Stanley STCT224, STCT250 Instruction Manual

Page 1
STCT224/250
Page 2
1
9
8
5
4
6
7
3
14
13
12
15
11
10
10
15
9
FIG. A
2
FIG. D
Page 3
FIG. E
FIG. G
FIG. I
FIG. F
FIG. H
FIG. J
14
11
7
8
5
9
1
6
13
1
12
Page 4
4 • ENGLISH
IMPORTANT
This instruction manual provides important installation, use,
maintenance and safety information and must be at hand at all
times. Before operating this equipment, read this manual and
make sure you understand all of its instructions in order to
avoid personal injuries or damage to your piston compressor.
Warning! Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAFETY INSTRUCTIONS
If an Air Compressor is improperly used it may cause physical and material harm. In order to avoid them, follow the recommendations below:
1. This equipment:
►Has hot, electric and moving parts; ►When connected to electric power, it may turn on
or turn off automatically due to tank’s pressure or to the tripping of electric protectionelements;
►May cause mechanical or electric interferences
in nearby equipment;
►Must not work in places where non authorized
people, children or animals may have access;
►Requires an authorized person to supervise its
use and maintenance as well as the use of ad equate individual protection equipment.
►Must be installed and operated in well ventilated
areas and protected against humidity or water leakage.
2. Never exceed the maximum pressure indicated in
the compressor’s identification tag/sticker.
3. Do not change the pressure switch safety valve factory
adjustment. If any adjustment to the pressure switch is needed, call the nearest StanleyBlack&Decker Authorized ServiceCenter.
4. Never weld or carry out maintenance jobs on the
tank, once they may affect its resistance or may hide more serious problems. In case of leakage, cracks or deterioration caused by corrosion, stop using the equipment immediately and get in touch with the
nearest StanleyBlack&Decker Authorized Service Center.
5. Never run the tank above the maximum pressure indicated
on its identification tag.
6. The end user must provide a new inspection of the Pressure Vessel (tank) to be carried out after 5 (five) years from the manufacturing date shown in its identification tag, or when there is chemical or mechanical damage that may endanger its resistance. The inspection must be carried out and approved by a duly qualified engineer (skilled professional), according to local
technical standards and legislation. The next period for testing will be determined by the responsible engineer himself. We recommend that the Pressure Vessel (tank) be exchanged for a new one every 10 (ten) years, or according to the responsible engineer’s judgment.
7. Air compression is a heat generating process and
parts and accessories are subject to high temperatures. Therefore, one must be careful when handling them in order to avoid burns.
8. The produced compressed air is not adequate for
human consumption. To use it for this purpose, it is necessary to install special filters. Please contact StanleyBlack&Decker for aditional information.
9. Do not carry out any maintenance while the
compressor is on. Do not clean or touch the electric components without unplugging the compressor from the outlet.
10. The refrigeration air intake protecting screen must be
always clean to prevent the propeller from pulling in impurities.
11. Never clean the compressor’s external surface with solvent
(thinner). Always use neutral detergent.
12. Avoid the accumulation of solvents, paints or
other chemicals that may cause damage or explosion risk to the compressor.
13. Always use an electric extension cord according to specifications (see Table 2 - Page 21) which must not be amended. If these recommendations are not followed, the user may be injured and the compressor’s electric components may be damaged, violating the warranty. When necessary, use a longer air hose.
14. If the equipment presents any irregularities, stop its use
immediately and call the nearest StanleyBlack&Decker Authorized Service Center.
WELCOME
You have purchased another product with StanleyBlack&Decker quality standards. The design, inspection and manufacturing of your
StanleyBlack&Decker tank is based on EN286-1 1998 Attachment 1.It is a mix of high technology and easy use.
INTRODUCTION
WE RECOMMEND READING THIS MANUAL PRIOR TO USING THIS PRODUCT.
It will help you to optimize product performance, guarantee safe use and guide you in preventive maintenance. If there is any problem that cannot be solved by the information provided in this manual, please contact the nearest StanleyBlack&Decker Authorized Service Center. In order to extend the useful life of this coaxial air compressor, the use of mineral lubricant oil and original parts are highly recommended.
GENERAL SAFETY RULES
SAVE THESE INSTRUCTIONS
INTRODUCTION
Page 5
ENGLISH • 5
The pressure vessel quality certificate must be presented to authorities, in case of inspection. Keep it in a safe place along with the instruction manual.
