Failure to follow all instructions listed below, may
personal injury.
result in electric shock, fire and/or serious
Save These Instructions
Safety instructions
General power tool safety warnings
WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings and
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings listed below
refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark
b. Do not operate power tools in explosive
c. Keep children and bystanders away while operating
2. Electrical safety
a. Power tool plugs must match the outlet. Never
instructions listed below may result in electric
areas invite accidents.
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
a power tool. Distractions can cause you to lose
control.
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock. Note: The term “Residual Curent Device
(RCD)” can be replaced by “Ground Fault Circuit
Interrupter (GFCI)” or by “Earth Leakage Circuit Breaker
(ELCB)”.
3. Personal safety
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
e. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
5
ENGLISH
(Original instructions)
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
b. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a hazardous
situation.
5. Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.
Additional Safety Instructions For Routers
• Hold power tool by insulated gripping surfaces,
because the cutter may contact its own cord. Cutting
a "live" wire may make exposed metal parts of the power
tool "live" and shock the operator.
• Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding
6
the work by your hand or against the body leaves it
unstable and may lead to loss of control.
• Only use router bits with a shank diameter equal to the
size of the collet installed in the tool.
• Only use router bits suitable for the no-load speed of the
tool.
• Never use router bits with a diameter exceeding the
maximum diameter specified in the technical data
section.
• Do not use the tool in an inverted position.
• Do not attempt to use the tool in a stationary mode.
• Take special care when routing MDF or surfaces coated
with lead-based paint.
• Wear a dust mask specifically designed for protection
against lead paint dust and fumes and ensure that
persons within or entering the work area are also
protected.
• Do not let children or pregnant women enter the work
area.
• Do not eat, drink or smoke in the work area.
• Dispose of dust particles and any other debris safely.
• Always wear a dust mask.
• This appliance is not intended for use by young or infirm
persons without supervision. Children must be
supervised to ensure they do not play with the appliance.
Features (Fig. A)
1. On/off switch
2. Lock-off button
3. Variable speed control knob
4. Plunge lock lever
5. Spindle lock button
6. Collet
7. Revolver depth stop
8. Chip deflector
9. Depth stop bar
10. Depth of cut scale
11. Dust extraction adaptor
(Original instructions)
ENGLISH
6. Labels on tool
The label on your tool may include the following symbols:
Read
Instructions
Manual
Use Eye
Protection
Use Ear
Protection
V ........ Volts
A ........ Amperes
Hz ....... Hertz
W ........ Watts
min ..... minutes
..... Alternating
Current
..... Direct
Current
n
....... No-Load
0
Speed
...... Class II
Construction
.... Earthing
Terminal
.... Safety A lert
Symb ol
.../min.. Revolut ions
or Recipr ocation p er
minute
Position of date barcode
The Date Code, which also includes the year of
manufacture, is printed into the housing.
Example:
2014 XX JN
Year of manufacturing
7. Electrical safety
Your tool is double insulated; therefore no earth
wire is required. Always check that the main
voltage corresponds to the voltage on the rating
plate.
Warning! If the power cord is damaged, it must
be replaced by the manufacturer, authorized
STANLEY Service Center or an equally qualified
person in order to avoid damage or injury. If the power cord
is replaced by an equally qualified person, but not authorized
by STANLEY, the warranty will not be valid.
Assembly
Warning! Before assembly, make sure that the
tool is switched off and unplugged.
Fitting A Router Bit (Fig. B)
• Remove the chip deflector (8).
• Keep the spindle lock button (5) depressed and rotate
the spindle until the spindle lock fully engages.
• Loosen the collet nut (12) using the spanner provided.
• Insert the shank of the router bit (13) into the collet (6).
Make sure that the shank protrudes at least 3mm from
the collet as shown.
• Keep the spindle lock button (5) depressed and tighten
the collet nut (12) using the spanner provided.
Fitting The Edge Guide (Fig. C)
The edge guide helps to guide the tool parallel to an edge.
• Fit the bars (14) to the edge guide (15) using the two
screws (16) provided.
• Insert the bars (14) into the router base as shown.
• Set the edge guide to the required distance.
• Tighten the fixing screws (17).
Fitting The Dust Extraction Adaptor (Fig. D)
The dust extraction adaptor allows you to connect a vacuum
cleaner to the tool.
