Stanley SXAC2550222 User Manual

AIR COMPRESSOR BELT DRIVE 2.5HP 50L
MODEL NO.
SXAC2550222
For service, spare parts or product information, please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876
3616 10/18
SUGGESTED APPLICATIONS
You may use most air tools with this compressor. Some examples of tools are:
INFLATION
• Car and bike tires
• Sports toys
• Pool toys
• Air mattress CLEANING
• Engine cleaning gun
• Sandblaster kit
• Air blow gun
• Abrasion kit
• Touch up spray gun
• High pressure spray gun
FASTENING
• Framing gun
• C-bradder
• T-nailer PAINTING
• Gravity feed spray gun
• Low pressure spray gun
• Touch up spray gun
• High pressure spray gun TOOLS
• Air hammer
• Air drill
• Impact wrench
• Sander
• Die grinder
CONTENTS
Section Page
Contents 2
Suggested Applications 2
Introduction 3
Guarantee 3 – 4
General Safety Instructions 5 – 7
Electrical Information 8
Specific Safety Instructions 8
Components and Controls 9
Operating Instructions 10 – 17
Maintenance 18
Trouble Shooting 18
Always check the air requirement of the tool wishing to be used to ensure that it is within this air compressor’s air output.
Parts Diagram 19
Technical Information 20
Contact Information 20
Please take note of serial number and write here for ease of reference:
Serial Number:
Date of Purchase:
Place of Purchase:
Receipt Number:
INTRODUCTION
Dear Customer,
Thank you for purchasing this compressor which has passed through our extensive quality assurance processes. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if you require any assistance, please do not hesitate to contact us;
If you have a problem, call customer service do not return this compressor to the place of purchase.
CUSTOMER SERVICE
Australia: 1300 660 457 New Zealand: 0800 474 876 Operating times: Monday – Friday
8.00am - 5.00 pm Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT - COMPRESSOR
You are not required to do anything to register your compressor purchase. Please attach the purchase receipt to this manual and ensure both are kept safe. We hope you enjoy your new compressor, and if you have any problems call customer service on the above phone numbers. Do not return to place of purchase.
Smart Marketing Group Pty Ltd (SMG) warrants that this compressor will be free from manufacturing faults or defects for 24 months from the date of purchase, providing original purchase receipt is kept and shown when needed and is subject to the terms and conditions below.
If a warranty fault appears within the warranty period, SMG reserves the right to replace or repair the product. In the event that SMG chooses to replace the product, this original warranty will expire at the original date. If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
What is covered.
• Manufacturing fault or defect.
How to claim under this warranty.
• Call customer service.
• Ensure you have the following : Original purchase receipt, Model of compressor, Serial number of compressor.
• Discuss the issue.
• Customer service will advise which authorised service agent to take the compressor to provided the issue is a warranty one.
• Take compressor to authorised service agent for repair.
What is not covered.
• Commercial use of compressor.
• Use of compressor for hire
• Use of compressor in a commercial premises.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse or accident or incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start up.
• Replacement parts due to general wear and tear.
• Compressors with serial number defacement, modification or removal.
• Compressors which have been serviced by other than an authorised SMG service agent.
• Compressors with no original purchase receipt.
• Compressors which have been on sold, not original purchaser.
• Damage due non-servicing of compressor as is required by this manual.
• Blockages / damage caused by dust, dirt, spiders webs or insects.
• Damage caused by the incorrect fitting of accessories.
• Damage caused by overloading, overworking the compressor.
• Damage to attached equipment or third party accessories.
• Damage caused by attached equipment or third party accessories.
CONTACT DETAIL S
Smart Marketing Group Pty Ltd 33-35 Lionel Road, Mt. Waverley Victoria 3149, Australia. Tel (+613) 9543 7266 Fax (+613) 9543 9839 service.group@sitro.com.au
COMPLETE WARRANTY STATEMENT – COMPRESSOR
As soon as you have purchased the compressor, we recommend that you check to make sure it is intact and that you read the operating instructions carefully before using it. The purchase receipt for this product is to be retained and must be presented if making a claim under the terms of the Smart Marketing Group (SMG) warranty. Bank account statements are not acceptable for proof of purchase.
