Stanley STDG5006 Original Instructions Manual

STDG5006

English Page 3

ENGLISH

2

(Original instructions)

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FIG. A

FIG. B FIG. C

FIG. D FIG. E

10

3

1

11

2

5

6

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ENGLISH

(Original instructions)

DO NOT RETURN THIS PRODUCT TO THE STORE,

first contact your local STANLEY Office

or nearest authorized service center.

General Safety Rules

Warning! Read and understand all instructions.

Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious

personal injury.

SAVE THESE INSTRUCTIONS
Safety instructions

General power tool safety warnings

WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings and

instructions listed below may result in electric shock, fire
and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in all of the warnings listed below
refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

b. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.

c. Keep children and bystanders away while operating

a power tool. Distractions can cause you to lose

control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk
of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of
electric shock.

d. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of

electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric
shock.

f. If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of

electric shock. Note: The term “Residual Curent Device
(RCD)” can be replaced by “Ground Fault Circuit
Interrupter (GFCI)” or by “Earth Leakage Circuit Breaker
(ELCB)”.

3. Personal safety

a. Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not
use a power tool while you are tired or under the

influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.

b. Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.

c. Prevent unintentional starting. Ensure the switch is

in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the

switch or energising power tools that have the switch on
invites accidents.

d. Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a

rotating part of the power tool may result in personal
injury.

e. Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power tool

in unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

STDG5006

Voltage 220-240V

Frequency 50/60Hz

Power 500W

No-load speed 30000/min

Max chuck capacity 6mm

Max wheel diameter 25mm

Spindle M15

Specifications

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection

can reduce dust-related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do

the job better and safer at the rate for which it was
designed.

b. Do not use the power tool if the switch does not turn

it on and off. Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or

the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce

the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained
users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any
other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly

maintained power tools.

f. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in

accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations

different from those intended could result in a hazardous
situation.

5. Service

a. Have your power tool serviced by a qualified repair

person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.

Safety instructions for all operations Safety
warnings common for grinding'

a. This power tool is intended to function as a grinder

tool. Read all safety warnings, instructions,

illustrations and specifications provided with this

power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/ or serious injury.

b. Operations such as sanding, wire brushing,

polishing or cutting-off are not recommended to be
performed with this power tool. Operations for which

the power tool was not designed may create a hazard
and cause personal injury.

c. Do not use accessories which are not specifically

designed and recommended by the tool
manufacturer. Just because the accessory can be

attached to your power tool, it does not assure safe
operation.

d. The rated speed of the grinding accessories must

be at least equal to the maximumspeed marked on
the power tool. Grinding accessories running faster

than their rated speed can break and fly apart.

e. The outside diameter and the thickness of your

accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot

be adequately controlled.

f. The arbour size of wheels, sanding drums or any

other accessory must properly fit the spindle or

collet of the power tool. Accessories that do not match
the mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss of
control.

g. Mandrel mounted wheels, sanding drums, cutters

or other accessories must be fully nserted into the
collet or chuck. If the mandrel is insufficiently held

and/or the overhang of the wheel is too long, the
mounted wheel may become loose and be ejected at
high velocity.

h. Do not use a damaged accessory. Before each use

inspect the accessory such as abrasive wheels for
chips and cracks, sanding drum for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of the
rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged

accessories will normally break apart during this test
time.

4

ENGLISH

(Original instructions)

i. Wear personal protective equipment Depending on

application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece
fragments. The eye protection must be capable of

stopping flying debris generated by various operations.
The dust mask or respirator must be capable of filtrating
particles generated by your operation. Prolonged
exposure to high intensity noise may cause hearing loss.

j. Keep bystanders a safe distance away from work

area. Anyone entering the work area must wear
personal protective equipment. Fragments of

workpiece or of a broken accessory may fly away and
cause injury beyond immediate area of operation

k. Hold power tool by insulated gripping surfaces

only, when performing an operation where the
cutting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a “live” wire

may make exposed metal parts of the power tool “live”
and could give the operator an electric shock.

l. Always hold the tool firmly in your hand(s) during

the start-up. The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.

m. Use clamps to support workpiece whenever

practical. Never hold a small workpiece in one
hand and the tool in the other hand while in use.

Clamping a small workpiece allows you to use your
hand(s) to control the tool. Round material such as
dowel rods, pipes or tubing have a tendency to roll while
being cut, and may cause the bit to bind or jump toward
you.

n. Position the cord clear of the spinning accessory.

If you lose control, the cord may be cut or snagged and
your hand or arm may be pulled into the spinning
accessory.

o. Never lay the power tool down until the accessory

has come to a complete stop. The spinning

accessory may grab the surface and pull the power tool
out of your control.

p. After changing the bits or making any

adjustments, make sure the collet nut, chuck or
any other adjustment devices are securely
tightened. Loose adjustment devices can unexpectedly

shift, causing loss of control, loose rotating components
will be violently thrown.

q. Do not run the power tool while carrying it at your

side. Accidental contact with the spinning accessory

could snag your clothing, pulling the accessory into your
body.

r. Regularly clean the power tool’s air vents. The

motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.

s. Do not operate the power tool near flammable

materials. Sparks could ignite these materials.

t. Do not use accessories that require liquid

coolants. Using water or other liquid coolants may result

in electrocution or shock.