• Connect the hose (18) of the vacuum cleaner to the
adaptor (11).
Fitting The Template Guide (Fig. E)
(Template Guide Not Included)
• Fit the template guide (19) to the base of the router, with
the flange to the bottom (workpiece) side.
• Insert the two long screws (20) from the bottom side
through the template guide and the holes in the base.
• Place a nut onto each of the screws and securely tighten
the nuts.
Fitting The Distance Piece (Fig. F)
(Distance Piece Not Included)
• Fit the distance piece (21) to the base of the router using
the screws provided.
Fitting The Centring Pin (Fig. G)
(Centring Pin Not Included)
• Fit the edge guide to the router as shown in FIG. C, but
upside down.
• Fit the centring pin (22) to the workpiece side of the
edge guide with the screw (23) provided.
Fitting The Copy Follower (Fig. H)
(Copy Follower Not Included)
• Fit the edge guide to the router as shown in FIG. C.
• Fit the ‘L’ bar (24) to the upper side of the edge guide
using the two screws and nuts provided.
• Adjust the rotating attachment (25) on the ‘L’ bar with the
wing knob (26).
7
ENGLISH
(Original instructions)
Use
Warning! Let the tool work at its own pace. Do not
overload.
• Carefully guide the cable in order to avoid accidentally
cutting it.
Adjusting The Depth Of Cut (Fig. I, J & K)
• The depth of cut is the distance X between the depth
stop bar (9) and the depth stop (27).
• The depth of cut can be set in two different ways as
described below.
Adjusting The Depth Of Cut Using The Scale (Fig. J)
• Fit the router bit as described above.
• Loosen the locking screw (28).
• Pull the plunge lock lever (4) up.
• Plunge the router down until the router bit touches the
workpiece.
• Push the plunge lock lever (4) down.
• Move the pointer (29) in the zero position on the scale
(10).
• Add the desired depth of cut to the starting position.
• Move the depth stop bar (9) to the calculated position on
the scale.
• Tighten the locking screw (28).
• Fine adjust using the adjusting knob (30).
• Pull the plunge lock lever (4) up and let the router return
to its original position.
• After switching the router on, plunge it down and make
the desired cut.
Adjusting The Depth Of Cut Using A Piece Of Wood
(Fig. K)
• Fit the router bit and plunge the router down as
described above.
• Pull the depth stop bar (9) up.
• Place a piece of wood with a thickness equal to the
desired depth of cut between the depth stop (27) and the
depth stop bar (9).
• Tighten the locking screw (28).
• Fine adjust using the adjusting knob (30).
• Remove the piece of wood.
• Pull the plunge lock lever (4) up and let the router return
to its original position.
• After switching the router on, plunge it down and make
the desired cut.
Adjusting The Revolver Depth Stop (Fig. L)
After turning the revolver depth stop to the desired setting,
you can fine-adjust the depth stop to be used. If you want to
make several cuts with a different depth of cut, adjust each
of the depth stops.
• Turn the depth stop screw (31) up or down as required
using a screwdriver.
Setting The Speed
• Set the speed control knob (3) to the required speed.
Use a high speed for small diameter router bits. Use a
low speed for large diameter router bits.
Fitting The Dust Extraction Adaptor (Fig. M)
When it is not possible to use the edge guide, for example
when routing grooves in the back panel of a bookcase to
support shelves, proceed as follows:
• Select a piece of wood with a straight edge to use as a
batten.
• Place the batten onto the workpiece.
• Move the batten until it is in the correct position to guide
the tool.
• Securely clamp the batten to the workpiece.
Using The Template Guide (Fig. E)
(Template Guide Not Included)
The template guide can be used to make a cutout shape
from a template, for instance a letter.
• Secure the template over the workpiece with
doublesided tape or ‘G’ clamps.
8
(Original instructions)
ENGLISH
• The router bit must extend below the flange of the
template guide, to cut the workpiece in the shape of the
template.
Using The Distance Piece (Fig. F)
(Distance Piece Not Incldued)
The distance piece can be used for trimming wooden or
laminate vertical projections.
Using The Centring Pin (Fig. G) (Centring Pin Not
Included)
The centring pin can be used to cut out circular patterns.
• Drill a hole for the point of the centring pin in the centre
of the circle to be cut.
• Place the router on the workpiece with the point of the
centring pin in the drilled hole.