This warranty does not cover compressors intended for hire or use in commercial applications or in commercial premises. The warranty will under no circumstances extend to reimbursement or payment of damages, whether direct, indirect or consequential. The warranty is void if there is evidence the compressor has been modified or tampered with in any way or used with unauthorised accessories without our consent.
SMG declines any responsibility or liability whatsoever arising from misuse or abuse, negligent handling of the compressor or if the product has not been installed or failure to comply with the relevant safety, operating, setting and maintenance instructions (see further in this manual).
The warranty does not extend to installation or disconnection costs.
Any item sent freight forward /collect for repair will be refused. Warranty repairs are free of charge, provided the appliance is delivered to our service department or authorised service agent. The compressor will need to be returned, adequately protected in a box. SMG will not be responsible for any in-transit loss or damage. Assistance under the warranty will only be made available if the request is made to our customer service team on the contact numbers listed below and proof of purchase is provided.
This is a repair only warranty you will need to take the compressor to the authorised service agent after contacting our customer service centre.
If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
Damage caused by third party accessories is not covered under this warranty.
Damage caused to attached equipment or third party accessories will not be covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found, the freight cost will be credited to the owner. If no fault is found, the product will be returned and any costs associated with the service will be charged to the owner.
Blockages caused by spider webs, insects, dirt or accumulated dust, are not covered by warranty. SMG reserves the right to replace or repair the appliance within the warranty period. Parts found to be defective due to a manufacturing default will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the warranty will expire at the original date of purchase. If no warranty fault is found the owner will be advised and the product will be returned and any costs associated with the service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits of this warranty are in addition to any rights and remedies imposed by Australian State and Federal legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the conditions and guarantees which are mandatory as implied by the New Zealand Consumer Guarantee Act 1993.
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
service.group@sitro.com.au
LUBRICATION OF COMPRESSOR
This compressor is OIL FREE. Therefore there is NO oil used for lubrication.
ASSEMBLY
This compressor MUST be fully assembled by you prior to use. Failure to do so will result in the warranty being VOID. Failure to fully assemble this compressor may also result in personal injury.
WORK ENVIRONMENT
Do not expose your air compressor to rain or use in damp or wet conditions. Keep the work area well lit. Always ensure your compressor is level and stable. Using your compressor on unlevel or unstable ground may cause it to tip over, this damage will not be covered under warranty. Do not use your air compressor in the same area that you are spray painting or sanding. Always use your compressor in clean air. If needed use a longer air hose to reach your work area.
SAFETY
Before attempting to operate this air compressor the following basic safety precautions should be taken to reduce the risk of fire, electric shock and personal injury. It is important to read the instruction manual and to understand applications, limitations and potential hazards associated with the air compressor. This air compressor is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
BEWARE OF CHILDREN AND PETS
Children and pets should be kept out of the work area. Children should not be allowed to touch or operate the air compressor, tools or extension cords. This air compressor is not designed for use by young children or infirm persons without supervision. The air compressor and tools should be kept out of reach of children, preferably stored or locked in a secure cabinet or room when not in use.
WORK AREA
Work areas and benches should be kept tidy. Cluttered benches and work areas can cause accidents. Floors should be kept clean and free from rubbish. Special care should be taken when the floor is slippery due to sawdust or wax. Always leave sufficient distance, at least 5 metres between the air compressor and the work area, especially when using tools designed for sanding or spraying liquids. If needed, use a longer air hose to reach your work area.
GUARD AGAINST ELECTRIC SHOCK
Avoid body contact with earthed or grounded surfaces (e.g. pipes and refrigerators).
