Stanley Tara Boiler, Tara Non Boiler, Tara DHW Installation And Operating Instructions Manual

Tara Boiler / Non Boiler & DHW
Solid Fuel Stove
INSTALLATION AND OPERATING INSTRUCTIONS
WARNING: This appliance is hot while in operation and retains its heat for a long period of time after use. children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
When using the boiler stove in situations where children, aged and/or infirm persons are present a fire­guard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with
BS 8423:2002.
TABLE OF CONTENTS
PAGE NO.
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fire Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Top Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Rear Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Extractor Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11. Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DHW Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Non Boiler Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Plumbing (Boiler Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
17. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
18. Interlink System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
19. DHW Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
20. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
21. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
22. Domestic Hot Water System (DHW Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
23. Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
24. Direct Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
25. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
26. Pipe Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
27. Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
28. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
29. Suitable Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
30. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
31. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
32. Primary Air Settings - Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
33. Primary Air Settings - Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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TABLE OF CONTENTS
PAGE NO.
34. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
35. Air Wash Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
36. Secondary Air /System Control (Dry Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
37. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
38. Overnight Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
39. Re-fuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
41. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
42. To Clean Chimney Outlet (Boiler / Non Boiler Model ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
43. To Replace Fire Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
44. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
45. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
46. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
47. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
48. Data Plaque Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
49. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
50. Exploded View - HPB Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
51. Exploded View - NB Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
52. Exploded View - DHW Stove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
53. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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TARA SOLID FUEL CENTRAL HEATING STOVE INSTALLATION & OPERATING INSTRUCTIONS
GENERAL
When installing, operating and maintaining your Tara Stove respect basic standards of fire safety. Read these instructions carefully before commenc­ing the installation. Failure to do so may result in damage to persons and property. Consult your local Municipal office and your insurance representative to determine what regulations are in force. Save these instructions for future reference.
Please note that it is a legal requirement under England & Wales Building Regulations that the installation of the stove is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme. HETAS Ltd operate such a scheme and a listing of their Registered Competent Persons can be found on their website at www.hetas.co.uk.
Special care must be taken when installing the stove such that the requirements of the Health & Safety at Work Act are met.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact with the skin wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possi­bility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should be taken to avoid the possibility of personal injury.
“IMPORTANT WARNING”
This stove must not be installed into a chimney that serves any other heating appliance.
There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room.
4
The complete installation must be done in accor­dance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
Fig.1
CHIMNEY
Do not connect to a chimney serving another appliance.
The stove is a radiant room heater and must be con­nected to a chimney of the proper size and type. The chimney must have a cross-sectional area of at least 30 square inches 18150sq. mm or a diameter of at least 6” (150mm). It is best to connect to a chimney of the same size, as connection to a larger size may result in a somewhat less draught. Do not connect to a chimney serving another appliance.
Minimum chimney height 15’(4.1 meters) from floor on which stove is installed. An existing masonry chimney should be inspected and if necessary repaired by a competent mason. The stove must be connected to a chimney with a minimum continuous draft of .06 wg. Poor draft conditions will result in poor performance.
PRE INSTALLATION ASSEMBLY
1. After removing the stove from its pack, open the front door and remove the contents.
2. Fit the front door handle using the M8 screw, as shown in Fig.1.
3. Remove the stove from the wooden pallet.
4. Fit the front ash tray by slotting into place on the front and secure it using the screws provided.
In adverse weather conditions, down drafts may be experienced causing smoke or fumes to spill into the room. If this occurs shut the appliance down by closing the air controls. If the problem persists seek the advice of a chimney sweep.
Fig 2
FLUES
Flues should be vertical wherever possible and where a bend is necessary, it should not make an angle of more than 45
o
with the vertical. Horizontal flue runs should be avoided except in the case of a back outlet appliance, when the length of the hori­zontal section should not exceed 150mm.
In order to minimise flue resistance and to make sweeping easier it is recommended to use 2 x 45
o
bends rather than a 90obend.
The flue termination point must be located to min­imise any wind effects. Wind effects of suction, pressure zones and turbulence can be created by the roof and adjacent objects. Wind effects can also be created by natural land contours.
To minimise the wind effects, the flue termination point should be located a minimum of 1000mm from the roof measured vertically and 2300mm measured horizontally. Where this termination point does not suffice it may be necessary to extend the flue pipe so that the termination point is above the apex. (See Fig.3)
2300
1000
Soot Door
Appliance
Fig 3
FLUE PIPES
A flue pipe should only be used to connect an appli­ance to a chimney and should not pass through any roof space.
Flue pipes may be of any of the following materials:
(a) Cast iron as described in BS 41: 1973
(1981), or
(b) Stainless steel with a wall thickness of
at least 1mm and as described in BS EN 10095:1999 Specification for stainless and heat resisting steel plate, sheet and strip, for Grade 316 S11, 316 S13, 316 S16, 316 S31, 316 S33, or the equivalent Euronorm 88-71 designation, or
(c) Vitreous enamelled steel complying with BS
6999: 1989.