COMPRESSOR INSPECTION
Inspect for signs of obvious or concealed freight damage. Report any damage to the delivering freight carrier immediately. Be sure that all damaged parts are replaced and any mechanical problems are corrected prior to the operation of the air compressor. The air compressor serial number is located on the pump or tank. Please write the serial number in the space provided in the service section for future reference.
Warning! When using electric product, basic safety precautions should always be followed to reduce risk of fire, electric shock, and personal injury.
FEATURES (Fig. A and B)
1. Air intake filter housing
2. Compressor pump
3. Pressure vessel
4. Compressed air outlet (quick coupler), air not regulated
5. Compressed air outlet (quick coupler), air regulated
6. Outlet pressure gauge
7. Tank pressure gauge
8. Pressure regulator
9. On/Off switch
10. Safety valve
11. Condensate drain cock
12. Oil drain plug
13. Oil sight glass
14. Dip stick
15. Wheels
TECHNICAL SPECIFICATIONS
NOTE: The tank’s filling up time varies from ± 10%, according
to the installation.
1. Compressor (pump) Unit.- Pull in and compresses
the atmospheric air.
2. Air Tank.- Stores the compressed air.
3. Electric Motor.- Makes the compressor unit run.
4. Pressure Switch.- Controls the operation of compressor
to avoid that the maximum working pressure is surpassed. See Installation and Electrical Connection Chapter.
5. Safety Valve.-Automatically exhausts the tank in case
the pressure is above the maximum allowed.
6. Check Valve.- Keeps the compressed air inside the tank
avoiding its return when the compressor unit stops.
7. Drain.- Removes the condensed water that accumulates
inside the tank.
8. Pressure Gauge.- Shows the pressure inside the tank
in psi or bar.
9. Pressure Regulator with Valve.- Used to adjust working
pressure on the indicator panel.
10. Protecting Screen.- Protects the rotating parts.
11. Intercooler.- Carries and cools down the compressed air.
12. Air Filter.- Filters atmospheric air impurities that are
sucked by the compressor.
13. Valve.- Controls the compressed air release, connects
KEY PARTS AND FUNCTIONS
CT224 CT250
Weight: 52,8 lbs 24 Kg 70,4 lbs 32 Kg Height: 24,0 in 625 mm 28,7 in 775 mm Length: 23,0 in 575 mm 27,1 in 325 mm Width: 12,2 in 270 mm 12,2 in 730 mm
MODEL
CTS 224 CT250
DISPLACEMENT
MAX. PRESSURE
l/min
50 Hz 140 140
60 Hz 185 185
ROTATION
AIR TANK
psi
120 120
bar
8,4 8,4
rpm
50 Hz 2850 2850
60 Hz 3480 3480
Geom. Volume (L)
24 50
Filin up time
ELETRIC MOTOR SINGLE-PHASE WITH THERMAL PROTECTOR
Voltage (V)
120/127 or 220 120/127 or 220
HP
1,5 1,5
Max. HP
2,0 2,0
kW
1,1 1,1
Max. kW
1,5 1,5
OIL CAPACITY
WEIGHT
COLOR REF:
ORANGE ORANGE
Kg
24 32
Lbs
52,8 70,4
Volume (ml)
220 220
50 Hz 1’57 3’55 60 Hz 1’38 3’25
STCT224 STCT250
Weight: 52,8 lbs 24 Kg 70,4 lbs 32 Kg Height: 24,0 in 625 mm 28,7 in 775 mm Length: 23,0 in 575 mm 27,1 in 325 mm Width: 12,2 in 270 mm 12,2 in 730 mm
MODEL
STCT224 STCT250
DISPLACEMENT
MAX. PRESSURE
l/min
50 Hz 140 140
60 Hz 185 185
ROTATION
AIR TANK
psi
115 115
bar
8 8
rpm
50 Hz 2850 2850
60 Hz 3450 3450
Geom. Volume (L)
24 50
Filin up time
ELETRIC MOTOR SINGLE-PHASE WITH THERMAL PROTECTOR
Voltage (V)
120/127 or 230 120/127 or 230
HP
1,5 1,5
Max. HP
2,0 2,0
kW
1,1 1,1
Max. kW
1,5 1,5
OIL CAPACITY
WEIGHT
COLOR REF:
ORANGE ORANGE
Kg
24 32
Lbs
52,8 70,4
Volume (ml)
300 300
50 Hz 1’57 3’55 60 Hz 1’38 3’25
CT224 CT250
MODEL
CTS
DISPLACEMENT
MAX. PRESSURE
l/min
50 Hz 140 140
ROTATION
AIR TANK
psi
120 120
bar
8,4 8,4
rpm
50 Hz 2850 2850
60 Hz 3480 3480
Geom. Volume (L)
24 50