DO NOT OVERLOAD AIR COMPRESSORS
The air compressor will do a better, safer job and give you much better service if it’s used at the duty cycle for which it was designed. The duty cycle will only take effect after the initial (1st ) tank fill for the day. This air compressor’s duty cycle is 75% . Duty cycle is the proportion of time during which the air compressor is operated. This means after 45 seconds of operation, motor pumping, the air compressor must be left for 15 seconds resting, motor not pumping. When the motor is pumping the attached air tool can not be used. Only use the attached air tool while the compressor is not pumping. Stop using the attached tool as soon as the air compressor starts pumping.
USE THE RIGHT TOOL
Select the right tool for the job. Do not use a tool for a job for which it was not designed. Do not force a small air compressor to do the job of a heavy–duty air compressor. Do not use the air compressor for purposes not intended.
DO NOT ABUSE THE POWER CORD
Never yank or pull on the power cord to disconnect it from the mains supply socket. Never carry or pull your air compressor by its power cord. Keep the power cord away from heat, oil, solvents and sharp edges. If the power cord becomes damaged have it replaced by an authorised service facility.
EXTENSION CORDS AND REELS
This air compressor MUST be plugged directly into a 240V AC wall socket.
This air compressor is NOT designed to be run off an extension cord/lead. If you need extra distance do NOT use an extension cord, USE A LONGER AIR HOSE.
The use of extension cords may cause power voltage loss and will result in damage to the motor. This will NOT be covered under warranty.
SECURE THE WORK PIECE
Whenever possible secure the work piece using clamps or a vice. It is safer than using your hands or feet and leaves both hands free to control the tool.
HOT COMPONENTS
Beware many of the components will get hot during use. Never touch any of the metal pipes, pump or motor as these may burn.
MAINTAIN YOUR AIR COMPRESSOR WITH CARE
Follow the instructions for cleaning and changing accessories. Check the air compressor power cord periodically and if damaged have it replaced by an authorised service facility. Keep handles clean, dry and free from oil and grease. Ensure that ventilation slots are kept clean and free from dust at all times. Blocked ventilation slots can cause overheating and damage to the motor.
DISCONNECT AIR COMPRESSOR
Ensure that the air compressor is disconnected from the mains supply when not in use, before servicing, cleaning, making adjustments or when changing any accessories.
REMOVE ADJUSTING KEYS AND WRENCHES
Form the habit of always checking to see that any adjusting keys or wrenches have been removed from the air compressor before operating.
AVOID UNINTENTIONAL STARTING
Ensure that the switch is in the ‘OFF’ position before plugging the air compressor into the mains supply.
PROTECT FURNISHINGS
If using the air compressor inside your house, protect furnishings and floors with a suitable dust sheet.
FIRE PRECAUTIONS
When using the air compressor inside your house or workshop general fire precautions should be observed. As a precaution it is recommended that an expert is consulted on obtaining and using a suitable fire extinguisher.
CLEANING YOUR AIR COMPRESSOR
Always disconnect your air compressor from the mains power supply before you commence cleaning. Always ensure that your air compressor has cooled, about one (1) hour, before cleaning and storing. When cleaning your air compressor use only a damp soft cloth. NEVER use liquid or solvents of any type.
CHECK DAMAGED PARTS
Before using the air compressor it should be carefully checked to determine that it will operate properly and perform its intended function.
Check for the correct alignment of moving parts ensuring that they do not bind. Check for broken or missing parts and have them replaced or repaired at an authorised service facility. Check any other condition that may affect the operation of the air compressor. A guard or any other part of the air compressor that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this instruction manual.
Any switch that does not operate correctly must be replaced by an authorised service facility.
DO NOT use the air compressor if the ‘ON / OFF’ switch does not turn the air compressor ‘ON’ and ‘OFF’.
DO NOT use the power point switch to operate the air compressor as this will cause damage and injury may occur. Any damage will not be covered under warranty.
PERSONAL SAFETY
Clothing
Do not wear loose clothing, jewellery or anything that could get caught in moving machinery.