Flue pipes with spigot and socket joints should be fit­ted with the socket uppermost.
Clearance to combustibles must be adhered to when fitting the flue pipe.
The appliance is suitable for continuous operation on solid mineral fuel and intermittent operation on wood logs.
5
TOP FLUE EXIT
For top outlet configuration remove the hob from the top of the stove, turn the hob upside down and place it on the floor, taking care not to damage it. Remove the hob blanking plate by unscrewing the two screws from underneath the hob.
Next remove the flue blanking plate from the top of the stove by unscrewing the two screws, connect this blanking plate to the rear flue outlet at the back of the stove. Replace the hob in the correct position.
Connect the connector pipe (not supplied) into the top flue outlet socket at the top of the stove and cement into place using approved fire cement ensur­ing that no cement blocks the flue passageway.
6
Fig 4
VENTILATION & COMBUSTION AIR REQUIRE­MENTS
It is imperative that there is sufficient air supply to the stove in order to support correct combustion.
The air supply to this appliance must comply with B.S. 8303: Part 1.
The minimum effective air requirement for this appli­ance is 21cm
2
(3.25in2). When calculating combus­tion air requirement for this appliance use the fol­lowing equation: a total free area of at least 550mm
2
per kW of rated output above 5kW shall be provid­ed.
If there is another air using appliance fitted in the same or adjacent room, it will be necessary to cal­culate additional air supply.
All materials used in the manufacture of air vents should be such that the vent is dimensionally stable and corrosion resistant.
The effective free area of any vent should be ascer­tained before installation. The effect of any screen should be allowed for when determining the effective free area of any vent.
Air vents direct to the outside of the building should be located so that any air current produced will not pass through normally occupied areas of the room.
An air vent outside the building should not be locat­ed less than the dimensions specified within the Building Regulations from any part of any flue termi­nal. These air vents must also be fire proofed as per Building Regulations.
Air vents in internal walls should not communicate with bedsits, toilets, bathrooms or rooms containing a shower.
Air vents traversing cavity walls should include a continuous duct across the cavity. The duct should be installed in such a manner as not to impair the weather resistance of the cavity.
REAR FLUE EXIT
For rear flue outlet configuration push in flue con­nector pipe (not supplied) into flue outlet socket at the rear of the stove and cement into place using approved fire cement ensuring that no cement blocks the flue passageway.
It is recommended that a minimum clearance of 100mm be maintained from the sides and rear of the appliance to a tiled fireplace or masonry wall, espe­cially on the right of the appliance as access is required for the controls.
Fig. 5
7
Fig.6
It is recommended that this appliance is sited next to and on a non-combustible surface. A minimum all round clearance of 100 mm will allow air circulation and not impede the performance of the stove.
The connector may pass through walls or partitions constructed of combustible materials provided the connector is either listed for wall pass-through or is routed through a device listed for a wall pass­through and is installed in accordance with the con­ditions of the listing. Any unexposed metal that is used as part of a wall pass-through system is exposed to flue gases shall be constructed of stain­less steel or other equivalent material that will resist corrosion, softening, or cracking from flue gas at temperatures up to 982
o
C.
FLOOR PROTECTION
It is recommended that this appliance is installed on a solid, level, non- combustible hearth conforming to current Building Regulations.
The hearth should extend at least 127mm from the sides and rear of the stove and 460mm from the front. See Fig. 6.
Joints between air vents and outside walls should be sealed to prevent the ingress of moisture. Existing air vents should be of the correct size and unob­structed for the appliance in use.
Where such a installation exists, a test for spillage should be made with the fan or fans and other appli­ances using air in operation at full rate, (i.e. extrac­tion fans, tumble dryers) with all external doors and windows closed.
If spillage occurs following the above operation, an additional air vent of sufficient size to prevent this occurrence should be installed.
PERMANENT AIR VENT
The stove requires a permanent and adequate air supply in order for it to operate safely and efficiently. In accordance with current Building Regulations the installer will have fitted a permanent air supply vent into the room in which the stove is installed to pro­vide combustion air. This air vent should not under any circumstances be shut off or sealed.
Extractor Fan
There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit smoke and fumes into the room.
LOCATION
There are several conditions to be considered in selecting a location for your Tara Stove.
a. Position in the area to be heated, central
locations are usually best.
b. Allowances for proper clearances to
combustibles.
INSTALLATION CLEARANCES
Clearance to combustible materials (Boiler Model)
From the front - 36” From the sides - 6” From the back - 6” From the flue pipe - 24”
Clearance to combustible materials (Non Boiler Model)
From the front - 36” From the sides - 20” From the back - 15” From the flue pipe - 24”
Fig 7
SPECIFICATION
DHW STOVE
8
Fig 7A
BOILER STOVE
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