Filin up time
ELETRIC MOTOR SINGLE-PHASE WITH THERMAL PROTECTOR
Voltage (V)
120/127 or 220 120/127 or 220
HP
1,5 1,5
Max. HP
2,0 2,0
kW
1,1 1,1
Max. kW
1,5 1,5
OIL CAPACITY
WEIGHT
COLOR REF:
ORANGE ORANGE
Kg
24 32
Lbs
52,8 70,4
Volume (ml)
220 220
50 Hz 1’57 3’55 60 Hz 1’38 3’25
STCT224 STCT250
Weight: Height: Length: Width:
MODEL
STCT224 STCT250
DISPLACEMENT
MAX. PRESSURE
l/min
50 Hz 140 140
ROTATION
AIR TANK
bar
8 8
rpm
50 Hz 2850 2850
Geom. Volume (L)
24 50
Filin up time
ELETRIC MOTOR SINGLE-PHASE WITH THERMAL PROTECTOR
230 230
HP
1,5 1,5
Max. HP
2,0 2,0
kW
1,1 1,1
Max. kW
Voltage (V)
1,5 1,5
OIL CAPACITY
WEIGHT
COLOR REF:
ORANGE ORANGE
Kg
24 32
Volume (ml)
300 300
50 Hz 1’57 3’55
24 Kg 625 mm 575 mm 270 mm
32 Kg 775 mm 325 mm 730 mm
YELLOW YELLOW
Page 6
the hose nozzle.
14. Oil Drain Plug.- Allows the removal of lubricant oil.
15. Oil Gauge Dipstick.- Shows the oil level and allows its
replacement.
16. Identification Tag/Information Sticker.- Shows the
compressor’s technical data.
17. Tank’s Identification Tag.- Shows the tank’s technical data.
18. Wire with Plug (2P+GR).- Used to connect the
compressor to the electric supply.
19. On/Off Button.- Starts/Shuts off the compressor.
20. Rubber Feet.- Used for the support of the compressor set.
21. Wheels.- Help to move the compressor.
22. Hose Nozzle.- Used to connect the hose to the
compressor, to accessories or hose nozzle (not shown).
Safety Devices (Fig. C)
Safety Valve
The spring safety valve (10) is incorporated into the pressure switch unit. The safety valve opens if the max. permissible pressure is exceeded.
OPERATION
Prior to Initial Operation
Install Wheels (Fig. D)
1. Install wheels (15) as illustrated.
2. Install rubber feet as illustrated.
Insert Dip Stick (Fig. E)
1. Remove the plug (12) from the crankcase.
2. Substitute the plug with the dip stick (14) supplied.
The plug prevents oil from leaking from the crankcase during shipping. Keep plug for future use.
Install Air Intake Filter (Fig. F).
1. Remove plug from air intake of compressor pump housing.
Keep plug for future use.
2. Screw air filter (1) supplied on air intake.
Check Condensate Drain (Fig. G)
► Check to see that the condensate drain's screw (11)
is closed.
INSTALLATION OF THE AIR NETWORK
1. Assembly: Remove the product from the packaging and rubber feet.
2. Location: Install the compressor in a covered, well ventilated
area, free of dust, gases, toxic gases, humidity or any other kind of pollution. The ambient temperature recommended during work is: minimum of 5°C (41°F) and maximum of 40°C (104°F). In order to avoid damage to the compressor, operate it on a level foundation.
2.1 Compressor’s Installation: When this compressor
model is coupled to a compressed air network, the connection must be made by a hose or expandable
joints so that the charges, thermal expansion, piping’s weight, mechanical and thermal shocks or obstructions are not transmitted to the air receiver. The air receiver may be damaged if these warnings are not observed.
3. Position: Keep a minimum distance of 800 mm (32") from
any obstacle, to allow good ventilation during operation and to make maintenance easier.
4. Quality of Compressed Air: For services in which the air
must be free of oil or dust particles, the installation of special air filters. Please contact the nearest StanleyBlack&Decker
Authorized Service Center for information.
5. Electrical Connection:
5.1 Look for a specialized technician to evaluate
the electrical supply and to select the adequate protection and input devices Electrical Wiring Diagram.