Hair
Long hair should be tied back or contained in a protective covering.
Eye Protection
The use of safety goggles is highly recommended (normal glasses are not sufficient for eye protection) when using an air compressor. Prescription glasses do not have safety lenses.
Footwear
Where there is the risk of heavy objects or if there is a risk of slipping on wet or slippery floors, suitable non–slip safety footwear should be worn. Protect your feet from dropping accidents.
Ear Protection
The use of ear protection is highly recommended when using air compressors. The continual noise may damage your ears.
Respiratory Protection
When operating any machinery that creates dust or when spray painting, an approved dust / filter mask must be worn. When machining concrete, man made fibres, especially MDF (Medium Density Fibre board), the resin used in these materials can be hazardous to your health. Use an approved face mask with replaceable filter.
Do Not Over Reach
Do not over reach. Keep a proper footing and maintain your balance at all times. Avoid using abnormal stances and awkward body positions.
Stay Alert
Watch what you are doing, use common sense and never operate an air compressor when you are tired, drinking alcohol, taking drugs or if taking medication that causes drowsiness.
WARNING
Only use compressor when fully assembled.
Do not attempt to modify the air compressor in any way; this will VOID your warranty.
The use of any attachment or accessory other than those recommended in this instruction manual could result in damage to the air compressor and could cause injuries to the operator.
This electric air compressor complies with Australian / New Zealand and International standards and safety requirements. Repairs should only be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to the operator.
IMPORTANT
ELECTRIC AL DATA
This air compressor is fitted with a sealed electrical connection plug that is compatible with the mains power supply for Australia / New Zealand and meets the requirements of international standards. This air compressor must be connected to a supply voltage that is equal to that stated on the rating label. If the mains power connection plug or power cord becomes damaged it must be replaced with a complete assembly that is identical to the original, and this must be replaced by an authorised service centre. Always follow the Australian / New Zealand requirements for connection to the mains supply. If in doubt always consult a qualified electrician.
SPECIFIC SAFETY INSTRUCTIONS
Warning! Do not use the air compressor in areas where
there is a risk of explosion or fire from combustible materials. The sparks generated from certain tools attached to air compressor can ignite combustible materials as well as flammable liquids, paint, varnish, petrol, flammable gases and dust of an explosive nature. As a precaution it is recommended that you consult an expert on a suitable fire extinguisher and its use.
• Do not attempt to modify the air compressor, guards or the supplied accessories in any way.
• Domestic air compressors are designed for intermittent operation. Ideally a 75% duty cycle. (Meaning: 45 seconds ON motor pumping and 15 seconds OFF, motor not pumping). When the motor is pumping the attached air tool can not be used. Only use the attached air tool while the compressor is not pumping.
• Stop using the attached tool as soon as the air compressor starts pumping.
• Fully assemble compressor before use.
• Always ensure your compressor is level and stable. Using your compressor on unlevel or unstable ground may cause it to tip over, this damage will not be covered under warranty.
• Never run this compressor without the wheels and rubber stopper being correctly fitted.
• Never use an extension cord with this compressor always use a longer air hose.
• Never connect to a generator which does not produce sufficient power, at least 5000W and has pure sine wave power output.
• Domestic air compressors are not designed for industrial / commercial applications.
• Domestic air compressors are not designed for continuous running. Always follow duty cycle - 75%.
• Avoid touching the pump area as it can become very hot and may burn.
• Ensure that the air compressor is disconnected from the mains supply when not in use, before servicing, lubricating, making changes and when changing attachments such as air hoses / tools.
• Always use the correct type of tool for the operation to be carried out.
• Never use the air compressor if any part of the unit is damaged. Always have the air compressor serviced by an authorised service agent.
• Always wear safety eye, ear and respiratory protection when operating the air compressor.
• Allow the tank to completely fill before using the air compressor.
• If the air compressor makes an unfamiliar sound or vibrates excessively, switch the air compressor ‘OFF’ immediately and disconnect from the mains power supply. Investigate the possible cause or consult your authorised service facility.
