Stanley Tara Mk3 Installation And Operation Instructions Manual

Tara Oil Stove
MK 3
INSTALLATION AND OPERATION INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
TABLE OF CONTENTS
Page No.
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Stove Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Flue Supply/Installation Oil Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10. Fuel Line Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11. Clearance to Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. Clearance to Non Combustible Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
14. Top Flue / Rear Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
15. Use of Internal Flues or Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
16. Use of External Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
17. Flue Termination Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
18. Flue Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
19. Ventilation & Combustion Air Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
20. Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
21. Fire Log Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
22. Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
23. Control Valve Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
24. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
25. Stove Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
26. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
27. Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
28. Flue Draught . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
29. Priming The Flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
30. Lighting The Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
31. Turning The Stove Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
32. Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
33. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
34. User Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
35. Annual Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
36. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
37. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
38. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
39. Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INTRODUCTION
To ensure safety, satisfaction and reliable operation, this stove should be installed and commissioned by a trained and competent person.
IMPORTANT NOTICE
As manufacturers of heating appliances we take every possible care to ensure, as reasonably practicable, that these appliances are so designed and constructed as to meet the general safety requirements when properly used, installed and maintained.
Control of substances harmful to health :
* It is the users/installers responsibility to ensure that the necessary personal protective clothing is
worn when handling materials that could be interpreted as being injurious to health and safety. See below.
* When handling firebricks, fire cement or fuels use disposable gloves.
* Exercise caution, use disposable masks and gloves when handling glues and sealants. When working with
kerosene oil, fibre glass or mineral wool. Avoid contact with skin, eyes, nose and throat,
use disposable protection.
Installation should be carried out in a well ventilated area.
Any alterations to this appliance that are not approved in writing by Waterford Stanley will render the guarantee void.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
The front door should only be opened if it is necessary to clean the glass. This should only be done when the stove is cold.
This stove is designed for continuous or intermittent use -When stove is in continuous use it should be serviced at least every 6 months. If it is not used for extended periods (i.e. during the summer months) the service period can be extended to 9 - 12 months.
The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
STOVE INSTALLATION INSTRUCTIONS
STOVE DIMENSIONS
Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.
TECHNICAL DATA
Fuel: Kerosene 28 sec (Class C2) Mains Current: 220V - 240V, 50Hz, A.C. Supply Fuse Rating: 3 amp Chimney Draught: 12 Pa Flue Diameter: 5” (125 mm)
Note: To achieve the Maximum Output, the flue has to be capable of evacuating the products of combustion
generated at the maximum permitted oil flow rate.
This appliance has been tested and approved to EN1 flued oil stoves with vaporizing burners. Appliance Class 2
b
All technical data are taken under laboratory conditions and may vary in use.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons subsequent to publication.
Max Flow Rate 15cc / min
Min Flow Rate 5cc / min
Max Permitted Flow Rate 15.5cc/min
Nominal Output
6.5kW
Output Range 2 - 6.5 kW
Weight 90kgs
Flue Gas Temperature (Nominal Output) 275oC
Flue Gas Mass Flow 26.3g/s
LOCATION
When choosing a location for this appliance you must have the following: A. Sufficient room for installation and servicing. B. Adequate clearance to combustibles (see sec-
tion Clearance to Combustibles). C. A satisfactory flue system (See Flue Systems). D. Fixed fuel supply line and shut off valve
(See Fuel Supply). E. Adequate air supply to support combustion (See
Ventilation & Combustion Air Requirements). F. Proper fused power point (See Electrical
Supply). G. Allow for adequate air circulation around stove. H. Solid floor or base of non-combustible material
which is capable of supporting the total weight of
the stove. (See Hearth Construction). I. Position in the area to be heated - central
locations are usually best. J. Avoid installing the stove near door ways,
windows, walkways and areas with air
stream passing through.
NOTE: When passing through walls or ceilings
with the flue system:
K. Always check for obstructions for example
electrical fittings, wiring, ducting, plumbing
and fixed furnishings.
HEARTH CONSTRUCTION
When a non-combustible floor surface is not available then the cooker must be placed on other insulating material. We recommend a slab of precast concrete 40mm (1
1
/2
) inches deep. If other insulating material is being used, the dimensions of the slab of this in­sulating material must afford similar protection. This hearth must extend 300mm (12 inches) to either side of the appliances and 300mm (12 inches) to the front.
Note: The hearth must be level, stable and capable
of supporting the stove.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to the current B.S. 7671 (UK) B.S.7462 Safety Docu­ment 635: ETC Part 1 Section 5.4.6 & The Electricity at Work Regulations.
