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WARNING
TP03
HYDRAULIC
TRASH PUMP
WARNING
To avoid serious injury or death
© 2006 The Stanley Works
OPS/MAINT USA
Printed in U.S.A.
58555 4/2006 ver 3
SAFETY, OPERATION AND MAINTENANCE
USER’S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
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TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ...........................................................................................................................4
SAFETY SYMBOLS ..................................................................................................................................................5
SAFETY PRECAUTIONS .........................................................................................................................................6
TOOL STICKERS & TAGS .......................................................................................................................................8
HYDRAULIC HOSE REQUIREMENTS ....................................................................................................................9
HTMA REQUIREMENTS ........................................................................................................................................10
OPERATION ........................................................................................................................................................... 11
PREOPERATION PROCEDURES ....................................................................................................................11
CHECK POWER SOURCE ...............................................................................................................................11
CONNECT HOSES ............................................................................................................................................ 11
PUMP OPERATION ...........................................................................................................................................11
COLD WEATHER OPERATION .............................................................................................................................12
EQUIPMENT PROTECTION & CARE ....................................................................................................................13
TROUBLESHOOTING ............................................................................................................................................14
SPECIFICATIONS ..................................................................................................................................................15
ACCESSORIES ......................................................................................................................................................15
TP03 PARTS ILLUSTRATION ................................................................................................................................16
TP03 PARTS LIST ..................................................................................................................................................17
WARRANTY ...........................................................................................................................................................18
SERVICING THE STANLEY HYDRAULIC Trash Pump. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine
maintenance, be performed by an authorized and certifi ed dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of
this manual and ask for a Customer Service Representative.
WARNING
3
Page 4
CERTIFICATE OF CONFORMITY
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder:
bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Trash Pump, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: TP0300301, TP0300303
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2001
Has been manufactured in conformity with - EEC Type examination as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
Mellits, Kirk E.
Surname and First names/Familiennn ame und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nom e
Stanley
All
Examen CEE de type
Directive
Richtlinie
Directives particulières
Directriz
Direttiva
EN
EN ISO
Machinery Directive
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No.
Nr
Numéro
No
n.
809
3744
98/37/EC
Date
Datum
Date
Fecha
Data
2001
2001
1998
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Date/Datum/le/Fecha/Data 2001
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
NA
NA
NA
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SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
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SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
WARNING
To avoid serious injury or death
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas
such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to ensure safe operations.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
precautions given in this manual and on the stickers and tags attached to the tool
and hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided in this manual.
The models TP03 Hydraulic Trash Pump will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury or equipment damage.
• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating
the tool.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the
tool can cause serious injury.
• Do not operate this tool without fi rst reading the Operating Instructions.
• Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of
the tool can cause serious injury.
• Never operate the tool near energized transmission lines. know the location of buried or covered services before
starting work.
• Do not wear loose fi tting clothing when operating the tool. Loose fi tting clothing can get entangled with the
tool and cause serious injury.
• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers
clean before connecting. Failure to do so may result in damage to the quick couplers and cause
overheating. Use only lint-free cloths.
• Do not operate the tool at oil temperatures above 140° F/60° C. Operation at higher oil temperatures can
cause operator discomfort and may cause damage to the tool.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
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SAFETY PRECAUTIONS
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be
performed by authorized and properly trained personnel.
• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
• Always keep critical tool markings, such as labels and warning stickers legible.
• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use daily.
• Do not put your hands or any other body part under the volute while the trash pump is running.
• Do not lift the trash pump by pulling on the hydraulic hoses. Use a suitable line fastened to the trash pump handle.
• Do not point water discharge toward bystanders.
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Stanley Hydraulic tools
Division of the Stanley Works
3810 SE Naef Road
Milwaukie, OR 97267
05152
Stanley Logo Decal
03786
GPM Decal
TOOL STICKERS & TAGS
28322
CE Decal (CE Only)
28788
Manual Decal
(CE Only)
D
30 LPM @ 138 B AR
EHTMA CATEGORY
11207
Circuit Type D Decal
(CE Only)
28786
Coupler Decal
The safety tag (p/n
15875) at right is attached
to the tool when shipped
from the factory. Read
and understand the safety
instructions listed on this
tag before removal. We
suggest you retain this tag
and attach it to the tool
when not in use.