• Always move the air compressor using the handle and wheels.
• Always use the air compressor on stable ground.
• This air compressor is designed to compress normal air. Never use to compress any other type (s) of gases.
• Never direct the jet of air or other liquids / gases towards your body, other persons or animals.
• Never direct the jet of air or other liquids / gases towards this air compressor.
• This air compressor is not suitable for pharmaceutical, food or sanitary purposes.
• This air compressor is not to be used to for filling scuba or oxygen air bottles or tanks.
• Always follow the instructions relating to the tools attached to this air compressor.
15
1
2
3
1615
4
COMPONENTS AND CONTROLS
1. Belt guard
2. Tank
3. Wheels
4. Tank drain tap
5. Lockable caster wheels
6. Safety Valve (not shown)
7. Tank pressure gauge
8. Front handle
9. Pressure switch
10. On / Off button – red colour
11. Outlet pressure gauge
12. Air outlet - nitto style socket
13. Outlet pressure regulator
14. Water filter
15. Air filter x 2
16. Motor reset button
10
9
13
12
11 14
8
5
16 10 89 13 12
11 14 7
OPERATING INSTRUCTIONS
Unpacking
Carefully unpack your air compressor. This air compressor is bulky and heavy, two (2) person lift required. Dispose of all packing material in an environmentally responsible manner.
Assembly
Your air compressor requires minor assembly before initial operation. Check that you have all required components required for assembly and initial use.
LOCKABLE CASTER WHEELS
To attach the caster wheels to the bracket located on the bottom of the tank;
1. Undo the nut and remove the washer.
2. Leave rubber absorber pad on the caster wheels.
3. Push through the bracket and replace the washer.
4. Tighten the nut, Pic. 1.
WHEELS
1. Insert a bolt through the wheel.
2. Push through the tank wheel bracket.
3. Tighten the nut, Pic. 2.
PIC. 1
PIC. 2
WARNING
Do not attempt to operate this compressor until it is fully assembled.
Damage caused due to incomplete assembly will not be covered under warranty. Ensure the air compressor is disconnected from the power supply before carrying out any assembly, maintenance or adjustments on the machine.
10
HANDLE
1. Loosen bolts in tubes welded to the tank.
2. Push handle into tubes welded on the tank.
3. Tighten the bolts to hold handle in place, Pic. 3.
PIC. 3
Slide handle into tubes
Tighten bolts to hold handle
AIR FILTER
Air filter is factory fitted.
To replace filter:
1. Carefully unscrew the screws inside the air filter.
2. Remove air filter.
3. Replace with new air filter.
4. Replace and tighten the screws to secure the air filter. Do not over tighten the screws.
NOTE: Do not OVER TIGHTEN as this may damage the air filter or cylinder head which will NOT be covered under warranty.
STARTING AND STOPPING YOUR AIR COMPRESSOR
Pic. 5
NOTE: Always ensure that you plug your air compressor into a standard 240V AC power point. Never use an extension cord as this can lead to a voltage drop which may cause power loss and over heating. Use a longer air hose if you need to get closer to your work area.
Always start and stop the compressor using the ON/OFF switch on the Pressure Switch (Pic. 1 Item 9 and 10 as well as Pic. 5). Damage caused by not using this switch will not be covered by warranty.
To turn your air compressor ON ;
Lift up the red ON / OFF switch on top of the pressure switch.
To turn your air compressor OFF;
Push down the red ON / OFF switch on top of the pressure switch.
11
PIC. 4
Air filters
PIC. 5
Lift switch
up for on
Push switch
down for off
USING THE AIR COMPRESSOR
Your compressor does not require running in. Before use ensure you have read and understood these instructions.
Before use ensure this compressor is fully assembled as per pages 10 and 11.
COLD WEATHER STARTING
If the ambient temperature has dropped below 10°C your air compressor may struggle to start. To ensure your air compressor starts smoothly we recommend starting your air compressor in the following way when cold for the first time.