The stove requires a 220 V - 240 V 50Hz supply. Connection of the appliance and any system controls to the mains supply must be through a moulded on plug top which is fitted to the appliance in accordance with EN 60335 and Consumer Protection S.I. 1994 No. 1768 Plug and Sockets (Safety) Regulations
1998.
NOTE: Always install in accordance with current local wiring regulations.
WARNING: THIS SUPPLY MUST BE EARTHED
(Refer to B.S. 7430: Code of Practice for Earthing).
IMPORTANT: The appliance plug must be accessi­ble and so, must not be obstructed and close to the stove. To isolate the stove, completely unplug from the mains socket. Persons in charge of this stove should be aware of this socket outlet position.
Fig.1
INSTALLATION
The installation must be completed in accordance with current National and European Standards and Local Codes. It should be noted that the requirements and these publications may be superceded during the life of this manual.
B.S. 5410 Part 1 Oil Installations The Building Regulations: Part J England, Wales.
Part F Section III Scotland Part L Northern Ireland
Part J Ireland The Control of Pollution (Oil) Regulations: B.S. 7671: Requirements for Electrical Regulations Safety Document 635: The Electricity at Work Regulations. Safety, Health and Welfare at Work Act for Ireland, England, Wales and Scotland.
FUEL SUPPLY / INSTALLATION OIL STORAGE TANKS:
Oil storage tanks made of steel and all connecting equipment (e.g. filling pipes, and vent pipes) should comply with B.S. 799 Part 5. Galvanised steel must not be used. Polyethylene (Plastic) tanks should comply with OFTEC standard OFS T100 and or equivalent. Oil should never be stored in translu­cence plastic containers.
In order to enable sediment and water to be removed from steel tanks a drain valve must be fitted.
An isolating valve should be fitted at the tank outlet, in an accessible position so that the oil supply to the appliance can be shut off if required. This isolating valve must be of a type suitable for use with oil. (see Fig.2)
Oil storage tank support must be carried out in accor­dance with the tank manufacturers recommenda­tions. Tanks should be located in the most un-obstructive position possible having taken safety, filling, maintenance and the need, to provide a head of oil for the burner into consideration.
FUELS
USE ONLY 28 SECOND VISCOSITY KEROSENE FUEL OIL TO B.S. 2869 PART 2 CLASS C2 OR EQUIVALENT.
FUEL SUPPLY LINE
The oil supply line from the oil storage tank to the ap­pliance should be of an approved and suitable pipe with a minimum internal diameter of 8mm (5/16”) and connected to the oil control valve.
Oil supply pipes are normally run in annealed copper tube complying to EN 1057, it can be obtained in coil or half hard form for use with bending machines. This pipe can also be obtained with protective plastic sheathing applied. Fittings for copper pipe should be compression of the flared manipulative type to B.S. 864: Part 2 1983. Steel pipes complying with B.S. 1387: 1985, if used, must be protected from corro­sion. Galvanised pipe and fittings must not be used.
Screwed joints must only be made with taper threads complying to B.S. 1740 : Part 1 1971.
Jointing materials must be of types intended for use with oil fuel. Special petroleum resisting compounds and PTFE tape are suitable. External pipes should preferably be run with a continuous rise towards the direction of flow, so that air can be vented off. It is important to avoid high points which could cause air
locks. Exposed lengths of oil supply pipe must be properly supported by purpose made clips securely fixed in place. Metal clips formed so as to hold the pipe on to a saddle are preferred. Consideration should be given to avoiding routes which expose the pipe to severe chilling which could cause freezing of the oil. Where pipes are buried, they must be pro­tected from accidental damage. The use of joints un­derground should be avoided if at all possible. If joints have to be fitted in pipes laid below ground, ac­cess to them must be provided.
An oil filter (5 - 10 micron) and a stop valve must be fitted to the fuel feed line and located near the supply tank and facilities should be provided to enable it to be serviced without draining down the oil supply sys­tem. (See Fig. 2).
At the point where the oil line enters the building, the oil line must be fitted with an approved remote acting fire valve which meets the requirements of B.S. 5410 : Part 1, fitted with the appropriate length of capillary. The temperature rating limit should be 90
o
C. The heat sensoring phial of the fire valve must be fitted to the clip provided at the back of the stove. It is ab­solutely essential that the fire valve is located exter­nally and is as close as possible to the appliance. For existing installations where the oil supply is built into the structure internally, the remote acting fire valve should be fitted where the oil supply line is first ex­posed internally. This type of layout is not recom­mended for new installations.
Fig.2
Fig.3
External Wall
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