Stanley TP03 User Manual
WARNING
TP03
HYDRAULIC
TRASH PUMP
WARNING
To avoid serious injury or death
© 2006 The Stanley Works
OPS/MAINT USA
Printed in U.S.A.
58555 4/2006 ver 3
SAFETY, OPERATION AND MAINTENANCE
USER’S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
TABLE OF CONTENTS
CERTIFICATE OF CONFORMITY ...........................................................................................................................4
SAFETY SYMBOLS ..................................................................................................................................................5
SAFETY PRECAUTIONS .........................................................................................................................................6
TOOL STICKERS & TAGS .......................................................................................................................................8
HYDRAULIC HOSE REQUIREMENTS ....................................................................................................................9
HTMA REQUIREMENTS ........................................................................................................................................10
OPERATION ........................................................................................................................................................... 11
PREOPERATION PROCEDURES ....................................................................................................................11
CHECK POWER SOURCE ...............................................................................................................................11
CONNECT HOSES ............................................................................................................................................ 11
PUMP OPERATION ...........................................................................................................................................11
COLD WEATHER OPERATION .............................................................................................................................12
EQUIPMENT PROTECTION & CARE ....................................................................................................................13
TROUBLESHOOTING ............................................................................................................................................14
SPECIFICATIONS ..................................................................................................................................................15
ACCESSORIES ......................................................................................................................................................15
TP03 PARTS ILLUSTRATION ................................................................................................................................16
TP03 PARTS LIST ..................................................................................................................................................17
WARRANTY ...........................................................................................................................................................18
SERVICING THE STANLEY HYDRAULIC Trash Pump. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine
maintenance, be performed by an authorized and certifi ed dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of
this manual and ask for a Customer Service Representative.
WARNING
3
CERTIFICATE OF CONFORMITY
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
______________________________________________________________________
Hydraulic Tools
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
hereby certify that the construction plant or equipment specified hereunder:
bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Trash Pump, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Ausführung/Marque/Marca/Marca
3. Type/Typ/Type/Tipo/Tipo: TP0300301, TP0300303
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2001
Has been manufactured in conformity with - EEC Type examination as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
Mellits, Kirk E.
Surname and First names/Familiennn ame und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nom e
Stanley
All
Examen CEE de type
Directive
Richtlinie
Directives particulières
Directriz
Direttiva
EN
EN ISO
Machinery Directive
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Puesto/Posizione Engineering Manager
No.
Nr
Numéro
No
n.
809
3744
98/37/EC
Date
Datum
Date
Fecha
Data
2001
2001
1998
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Self
Self
Self
Date/Datum/le/Fecha/Data 2001
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
NA
NA
NA
4
SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate an imminently hazardous situa-
DANGER
WARNING
CAUTION
CAUTION
tion which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
NOTICE
IMPORTANT
Always observe safety symbols. They are included for your safety and for the protection of the tool.
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
5
SAFETY PRECAUTIONS
Tool operators and maintenance personnel must always comply with the safety
WARNING
To avoid serious injury or death
• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas
such as excessive slopes and dangerous terrain conditions.
• Establish a training program for all operators to ensure safe operations.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
precautions given in this manual and on the stickers and tags attached to the tool
and hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specifi c
work area and local safety regulations. If so, place the added precautions in the
space provided in this manual.
The models TP03 Hydraulic Trash Pump will provide safe and dependable service if
operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury or equipment damage.
• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating
the tool.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the
tool can cause serious injury.
• Do not operate this tool without fi rst reading the Operating Instructions.
• Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of
the tool can cause serious injury.
• Never operate the tool near energized transmission lines. know the location of buried or covered services before
starting work.
• Do not wear loose fi tting clothing when operating the tool. Loose fi tting clothing can get entangled with the
tool and cause serious injury.
• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers
clean before connecting. Failure to do so may result in damage to the quick couplers and cause
overheating. Use only lint-free cloths.
• Do not operate the tool at oil temperatures above 140° F/60° C. Operation at higher oil temperatures can
cause operator discomfort and may cause damage to the tool.
• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
6
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