1. Open drain tap and drain air completely.
2. Leave drain tap open.
3. Start air compressor, following steps 3, 4 and 5, from “STARTING THE AIR COMPRESSOR”.
4. Allow your air compressor to run with drain tap open for about a minute.
5. Close drain tap.
6. Follow steps 6 through 12, from “STARTING THE AIR COMPRESSOR” and your air compressor will operate correctly.
STARTING THE AIR COMPRESSOR
Before starting run through this simple list;
1. Fully assembled.
2. Drain tap – open and drain tank.
3. Drain tap – close fully.
4. Check power lead for any damage. If damaged have
replaced by an authorised service centre.
5. Plug compressor into a standard 240V 10Amp AC
power point and turn ON.
6. Lift the red button to turn ON, see page 11, Pic. 5.
7. Allow the compressor to fill the air tank.
8. Turn the compressor OFF.
9. Turn the power point OFF and disconnect the
power lead from the power point.
10. Connect your air hose and air tools.
11. Reconnect to the power lead to the power point
and turn ON.
12. Turn your compressor ON.
13. Once turned on and you begin using the connected
air tools the compressor will start and stop without warning. This is controlled by the pressure switch. These pressure settings are factory set and should not be changed.
MOTOR RESET
Your air compressor is fitted with a motor reset button, Pic. 6. If your air compressor has failed to start, or stopped suddenly, there is high likelihood that the motor reset button has been activated.
If the button is sticking out, follow these to reset;
1. Turn air compressor off at the pressure switch, push red button down, see page 11 Pic. 5.
2. Allow to cool for about 2 minutes.
3. Push reset button in.
4. Turn air compressor on at pressure switch, lift red button up, see page 11 Pic. 5.
Note: If this happens again without the air compressor running, follow the instructions for Cold Weather Starting after resetting the motor reset button.
PIC. 6
Motor Reset Button
12
PIC. 7
Not supp lied, purchas ed separately.
FILTER REGULATOR
Pic. 8
This air compressor comes with a filter regulator, which will filter some water and other particulates from the air as it passes through the regulator.
To drain any fluid from the filer regulator;
1. Gently pull the nipple down.
2. Allow fluid to drain.
3. Allow nipple to seal.
To clean bowl (no tools required);
1. Unscrew the clear bowl.
2. Rinse the bowl in clear water.
3. Allow to air dry fully.
4. Screw the clear bowl back into place.
PIC. 8
Regulator
Air outlet
Water filter bowl
Pull down to drain/empty
The configuration of tools and accessories can be varied to suit your particular requirements. A basic recommended set up is shown in Pic. 7.
When you have finished using your air compressor follow these simple steps;
1. Turn your air compressor OFF, using the ON/OFF switch.
2. Turn the power point OFF and disconnect the power lead.
3. Disconnect your air tools and air hose.
4. Clean your air hose and air tools.
5. Store your air hose and air tools in a secure well ventilated cabinet.
6. Slowly open the tank drain tap, see page 16. This allows excess air and moisture, water, to vent.
7. Leave the tank drain tap open. This allows any moisture to drain while the air compressor is stored.
NOTE: Use of a water trap may be of benefit to ensure no water or moisture reaches your air tool.
IMPORTANT
Pumping starts at (minimum) 115PSI and stops at (maximum) 145PSI. Once the initial pump up stage has finished you can use the compressor.
This compressor has a maximum pressure of 10 bar. Always regulate the outlet air pressure to match your air tool.
Different air tools require different operating pressures. Always check with the air tool manufacturer if unsure.
13
ADJUSTING THE PRESSURE
To adjust the outlet air pressure, use the red coloured regulator knob and check the pressure on the outlet pressure gauge, Pic. 9.
If the pressure needs to be lower, turn anti clockwise. If the pressure needs to be higher, turn clockwise.
Use the gauge to ensure you set the correct working pressure.