1.300
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED
AND CERTIFIED AS NON-CONDUCTIVE WHEN
USING HYDRAULIC TOOLS ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH
OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTI-
FIED AS NON-CONDUCTIVE ON OR NEAR
ELECTRIC LINES BE SURE THE HOSE IS
MAINTAINED AS NON-CONDUCTIVE. THE
HOSE SHOULD BE REGULARLY TESTED FOR
ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT
INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE
OIL INJECTION I N TO T H E
BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND
PRESSURE FOR
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SAFETY TAG P/N 15875
DANGER
D DO NOT LIFT OR CARRY TOOL BY THE
HOSES. DO NOT ABUSE HOSE. DO NOT
USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE
PRESSURING SYSTEM. SYSTEM PRESSURE
HOSE MUST ALWAYS BE CONNECTED TO TOOL
“IN” PORT. SYSTEM RETURN HOSE MUST
ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT
IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO
CLOSED-CENTER HYDRAULIC SYSTEMS. THIS
MAY RESULT IN LOSS OF OTHER HYDRAULIC
FUNCTIONS POWERED BY THE SAME SYSTEM
AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK
AREA. KEEP BYSTANDERS CLEAR OF YOUR
WORK AREA.
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
(shown smaller then actual size)
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HYDRAULIC HOSE REQUIREMENTS
HOSE TYPES
Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows:
Certifi ed non-conductive
Wire-braided (conductive)
Fabric-braided (not certifi ed or labeled non-conductive)
Hose listed above is the only hose authorized for use near electrical conductors.
Hoses and listed above are conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
D A N G E R
1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH
OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON
OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
3
(shown smaller than actual size)
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE
HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
D A N G E R
1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
(shown smaller than actual size)
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
D A N G E R
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
DO NOT REMOVE THIS TAG
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the
hydraulic system.
HOSE PRESSURE RATING
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HTMA REQUIREMENTS
TOOL CATEGORY
HYDRAULIC SYSTEM
REQUIREMENTS TYPE 1 TYPE II TYPE III TYPE RR
FLOW RATE
TOOL OPERATING PRESSURE
(at the power supply outlet)
SYSTEM RELIEF VALVE SETTING
(at the power supply outlet)
MAXIMUM BACK PRESSURE
(at tool end of the return hose)
Measured at a max. fl uid viscosity of:
(at min. operating temperature)
TEMPERATURE
Suffi cient heat rejection capacity
to limit max. fl uid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity
at a temperature difference of
between ambient and fl uid temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm
(15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm)
2000 psi 2000 psi 2000 psi 2000 psi
(138 bar) (138 bar) (138 bar) (138 bar)
2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi
(145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 7 hp 6 hp
(2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
FILTER
Min. full-fl ow fi ltration
Sized for fl ow of at least:
(For cold temp. startup and max. dirt-holding capacity)
HYDRAULIC FLUID
Petroleum based
(premium grade, anti-wear, non-conductive)
VISCOSITY
(at min. and max. operating temps)
NOTE:
When choosing hydraulic fl uid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fl uids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
NOTE:
These are general hydraulic system requirements. See tool Specifi cation page for tool specifi c requirements.
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
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OPERATION
PREOPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated fl ow meter and pres sure gauge, make
sure the hydraulic power source develops a fl ow of 7-9
gpm/26-34 Ipm at 1500-2000 psi/105-140 bar.
2. Make certain that the power source is equipped with
a relief valve set to open at 2150-2250 psi/150-155 bar
maximum.
3. Make certain that the power source re turn pressure does
not exceed 250 psi/17 bar.
4. Make sure the trash pump inlet is clear of debris. Remove any obstruction before operating.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint free cloth before
making connections.
PUMP OPERATION
1. Observe all safety precautions.
2. Attach a 3-inch/76 mm diameter hose to the pump outlet.
For best performance, keep the discharge hose as short as
possible and lay it out to avoid sharp bends or kinks.