• Adjust the radius of the circle with the bars of the edge
guide.
• The router can now be moved over the workpiece to cut
out the circle.
Using The Copy Follower (Fig. H) (Copy Follower Not
Included)
The copy follower helps to maintain an equal cutting
distance along the edge of irregularly shaped workpieces.
• Place the router on the workpiece at the desired
distance from the edge to be copied.
• Adjust the bars of the edge guide until the wheel is in
contact with the workpiece.
Switching On And Off
The centring pin can be used to cut out circular patterns.
Switching on
Hints For Optimum Use
• When working on outside edges, move the tool
counterclockwise (FIG. M). When working on inside
edges, move the tool clockwise.
• Use HSS router bits for softwood.
• Use TCT router bits for hardwood.
• You can use the tool without a guide (FIG. O). This is
useful for signwriting and creative work. Only make
shallow cuts.
• Refer to the table below for common types of router bits.
Router Bits (Fig. P)
DESCRIPTION APPLICATION
Straight bit (1) Grooves and rebates
Trimming bit (2) Trimming laminates or
hardwood; accurate
profiling using a template
Rebating bit (3) Rebates on straight or
curved workpieces
V-grooving bit (4) Grooves, engraving and
edge bevelling
Core box bit (5) Fluting, engraving and
decorative edge moulding
Cove bit (6) Decorative edge moulding
Ogee moulding bit (7) Decorative edge moulding
Rounding over bit (8) Rounding over edges
Dovetail bit (9) Dovetail joints
Chamfer bit (10) Chamfer edges
• Keep the lock-off button (2) depressed and press the
on/off switch (1).
• Release the lock-off button.
Switching off
• Release the on/off switch.
Warning! Always operate the tool with both hands.
Maintenance
Your tool has been designed to operate over a long period of
time with a minimum of maintenance. Continuous
satisfactory operation depends upon proper tool care and
regular cleaning.
Warning! Before performing any maintenance,
switch off and unplug the tool.
9
ENGLISH
(Original instructions)
• Regularly clean the ventilation slots in your tool using a
soft brush or dry cloth.
• Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.
Accessories
The performance of your tool depends on the accessory
used. STANLEY accessories are engineered to high quality
standards and designed to enhance the performance of
your tool. By using these accessories you will get the very
best from your tool.
Service Information
STANLEY offers a full network of company-owned and
authorized service locations. All STANLEY Service Centers
are staffed with trained personnel to provide customers with
efficient and reliable power tool service. For more
information about our authorized service centers and if you
need technical advice, repair, or genuine factory
replacement parts, contact the STANLEY location nearest
you.
Protecting the environment
Separate collection. This product must not be
disposed of with normal household waste.
Should you find one day that your STANLEY product needs
replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product
available for separate collection.
Separate collection of used products and packaging
allows materials to be recycled and used again.
Re-use of recycled materials helps prevent
environmental pollution and reduces the demand for raw
materials.
Local regulations may provide for separate collection of
electrical products from the household, at municipal waste
sites or by the retailer when you purchase a new product.
STANLEY provides a facility for the collection and recycling
of STANLEY products once they have reached the end of
their working life. To take advantage of this service please
return your product to any authorised repair agent who will
collect them on our behalf.
You can check the location of your nearest authorised repair
agent by contacting your local STANLEY office at the
address indicated in this manual. Alternatively, a list of
authorised STANLEY repair agents and full details of our
after-sales service and contacts are available on the Internet
at: www.2helpU.com
10
Two years full warranty
If your STANLEY product becomes defective due to faulty
materials or workmanship within 24 months from the date of
purchase, STANLEY Europe guarantees to replace all
defective parts free of charge or – at our discretion – replace
the unit free of charge provided that:
• The product has not been misused and has been used in
accordance with the instruction manual.
• The product has been subject to fair wear and tear;
• Repairs have not been attempted by unauthorised
persons;
• Proof of purchase is produced.
• The STANLEY product is returned complete with all
original components
If you wish to make a claim, contact your seller or check the
location of your nearest authorised STANLEY repair agent in
the STANLEY catalogue or contact your local STANLEY
office at the address indicated in this manual. A list of
authorised STANLEY repair agents and full details of our
after sales service is available on the internet
at:www.stanleytools.com
(Original instructions)
ENGLISH
11
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