Note: Different air tools require different operating pressures. Always check with the tool manufacturer if unsure.
PIC. 9
Regulator
Nitto style outlet socket (air outlet)
SAFETY VALVE
Pic. 10
NOTE: When checking the safety valve ALWAYS wear safety glasses.
To check the operation of the safety valve the air tank will need to be full. Gently pull the ring outwards. This should release air under pressure. Release the ring and this should stop the air out flow immediately.
If the safety valve does NOT work in this manner, STOP the air compressor immediately and have the air compressor checked / serviced by an authorised service centre.
Tank pressure gauge
PIC. 10
Pull to check operation
Outlet Pressure Gauge
IMPORTANT
This compressor has a maximum pressure of 145PSI (10 bar). Always regulate the outlet air pressure to match your air tool.
Different air tools require different operating pressures. Always check with the air tool manufacturer if unsure.
14
AIR FITTING
Pi c. 11
This air compressor is fitted with a ‘Nitto st yle’ (female) socket.
1. Push in the ‘Nitto style’ male plug (not included).
2. Fully and completely push the ‘Nitto style’ male plug (not included) into the ‘Nitto style’ female socket until it clicks and the collar locates forward.
To re move
1. Push collar down and remove male fitting, collar will stay retracted.
NOTE: For ease of connection and disconnection use regulator to reduce outlet pressure to 0PSI.
This compressor has a maximum pressure of 145PSI (10 bar).
Always regulate the outlet air pressure to match your air tool.
Different air tools require different operating pressures. Always check with the air tool manufacturer if unsure.
PIC . 11
Tank pressure gauge
Outlet pressure gauge
Nitto style outlet socket
(Air Outlet)
DRAIN TAP
Pic. 12
After use open the drain tap to drain excess air and any moisture. The excess air will also help purge the moisture. Leave the drain tap open when air compressor is not in use, so any moisture can continue to drain
To open the drain tap pull the lever down to vertical.
To seal the drain tap push the lever up to horizontal.
NOTE: Remember to seal the drain tap before starting the compressor.
PIC. 12
Drain Tap Sealed
OR
To close and seal push lever up Right or left
Drain tap opened un-sealed
15
BELT TENSION
Pic. 13
Correct belt tension is paramount to a safe and reliable air compressor. Too tight a belt can cause damage to bearings and premature motor failure. These failures will not be covered by warranty. Too loose a belt can cause poor performance and excess heat due to slippage which can also lead to premature component failure. This will not be covered by warranty. To check the belt tension, gently push down midway between the two pulleys the belt should only move between 10mm – 15mm, Pic. 13. If the belt moves more that this amount then you will need to tighten the belt.
To adjust the belt tension, follow these simple steps;
1. Loosen the motor bolts, Pic. 13.
2. Slide the motor forward or backward to correct position.
3. Tighten the motor bolts.
4. Check belt tension and repeat if needed.
5. If uncertain about attempting the above steps please consult an authorised service agent.
PIC. 13
10 - 15mm
MOTOR BOLTS
BELT STRAIGHTNESS
Pic . 14
Belt straightness is paramount to a safe and reliable air compressor. The belt should always run in a straight line between the two (2) pulleys. If the belt is on an angle this could cause excessive strain and wear on components. This will not be covered by warranty. The belt should run parallel to the two pulleys. If not, adjust.
To adjust the belt straightness, follow these simple steps;
1. Loosen the pump bolts, Pic. 14.
2. Slide the pump to the appropriate position.
3. Tighten the pump bolts.
4. Check belt straightness and repeat if needed.
5. Check belt tension and correct if necessary.
PIC. 14
PUMP BOLTS
16
BELT REPLACEMENT
Pic . 15
The belt will need replacing if it has been damaged, worn, or it has reached 250 hours of use.
To replace the belt follow these steps;
1. Undo and remove the belt guard screws, see Pic. 15.
2. Unclasp and remove the front of the belt guard.
3. Loosen the motor bolts Pic. 13, page 16.
4. Remove the belt.
5. Clean both pulleys with a dr y soft cloth. DO NOT USE
any lubricants or solvents as this can damage the new belt by causing slippage.