Further Safety Instructions For All
Operations

Kickback And Related Warnings

Kickback is a sudden reaction to a pinched or snagged
rotating wheel, sanding band, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power tool
to be forced in the direction opposite of the accessory’s
rotation.

For example, if an abrasive wheel is snagged or pinched by
the workpiece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either

jump toward or away from the operator, depending on
direction of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below:

a. Maintain a firm grip on the power tool and position

your body and arm to allow you to resist kickback
forces. The operator can control kickback forces, if

proper precautions are taken.

b. Use special care when working corners, sharp edges

etc. Avoid bouncing and snagging the accessory.

Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.

c. Do not attach a toothed saw blade. Such blades

create frequent kickback and loss of control.

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(Original instructions)

6

ENGLISH

d. Always feed the bit into the material in the same

direction as the cutting edge is exiting from the
material (which is the same direction as the chips
are thrown). Feeding the tool in the wrong direction

causes the cutting edge of the bit to climb out of the work
and pull the tool in the direction of this feed.

e. When using rotary files, cut-off wheels, highspeed

cutters or tungsten carbide cutters, always have the
work securely clamped. These wheels will grab if they

become slightly canted in the groove, and can kickback.
When a cut-off wheel grabs, the wheel itself usually
breaks. When a rotary file, highspeed cutter or tungsten
carbide cutter grabs, it may jump from the groove and
you could lose control of the tool.

Safety Warnings Specific For Grinding

Operations

a. Use only wheel types that are recommended for your

power tool and only for recommended applications.
For example: do not grind with the side of a cut-off
wheel. Abrasive cut-off wheels are intended for

peripheral grinding, side forces applied to these wheels
may cause them to shatter.

b. For threaded abrasive cones and plugs use only

undamaged wheel mandrels with an unrelieved

shoulder flange that are of correct size and length.
Proper mandrels will reduce the possibility of breakage.

c. Do not “jam” a cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive
depth of cut. Overstressing the wheel increases the

loading and susceptibility to twisting or snagging of the
wheel in the cut and the possibility of kickback or wheel
breakage.

d. Do not position your hand in line with and behind

the rotating wheel. When the wheel, at the point of

operation, is moving away from your hand, the possible
kickback may propel the spinning wheel and the power
tool directly at you.

e. When wheel pinched, snagged or when interrupting

a cut for any reason, switch off the power tool and
hold the power tool motionless until the wheel
comes to a complete stop. Never attempt to remove
the cut-off wheel from the cut while the wheel is in
motion otherwise kickback may occur. Investigate

and take corrective action to eliminate the cause of
wheel pinching or snagging.

f. Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed and
carefully reenter the cut. The wheel may bind, walk up

or kickback if the power tool is restarted in theworkpiece.

g. Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.

Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both
sides of the wheel.

h. Use extra caution when making a “pocket cut”into

existing walls or other blind areas. The protruding

wheel may cut gas or water pipes, electrical wiring or
objects that can cause kickback.

Storage and handing of recommended accessories.

7. Electrical safety

Your tool is double insulated; therefore no earth wire
is required. Always check that the main voltage
corresponds to the voltage on the rating plate.

Warning! If the power cord is damaged, it must be
replaced by the manufacturer, authorized STANLEY

Service Center or an equally qualified person in
order to avoid damage or injury. If the power cord is
replaced by an equally qualified person, but not authorized
by STANLEY, the warranty will not be valid.

(Original instructions)

Read
Instructions
Manual

Use Eye
Protection

Use Ear
Protection

V ........ Volts

A ........ Amperes

Hz ....... Hertz

W ........ Watts

min ..... minutes

..... Alternating

Current

..... Direct

Current

n

0

....... No-Load

Speed

...... Class II

Construction

.... Earthing

Terminal

.... Safety Alert

Symbol

.../min.. Revolutions

or Recipro­cation per
minute

6. Labels on tool

The label on your tool may include the following symbols:

Position of date barcode

The Date Code, which also includes the year of
manufacture, is printed into the housing.
Example:
2014 XX JN
Year of manufacturing

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ENGLISH

Features (Fig. A)

1. Collet chuck

2. Collet nut

3. Shaft cover

4. Ventilation slots

5. Cable

6. Toggle switch

7. Grinding Wheel

8. Spindle

9. Spanner

10. Front handle

11. Primary handle

Operating Instructions

1. Power supply

The power tool supply must match the nameplate data.