Do not attach a nozzle to the outlet end of the discharge
hose. For high-pressure water pumping, use a Stanley
SM20 or SM50 and nozzle. The TP03 is designed for high
GPM water fl ow at low water pressure (head).
3. Attach a rope or cable to the trash pump’s handle. Lower
the trash pump into the liquid to be pumped. Do not raise
or lower the trash pump by its hoses or couplers to avoid
damage to the hoses or couplers.
IMPORTANT
Never point the hose at bystanders.
IMPORTANT
Do not connect pressure to the return port. Motor
shaft seal limit Is 250 psi/17 bar.
2. Connect the hoses from the hydraulic power source to
the couplers on the trash pump or trash pump hoses. It is a
good practice to connect return hose fi rst and disconnect it
last to minimize or avoid trapped pressure within the trash
pump motor.
Note:
If uncoupled hoses are left in the sun, pressure increase inside the hoses might make them diffi cult to
connect. Whenever possible, connect the free ends of
the hoses together.
3. Observe the arrow on the couplers to ensure that the
fl ow is in the proper direc tion. The female coupler on the
trash pump is the inlet (pressure) coupler.
4. Turn on the hydraulic power source. Watch for solids
in the liquid being pumped. If solids are excessive, the
discharge fl ow might decrease. If this happens, stop the
pump and check for the cause of the problem.
Under some conditions, the liquid being pumped might
be slowed enough so it can no longer push particles in
the liquid. If this happens, particles can accumulate in the
pumping chamber, causing further restriction. The impeller
then acts as a “grinding wheel” which causes acceler ated
trash pump wear. Reduced liquid fl ow can be caused by the
following:
• The trash pump sinks into solids at the bottom of the hole.
• The end of the outlet hose is too high, causing an exces-
sive lift height for the column of liquid being pushed by the
trash pump. This slows the fl ow of liquid to a level where it
can no longer carry solids.
• The fl ow and pressure of hydraulic fl uid to the trash pump
is too low, which re duces impeller speed. A 20 percent decrease in hydraulic fl uid fl ow can reduce pump performance
by 50 percent. When operating at reduced hydraulic fl ow and
pressure, the end of the outlet hose should not be more than
30 ft/9 m above the liquid.
Note:
It will not damage the pump to operate it “dry.”
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Page 12
OPERATION
5. When pumping is complete, set the hy draulic control
valve to the “OFF” posi tion. Lift the trash pump from the
work area using the rope or cable to avoid damage to the
hoses or couplers.
IMPORTANT
Observe the following for trash pump protection and
care.
6. The trash pump must maintain a mini mum impeller
speed in order to move solid particles through the pump.
While pumping liquids containing large solids, monitor the
fl ow from the outlet of the fi re hose. If it begins to slow, turn
off the hydraulic power source and lift the trash pump from
the work area. Disconnect the hydraulic hoses and clean at
the water hose and the pumping chamber.
IMPORTANT
Pumping liquids with a solids-to liquid ratio greater
than 30 per cent solids to 70 percent liquid will cause
accelerated impeller wear.
7. To maintain optimum performance, it is good practice to
periodically inspect the impeller for wear or damage. This
is especially important following the pump ing of liquids
containing sharp, abrasive solids.
COLD WEATHER OPERATION
If the trash pump is to be used during cold weather, preheat
the hydraulic fl uid at low power source speed. When using
the nor mally recommended fl uids, fl uid should be at or
above 50°F/10° C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or pump motor seals can
result from use with fl uid that is too viscous or thick.
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Page 13
EQUIPMENT PROTECTION & CARE
NOTICE
In addition to the Safety
Precautions in this manual,
observe the following for
equipment protection and
care.
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling
hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating
of the hydraulic system.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.
The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not
reverse circuit fl ow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated fl ow or pressure (refer to Specifi cations in this manual for correct fl ow rate and
pressure). If sepcifi cations are exceeded, rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning stickers and tags legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are installed in the pressure side of the system.
• Do not use the tool for applications for which it was not intended.