Electrical Wiring Diagram
Grounding Instructions: This product must be grounded
to reduce the risk of an electric shock.
Warning! The incorrect installation of the grounding wire
connector may result in an electric shock. If it is necessary to replace or repair both the cable and the connector, do not connect the grounding wire to the terminal of the flat blade. The green cable, with or without yellow stripes, is the rounding cable. In case of doubts regarding the grounding information or whether the product is properly grounded, make sure you contact a qualified electrician to verify the connections.
6 • ENGLISH
P
F1
GROUND
Tension
Supplies
PLUG2P+GR OR WIRE
Customer's responsibility
M
1~
Phase
N
Neutral
F1 Fuse type "D" or "NH"
(See Table 2 - Page 5) P Pressure switch M Electric motor
ENCHUFE CON
ATERRAMENTO
ENCHUFE
A TIERRA
ESPIGA
A TIERRA
ESPIGAS DE
ATERRAMENTO
ESPIGAS DE ATERRAMENTO
GROUNDED
OUTLET
GROUNDED OUTLET
GROUNDED
OUTLET
GROUNDING
PIN
GROUNDING
PIN
GROUNDING PIN
TOMADA COM CONEXÃO DE
ATERRAMENTO
PINO DE
ATERRAMENTO
Page 7
6. Important: A compressor with good dimensions (with
pressure switch) will have roughly six (6) starts per hour. See “Instruction Troubleshooting Guide” (page. 9).
7. Electric Motor Warranty: The electric motor warranty will
only be granted if the installation instruction are followed according to diagram “Electrical Wiring Diagram”.
8. Before plugging the equipment to the electric supply, check
if voltage indicated in the supply wire’s tag matches the local voltage.
Table 2.- Orientation Data for Conductors and Fuses
Note:
► The energy supply must not present voltage changes
over ± 10%. ► Voltage drop caused by start up must not be over 10% ► For your safety, the installation must have a grounding
conductor to avoid electric shocks. ► INSTALLATION EXPENSES ARE THE PURCHASER’S
RESPONSIBILITY.
Generating Compressed Air (Fig. H)
1. Start compressor (9) and wait until the max. tank pressure
is reached (compressor shuts off). The tank pressure is indicated by the tank pressure gauge (7).
2. Set pressure regulator (8) to required working pressure.
The current working pressure is indicated by the regulated pressure gauge (6).
Caution! The regulated pressure may not be set higher
than the max. working pressure of the connected air tools.
3. Connect air hose to compressed air outlet (5).
4. Connect air tool. You are now ready to work with the air tool.
5. Switch the compressor OFF (9), if you do not continue
working immediately afterwards. Unplug after switching OFF.
CARE AND MAINTENANCE
Danger! Prior to all servicing:
► Switch Off. ► Unplug. ► Wait until the compressor has come to a complete stop. ► Ensure the compressor and all air tools and accessories
connected to it are relieved from pressure. ► Let the device and all air tools and accessories used cool off.
After all servicing: ► Check to see that all safety devices are operational. ► Make sure that no tools or other parts remain on
or in the machine.
► Repair and maintenance work other than described in this
section must only be carried out by qualified specialists.
Periodic Maintenance
Prior to Each Use:
► Check air hoses for damage, replace if necessary. ► Check all screwed connections for tightness, tighten
if necessary.
► Check power supply cable for damage, if necessary have
replaced by a qualified electrician.
Every 50 Operating Hours (Fig. G, I and J)
► Check air filter element (1) of compressor pump,
clean if necessary.
► Check oil level of pump at oil sight glass (14),
top up oil if necessary.
► Drain condensate from pressure vessel (11).
Every 250 Operating Hours
► Replace air intake filter element of compressor pump.
Every 500 Operating Hours
► Drain oil and fill with fresh oil.
Every 1000 Operating Hours
► Have unit serviced by an authorized service station.
This will extent the compressor's service life considerably.
Machine Storage
1. Switch unit OFF and unplug.
2. Release pressure from tank and all connected air tools.
3. Store machine in such way that it cannot be started
by unauthorized persons.
Caution! Do not store machine unprotected outdoors or in
damp environment. Do not lay device on its side for transportation or storing.
MAINTENANCE
Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
Warning! Before performing any maintenance, switch off
and unplug the tool. ► Regularly clean the ventilation slots in your tool using
a soft brush or dry cloth.
► Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.