6. Fit new belt.
7. Set correct belt tension, see page 16.
8. Check the belt straightness and tension,
adjust if required, see page 16.
9. Replace the front of the belt guard by clicking it
into place.
10. To secure fully replace then tighten the
belt guard screws.
The replacement belt is similar to (Bosch Style) 13A1295
PIC. 15
Once screws have been removed push
and unclasp these 8 clips
Loosen and remove
these screws.
BELT GUARD SCREWS AND CLIPS
17
MAINTENANCE
Daily: Before use
1. Seal the tank drain tap,see page 15, Pic. 12.
2. Check safety valve operation,see page 14, Pic. 10.
3. Check the belt tension, Pic 13. Page 16. Movement
should be 10-15mm. Adjust if required. Page 16.
4. Check for belt straightness. Adjust if required.
Page 16.
After Use
1. Open the tank drain tap,see page 15, Pic. 12
and leave open to allow to drain.
2. Wipe down the compressor.
3. Store safely and securely.
TROUBLE SHOOTING
If your compressor does not start
• Check that you have plugged the power lead into a
standard 240V 10Amp power point and turned the switch ON.
• Check that you have turned the air compressor ON/OFF
switch ON.
• The air tank may be full. Use your air tool and the air
compressor should start when the pressure decreases to 115PS I.
If these tips do not work please have your unit checked by an authorised service centre.
Call Smart Marketing Group for your closest centre, Australia. 1300 660 457 N.Z. 0800 474 876.
18
PARTS DIAGRAM
Part Description Qty SMG Part No.
1 Pump Tube S et 1 95 STVTPT
3 Air Filter 1 95 STOFV2AF
Exhaust Elbow 1 95 BRC185EE
4 Exhaust Tube Set 1 95 STBDET
5 O ne Way Valve 1 95 BRC155OWV
7 Unloading Tube Set 1 95 STBDUT
9 Wheel Set 2 95 STWH
11 Drain Tap 1 95 BRC95DT
12 Cushion Foot Set 2 95 BRC95RS
Part Description Qty SMG Part No.
13 Handle 1 95 STDDH
14 Filter Re gulator 1 95 STREGWT
15 Pressure Gauge Outlet 1 95 STOPG
16 Outlet Ni tto Style Soc ket (Female ) 1 95 STNSF
19 Safety Valve 1 95 ST10SPV
20 Pressure Gauge Tank 1 95 STTPG
21 Pressure Switch (10 Bar) 1 95 ST10PS
25 Belt Guard Set 1 95 STBDMC
19
TECHNICAL INFORMATION
Specifications
Inflator SXAC2550222
Voltage 240V AC ~ 50Hz
Motor Electric 2.5 HP
Wattage 2100W
No Load Speed 1200 RPM
Free Air Delivery (FAD) 210L per minute
Tank Size 50L
Duty Cycle 75%
Max. Tank Pressure 145PSI (10 Bar)
Outlet Pressure 1PSI - 145 PSI Adjustable
Minimum Generator Size Pure Sine Wave 5000W
Noise Rating 70dB@5m
Motor/Pump Kicks in 115PSI
Pressure Cycle Stops 145PSI
Number of Outlets 1
*
For any queries or assistance call
Customer Service
AUST. 1300 660 457
NZ 0800 474 876
Hours of operation:
Monday to Friday 8.00am - 5.00pm AEST
Do not return to place of purchase.
Keep your purchase receipt, this will be required to
make any claims under the 24 month warranty.
STANLEY®, The STANLEY Logo, The Notched Rectangle and the Yellow and Black Diagonal Package
Design are all trademarks of the Stanley Black & Decker, Inc or an affiliate thereof and are used under
license. Product manufactured and distributed by Smart Marketing Group Pty Ltd.
Manufactured in China.
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