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Page 14
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the correct
hydraulic fl ow and pressure as listed in the table. Use a fl owmeter know to be accurate. check the fl ow with the hydraulic
fl uid temperature at least 80
PROBLEM CAUSE SOLUTION
Pump will not start.
Poor pump performance.
Hydraulic fl uid in discharge fl ow. Motor shaft seal failure.
o
F/27o C.
Turn on power unit and check that 7-9
No hydraulic fl uid fl ow or pressure.
Defective couplers.
Impeller jammed with debris. Clean the pumping chamber.
Impeller rubbing against wear plates. Check and adjust the impeller clearance.
Defective power module. Repair or replace the power module.
Hydraulic fl ow reversed.
Improper hydraulic fl uid fl ow.
Trash pump submersed in sediment.
Trash pump inlet restricted. Remove restriction and thoroughly clean.
Discharge hose kinked or restricted.
Discharge hose too small. Use a 3-inch diameter hose.
Water lift too high.
Impeller worn or damaged.
Wear plates worn or damaged.
gpm/26-34 lpm at 1500-2000 psi/105-140
bar is available at the trash pump.
Check the couplers by connecting them
together with the hydraulic power supply
operating and with the control valve in the
“ON” position. The power supply should
operate without “loading” from the couplers.
Check that the hoses are correctly connected to the pump motor ports. The
female coupler should be connected to the
“IN” port. The return fl uid must never fl ow
through a reversing valve.
Check that 7-9 gpm/26-34 lpm at 15002000 psi/105-140 bar is available at the
trash pump. A 20% decrease in fl ow can
result in a 50% decrease in pump performance. 8 gpm/30 lpm is the best circuit
fl o w .
Lift the pump from the bottom of the hole
or chamber. Use a fl at support under the
pump if necessary.
Straighten the hoes. If the hose must bend
at the top of the hole, use a piece of split
rigid conduit with large diameter of the
expanded hose. This keeps the hose from
kinking. Use a 90° 3-inch pipe elbow on
the trash pump outlet if necessary.
Lower the outlet end of the discharge
hose.
Check impeller for damage and excessive
wear. Replace if necessary.
Check wear plates for damage and excessive wear. Replace if necessary.
Replace the motor shaft seal.
Ensure power unit is delivering 7-9
gpm/26-34 lpm
14
Page 15
SPECIFICATIONS
Capacity ...................................................................................................................................................450 gpm/1688 lpm
Weight ................................................................................................................................................................ 31 lbs/14 kg
Height (over handle) ........................................................................................................................................ 16.5 in./42 cm
Length ............................................................................................................................................................. 14 in./35.5 cm
Width .................................................................................................................................................................. 16 in./41 cm
Pressure ..................................................................................................................................... 1500-2000 psi/105-140 bar
Flow Range ............................................................................................................................................. 7-9 gpm/26-34 lpm
Maximum Flow ................................................................................................................................................. 9 gpm/34 lpm
Porting ................................................................................................................................................................1/2 in. NPTF
Connect Size and Type ...............................................................................................................................1/2 in. Male Pipe
Discharge Diameter ...........................................................................................................................3 in./76.2 mm Camlock
Inlet Diameter ...................................................................................................................................................3 in./76.2 mm
System Type ..............................................................................................................................................OC, HTMA Type II
HTMA Class II ........................................................................................................................................ 7-9 gom @ 2000 psi
EHTMA Category ...................................................................................................................................... 30 lpm @ 138 bar
Sound Pressure ............................................................................................................................................. <85 dBA @ 1m
Vibration Level .................................................................................................................................................................. N/A
ACCESSORIES
Description Part No.
Adapter, 3 in. NPT/3 in. Camlock Male ........................................................................................................................52720
Lay-Flat Discharge Hose, 3 in. x 25 ft with Camlock Fittings .......................................................................................56761
15
Page 16
TP03 PARTS ILLUSTRATION
0
2
1
29
28
27
3
3
20
4
23
24
21
25
26
21
15
14
MODEL/SN
INFO
16
6
19
7
18
17
8
1
9
1
11
22
16
22
12
12
13
Page 17
TP03 PARTS LIST
Item
No.