PROTECTING THE ENVIRONMENT
Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your Black & Decker product needs replacement, or if it is of no further use to you,
ENGLISH • 7
MOTOR
POWER
(HP)
ELECTRICAL
VOLTAGE
(V)
CONDUCTOR
(mm)
2
FUSE
(A)
MAX. DIST. (m/in)
VOLTAGE DROP (%)
35207 / 273
27 / 1053
2.5
mm
2
AWG
1.51315 120/127
230
2.0 MAX.
POTENCIA
MOTOR
(HP)
TENSIÓN
RED
(V)
CONDUCTOR
(mm)
2
FUSIBLE
(A)
DIST. MÁX. (m)
CAIDA TENSIÓN (%)
35 20
7
27
2,5 1,5
120/127
220
2,0 Máx.
POTÊNCIA
MOTOR
(HP)
TENSÃO
REDE
(V)
CONDUTOR
(mm)
2
FUSÍVEL
(A)
DIST. MÁX. (m)
QUEDA TENSÃO (%)
35 20
7
27
2,5 1,5
120/127
220
2,0 Max.
MOTOR POWER
(HP)
ELECTRICAL
VOLTAGE
(V)
CONDUCTOR
(mm)
2
FUSE
(A)
MAX. DIST. (m/in)
VOLTAGE DROP (%)
35 20
7 / 273
27 / 1053
2.5
mm
2
AWG
1.51315
120/127
230
2.0 MAX.
MOTOR POWER
(HP)
ELECTRICAL
VOLTAGE
(V)
CONDUCTOR
(mm)
2
FUSE
(A)
MAX. DIST. (m/in)
VOLTAGE DROP (%)
mm
2
AWG
2027 / 10531.5 152302.0 MAX.
Page 8
do not dispose of it with household waste. Make this product available for separate collection.
Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.
SERVICE INFORMATION
Black & Decker offers a full network of company-owned and authorized service locations. All StanleyBlack&Decker
Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. For more information about our authorized service centers and if you need technical advice, repair, or genuine factory
replacement parts, contact the StanleyBlack&Decker location nearest you.
8 • ENGLISH
Air Flow Rate @ 40 PSI - 50Hz SCFM - L/min 3.7 - 105 3.7 - 105 Air Flow Rate @ 90 PSI - 50Hz SCFM - L/min 2.6 - 74 2.6 - 74 Air Flow Rate @ 115 PSI - 50Hz SCFM - L/min 2.4 - 68 2.4 - 68 Operating Pressure (Max.) Bar 8 8 Amounts of Cylinders 1 1 Number of Stages 1 1 Max. Service/Ambient Temperature ** °C + 40 + 40 Min. Service/Ambient Temperature ** °C + 5 + 5 Air Tank Volume L 24 50 Air Outlet Amounts 1 1 Rotation - 50Hz rpm 2850 2850 Engine Power - Max. HP 2 2 Connection Voltage - 50Hz V 2
30 230 Rated Current - 50Hz A 6.4 6.4 Fuse Protection See table 2 pg. 21 Max. Total Length When Extensions Are Used See table 2 pg. 21 Standard motor protection IP 20 20 Weight K g 23.8 32.5 Dimensions m m (H x W x L)
575 x 270 x 625 775 x 325 x 730 Amount of Oil for Change L approx. 0.3 approx. 0.3 Sound Level dB(A) 91 93
All technical data refers to an ambient temperature of 20 °C.
**)
The service life of some components, for instance the seal of the anti-surge valve, is substantially reduced when the compressor works
at high temperatures (max. and higher service/storage temperature). **) There is the risk of freezing for the condensation in the pressure tank when temperatures are below the min. service/storage temperature.
SPECIFICATIONS
STCT224 STCT250
Page 9
COD
POSSIBLE CAUSE POSSIBLE SOLUTION
1
2
3
4
5
6
7
8
9
10
Voltage drop or electrical supply is out.
Damaged electric motor.
Tank is full of air.
Installation fuse has burned out.
Check valve does not seal because of impurities.
The demand is above the compressor’s capacity.
Thermal protector tripped.
Filter clogged.
Air leakage in the compressor.
High ambient temperature (Max. 40˚C or 104˚F)
Check the installation and/or wait for the electrical supply stabil
ization.
Send it to the nearest
StanleyBlack&Decker
Authorized Service Center.
Electric motor will start as soon as the pressure in the tank decreases.
Find out the burning cause
Page. 21
Send the compressor to the nearest
StanleyBlack&Decker
Authorized Service Center
Check the compressor’s capacity.
