 1

2 Hose assembly (incl. parts 3-6) 77720 1

3 Sleeve 77707 2

4 Insert 77708 2

5 Hose 77721 1

6 Nut 77710 2

7 Rubber bushing 77722 1

8 Shield 77723 1

9 Hex. screw 77724 M10x110-8.8 ISO 4014 4

10 Lock washer 77725 M10 NL 10sp NORD-LOCK 4

11 Grease cartridge 77726 Special tool grease,

greasing device cartridge.
Greasing device cartridges
are also sold in boxes of
24

12 Shield 77727 1

13 Hex. socket screw 77728 M16x35-8.8 ISO 4762 4

14 Lock washer 76852 M16 NORD-LOCK 4

15 Connector 77711 BSPP 3/8 1

16 Connector 77712 BSPP 1/4 1

17 Hose assembly 77729 1

1

Parts Manual MB/XP2015 21

GREASING DEVICE

22 Parts Manual MB/XP2015

GREASING DEVICE

Item Description Part no. Specication Note Qty

1 Greasing device RG541 (incl. parts 2-16) 77719 1

2 Doser (incl. parts 3-16) 77730 1

3 Plug 77731 1

4 Nut 77732 M12x1 DIN 934 1

5 Lock washer 76854 M24 NORD-LOCK * 1

6 O-ring 77733 D21 * 1

7 Adjusting screw 77734 1

8 O-ring 77735 D8 * 1

9 O-ring 77736 D11 * 2

10 Spring 77737 * 1

11 Piston 77738 1

12 O-ring 77739 D7 * 1

13 Piston 77740 * 1

14 Body 77741 1

15 O-ring 77742 D15 * 1

16 Shim plate 77743 * 1

17 Grease zerk 77714 BSP 1/4 * 1

18 Plug 77744 * 1

19 Locking plate 77745 1

20 Body 77746 1

21 Cartridge holder 77747 1

22 Check valve 77748 1

23 O-ring 77749 D19 * 1

24 O-ring 77750 D62 * 1

25 O-ring 77751 D71 * 1

26 O-ring 77752 D52 * 2

27 Guide ring 77753 * 1

28 Seal 77754 * 1

29 Spring housing 77755 1

30 Spring 77756 1

31 Piston 77757 1

32 Nut 77758 1

33 Lock plate 77759 * 1

34 Hex. socket screw 77760 M8x10-8.8 ISO 4762 * 1

35 Connector 77712 BSPP 1/4 3

kit Seal set for greasing device 77761 1

(*) included in seal set for greasing
device

Parts Manual MB/XP2015 23

Stanley, 1538 Highway 2,

Two Harbors, MN 55616 USA

3-48-14119-36-32-98
84-48-14119-27-64-217