1 07210 6 Wing Nut
2 07208 1 Eye Bolt
3 371503 2 Nut
4 07207 1 Handle
5 ---- -- No Item
6 06264 1 Adapter Fitting
7 24381 1 Motor
8 04353 2 Nut
9 03786 1 GPM Decal
10 28322 1 CE Decal (CE Only)
11 07202 1 Motor Adapter Plate
12 21978 2 Capscrew
13 07200 1 Impeller
14 05152 1 Stanley Decal
15 28786 1 Coupler Decal
16 11207 1 Circuit Type D Decal (CE Only)
17 28788 1 Manual Decal (CE Only)
18 00635 1 Key, Motor Shaft
19 39426 1 Adapter
20 03974 1 Coupler Set, 1/2 inch
21 28702 3 Jam Nut
22 38701 3 Screw, Slot FHMS
23 07206 1 Pump Support
24 07209 6 Stud
25
26 09661 1 Capscrew
27 01324 1 Lockwasher
28 22294 1 Washer
29 07201 1 Rubber Gasket
Part No. Qty Description
21917
51301
Urethane Bowl
1
TP0300303 (TP0300301 Army Only)
26230 1 SEAL KIT
17
Page 18
WARRANTY
Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to
the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at
the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by
Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
EXCEPTIONS FROM WARRANTY
NEW PARTS: New parts which are obtained individually are warranted, subject to the exceptions herein, to be free of defects in material and/or workmanship at the time
of delivery and for a period of 6 months after the date of fi rst usage. Seals and diaphragms are warranted to be free of defects in material and/or workmanship at the time
of delivery and for a period of 6 months after the date of fi rst usage or 2 years after the date of delivery, whichever period expires fi rst. Warranty for new parts is limited to
replacement of defective parts only. Labor is not covered.
FREIGHT COSTS: Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit, are covered under this
policy if the claimed part or parts are approved for warranty credit. Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the
individual.
SEALS & DIAPHRAGMS: Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for a period of 6 months after the
date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.
CUTTING ACCESSORIES: Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only.
ITEMS PRODUCED BY OTHER MANUFACTURERS: Components which are not manufactured by Stanley and are warranted by their respective manufacturers.
a. Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers.
ALTERATIONS & MODIFICATIONS: Alterations or modifi cations to any tool or part. All obligations under this warranty shall be terminated if the new tool or part is altered or
modifi ed in any way.
NORMAL WEAR: any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear plates, bumpers, retaining rings and
plugs, rubber bushings, recoil springs, etc.
INCIDENTAL/CONSEQUENTIAL DAMAGES: To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any incidental, consequential or special
damages and/or expenses.
FREIGHT DAMAGE: Damage caused by improper storage or freight handling.
LOSS TIME: Loss of operating time to the user while the tool(s) is out of service.
IMPROPER OPERATION: Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined in the tool’s operation and
maintenance manual.
MAINTENANCE: Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the Operation and Maintenance
Manual.
HYDRAULIC PRESSURE & FLOW, HEAT, TYPE OF FLUID: Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-pressure, excess hydraulic fl ow, excessive heat, or incorrect hydraulic fl uid.
REPAIRS OR ALTERATIONS: Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement caused or contributed to the failure
or defi ciency.
MIS-APPLICATION: Any failure or performance defi ciency attributable to mis-application. “Mis-application” is defi ned as usage of products for which they were not originally
intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtaining the written consent of Stanley. PERMISSION TO APPLY ANY
PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING.
WARRANTY REGISTRATION: STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD. In
the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued without fi rst receiving documentation which proves the sale of
the tool or the tools’ fi rst date of usage. The term “DOCUMENTATION” as used in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer. A
WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.
NO ADDITIONAL WARRANTIES OR REPRESENTATIONS
This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or implied including merchantability or fi tness for a particular purpose
except for that provided herein. There is no other warranty. This warranty gives
vary depending upon applicable law.
the purchaser specifi c legal rights and other rights may be available which might
18
Page 19
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon
503-659-5660 / Fax 503-652-1780
www.stanley-hydraulic-tools.com
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