Turn compressor off, wait for 5 (five) min. and reset the protector. If tripping is frequent, look for the nearest
Replace it.
Re-fasten bolts and/or fitti
ngs.
Improve local conditions.
COD
POSSIBLE CAUSE POSSIBLE SOLUTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Voltage drop or electrical supply is out.
Damaged electric motor.
Tank is full of air.
Installation fuse has burned out.
Check valve does not seal because of impurities.
The demand is above the compressor’s capacity.
Thermal protector tripped.
Filter clogged.
Air leakage in the compressor.
High ambient temperature (Max. 40˚C or 104˚F)
Valve plate joint is broken.
Wrong oil or low oil level.
Carbonized valve plate.
Deficient or inadequate electrical supply.
Operating in a non-adequate environment.
The oil change did not occur at the recommended interval.
Loose fastening elements.
Continuous air leakage through pressure switch’s relief valve when compressor shuts off.
Excess water in the tank.
Too much dust and paint on the compressor.
Check the installation and/or wait for the electrical supply stabilization.
Send it to the nearest Black&Decker Authorized Service Center.
Electric motor will start as soon as the pressure in the tank decreases.
Find out the burning cause
(See Table 2 - Pág. 21)
Send the compressor to the nearest Black&Decker Authorized Service Center
Check the compressor’s capac
ity.
Turn compressor off, wait for 5 (five) min. and reset the protector. If tripping is frequent, look for the nearest Black&Decker Authorized Center.
Replace it.
Re-fasten bolts and/or fittings.
Improve local conditions.
Look for the nearest
StanleyBlack&Decker
Authorized Center.
Change oil.
Clean it every 1000 working hours or 12 months at your nearest
Have a specialized technician check it.
Improve local conditions.
See “Care and Maintenance”
Page 21
Find and re-fasten them.
Send compressor to the nearest
Drain the tank through the drain as indicated in Fig. B - Page 2
Clean the compressor externally.
TROUBLESHOOTING GUIDE
This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified StanleyBlack&Decker technician.
ENGLISH 9
Motor does not start or does not restart (Do not insist to start the motor. Do it only after you have discovered and eliminated the cause of the problem) 1, 2, 3, 4, 5, 7, 14, 15, 22
Reduce air production (Pressure gauge keeps showing a lower pressure than that of the job) 6, 8, 9, 10, 11, 13, 16
The compressor unit overheats 5, 6, 10, 11, 12, 13, 16, 20, 25
Electric motor overheats 5, 7, 10
Premature wear of the compressor unit internal parts 6, 9, 10, 12, 15, 16, 23
Abnormal noise or vibration 15, 16, 17
Tank pressure increases quickly or too frequent starts (The normal number of starts is roughly 6 an hour) 19, 24
Problem
Code
Problem
Code
Problem Code
Problem Code
Problem
Code
Problem Code
Problem
Code
Problem Code
Problem Code
Problem
Code
Problem Code
Problem Code
Problem
Code
High temperature of the compressed air 5, 6, 8, 9, 10, 11, 12, 13, 20
Compressor operate ininterruptedly 6, 8, 13, 25
Excessive consumption of lubricating oil (Compressors usually use more oil in the first 200 working hours until rings are smoothly adjusted) 6, 10, 12
Lubricant oil with unusual color 10, 15, 16, 21
Insufficient pressure for required work 15, 18, 24
Air leakage through relief valve of pressure switch or compressor unit (when assembled), with compressor operating from more than 1 (one) minute (valve closes above 20 psi (1.3 bar)) 25
StanleyBlack&Decker Authorized Center
StanleyBlack&Decker Authorized Center
StanleyBlack&Decker Authorized
Service Center.
Page 10
10 ENGLISH
20
21
22
23
24
25
Too much dust and paint on the compressor.
Water is mixed with the oil (milky coloration).
Ambient temperature below minimum recommended 5˚C (41˚F).
Operating too long below pressure of 60 psi (4.0 bar).
Pressure regulator valve not adjusted
(Fig. H )
Relief valve not seal because of impurities.
as indicated in Fig. B - Page 2
Clean the compressor externally.
Change the lubricant oil and run your pressure compressor for 15 min, at a maximum pressure of 100 psi (7.0 bar). This will remove any internal condensation signs inside pump.
Run the equipment above 5˚C (41˚F)
Compressed air consumption higher than compressor’s flow.
Adjust it.
Send compressor to the nearest StanleyBlack&Decker Authorized Center
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