2. Installing wheel (Fig. B)

Warning! Only use grinding wheels with

maximum safe operating speed rated at or

above 40m/s. Ensure the grinding wheel is
correctly mounted and tightened, run the tool at no-load
speed for 30 secondes in safe position before using. Stop
immediately if there is considerable vibration or other
defects are detected. Never use damaged grinding wheels
or rimous ones.

a. Mount the spanner (9) to the spindle (8) and loosen the

clamping nut (2) with another spanner.

b. Insert the grinding wheel (7) shaft into the collet chuck

(1) as far as it can go.

c. Tighten the collet chuck (1) securely by spanners.

d. The maximum recommended diameter of mounted

wheel is 25mm.

e. The maximum recommended mandrel length of

mounted wheel is 24.5mm.

3. Switching on and off

Warning! Make sure you can control the switch

freely and keep it off before plugging in.

a. ON: Shift switch (6) to “I”. (Fig. E).

b. OFF: Shift switch (6) to “O”. (Fig E).

c. Let the wheel reach full speed before grinding.

d. Once the safety brush worn, grinder turns off

automatically to avoid motor damage. Motor was
damaged.

e. After inspecting and installing an accessory, run the

power tool at maximum no-load speed for five minutes
before any work.

Standard Attachments

1. Collet

2. Two Spanners (17mm)

Be sure to check the attachments as it is subject to change
by areas and models.

Application

Warning! To reduce the risk of injury, electric shock

and damage to the tool, before any work check the
utility lines electricity, gas or water supply line are

hidden in the work area.

Warning! Firmly grasp primary hold part of tool and
side handle before starting.

Grinding Application

a. Optimum grinding results are achieved when the

grinding tool is moved uniformly back and forth with light
pressure.

b. Pressure that is too strong reduces the performance

capability of the tool and cause the grinding to exhaust
more quickly.

c. Be sure that the distance between the top of collet chuck

and bottom of the grinding wheel is less than 8mm and
between the top of collet chuck and top of grinding wheel
is less than 45mm to prevent vibration of the tool and
unexpected accidents.(Fig. D)

Warning! Sparks generated when grinding
metal.Take care that no combustible material
presented on the area of flying sparks.

(Original instructions)

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Protecting the environment

Separate collection. This product must not be
disposed of with normal household waste.

Should you find one day that your Stanley product needs

replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product
available for separate collection.

Separate collection of used products and packaging
allows materials to be recycled and used again.

Re-use of recycled materials helps prevent
environmental pollution and reduces the demand for raw
materials.

Local regulations may provide for separate collection of
electrical products from the household, at municipal waste
sites or by the retailer when you purchase a new product.
Stanley provides a facility for the collection and recycling of
Stanley products once they have reached the end of their
working life. To take advantage of this service please return
your product to any authorised repair agent who will collect
them on our behalf.

You can check the location of your nearest authorised repair

agent by contacting your local Stanley office at the address

indicated in this manual. Alternatively, a list of authorised
Stanley repair agents and full details of our after-sales
service and contacts are available on the Internet at:
www.2helpU.com

(Original instructions)

Maintenance

Your tool has been designed to operate over a long period
of time with a minimum of maintenance. Continuous
satisfactory operation depends upon proper tool care and
regular cleaning.

Warning! Before performing any maintenance,
switch off and unplug the tool.

• Regularly clean the ventilation slots in your tool using a
soft brush or dry cloth.

• Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.

Important! To assure product Safety and reliability,
repairs, maintenance and adjustment (other than
those listed in this manual) should be performed by

authorized service centers or other qualified service

personnel, always using identical replacement parts.

Lubrication

STANLEY tools are properly lubricated and are ready for
use.

Accessories

The performance of your tool depends on the accessory
used. STANLEY accessories are engineered to high quality
standards and designed to enhance the performance of
your tool. By using these accessories you will get the very
best from your tool.

Service Information

STANLEY offers a full network of company-owned and
authorized service locations. All STANLEY Service Centers
are staffed with trained personnel to provide customers with

efficient and reliable power tool service. For more

information about our authorized service centers and if you
need technical advice, repair, or genuine factory
replacement parts, contact the STANLEY location nearest
you.

9

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One years full warranty

If your STANLEY product becomes defective due to faulty
materials or workmanship within 12 months from the date of
purchase, STANLEY guarantees to replace all defective
parts free of charge or – at our discretion – replace the unit
free of charge provided that:

• The product has not been misused and has been used in

accordance with the instruction manual.

• The product has been subject to fair wear and tear;

• Repairs have not been attempted by unauthorised

persons;

• Proof of purchase is produced.

• The STANLEY product is returned complete with all

original components

If you wish to make a claim, contact your seller or check the
location of your nearest authorised STANLEY repair agent in
the STANLEY catalogue or contact your local STANLEY

office at the address indicated in this manual. A list of

authorised STANLEY repair agents and full details of our
after sales service is available on the internet
at:www.stanleytools.com

(Original instructions)