Stanley standley Installation And Operating Instructions Manual
Errigal Solid Fuel Boiler/Non Boiler Range
SAFETY NOTICE
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW COOK STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY,
FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
THIS APPLIANCE MUST BE CONNECTED TO A LISTED, HIGH-TEMPERATURE RESIDENTIAL TYPE AND
BUILDING HEATING APPLIANCE CHIMNEY OR AN APPROVED MASONRY CHIMNEY WITH FLUE LINER.
THE COMPLETE INSTALLATION MUST BE DONE IN ACCORDANCE WITH CURRENT STANDARDS AND
LOCAL CODES. IT SHOULD BE NOTED THAT THE REQUIREMENTS AND THESE PUBLICATIONS MAY
BE SUPERSEDED DURING THE LIFE OF THIS MANUAL.
MANUFACTURED BY: WATERFORD STANLEY (MARKETING) LTD., BILBERRY, WATERFORD,
IRELAND.
ASSEMBLY INSTALLATION AND OPERATING INSTRUCTIONS
1
TABLE OF CONTENTS
PAGE
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. Top Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Rear Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
10. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12. Use of Existing Flues & Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
13. Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
14. Floor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15. Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
16. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
17. Smoke Spillage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
18. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19. Heating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20. Boiler Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
22. Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
24. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25. Care For Your Central Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
26. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
27. Draining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
28. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
29. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
30. Lighting The Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
31. Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
32. Controlling The Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
33. Overnight Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
34. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
35. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
36. Main Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
37. The Hotplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
38. Use of Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
39. Hints on Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
40. Over Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
41. Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
42. Cleaning of Mild Steel Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
43. Cleaning The Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
44. Cleaning The Hotplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
45. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
46. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INTRODUCTION
Congratulations on purchasing this fine Irish made Solid Fuel cooker which is built to exacting standards.
Please read the following information before operating this product.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure as
reasonably practicable, that these appliances are so designed and constructed as to meet the general safety
requirement when properly used and installed.
The complete installation must be done in accordance with current Standards and Local Codes. It should be
noted that the requirements and these publications may be superseded during the life of this manual.
IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley will
render the guarantee void.
Fig.1
2
3. Bonnet Door
7. Hot Plate
9. Hob
15. Direct Damper
18. Oven Damper
55. Ash Pan
70. Oven Door
79. Spin Valve
82. Base Cleaning Door
96. Fire Fence
DIMENSIONS ABCDEFGHIJKLM
METRIC 880 905 508 1388 565 290 950 452 452 725 130 260 565
(millimetre)
IMPERIAL
34
5
/8 355/8 20 545/8 221/4 111/2 372/5 173/4 173/4 2811/20 5
1
/8
10
1
/4 221/4
(inches)
FEATURE METRIC IMPERIAL
HOT PLATE 911.25 cm
2
144 in
2
OVEN 400W x 330H x 400D 15
3
/4W x 13H x 153/4D
TECHNICAL DATA
CHIMNEY DRAUGHT: 0.06” - 0.10” wg. (1.52mm - 2.54mm)
FLUE DIAMETER: 5” (127mm)
BOILER TAPPINGS: 1” BSP (28mm)
TEST PRESSURE OF BOILER (Where applicable): 40 PSI (2.75 Bar)
OPERATING TEMPERATURE LIMIT: 96
0
C 2050F
COOKER WEIGHT: 263 Kgs (579 lbs)
SPACE HEATING: 3 kW’s (10, 000) Btu’s
Fig.2
NOTE: Dimensions stated below may be subject
to a slight +/- variation.
All technical data are taken under laboratory conditions and may vary in use, flue draught conditions will effect
performance
SPECIFICATION
BOILER TYPE 47K DHW
BOILER CAPACITY: 7.5 LTRS 3.2 LTRS
MAX OUTPUT TO WATER: 47,000 Btu 10,000 Btu
(13.77 kW) (2.9 kW)
INSTALLATION
When installing, operating and maintaining a solid fuel heater, respect basic standards of fire safety. Read
these instructions carefully before commencing the installation. Failure to do so may result in damage to persons and property. Consult your local municipal office, Fire Department and your insurance representative to
determine what regulations are in force.
3
1. Remove packing strip from the top of
the range. Place the sheet steel back
plate to one side. Remove all loose
components from the top of the range
and firebox and the oven. Remove the
oven door. Spread the components on
the floor so you can identify them easily.
2. Place strong supports about 458mm (13”)
high behind the range. Space the supports
behind it and lay the cooker on its back.
(See Fig.4)
3. Fit the four legs (Part no. 59) to the four base
corners (Part no. 58) using the hexagon-head
bolts and washers. Note that each of the front
legs has a screw hole in the front.
4. Lift the range off the supports. Stand it upright
without putting any strain on the legs.
5. Join the two sections of the front plinth together (Part Nos. 60 and 61) by screwing the name
plate (Part No. 62) and the plinth joining clip
(Part No. 63) into position between the two
sections and secure the two sections tightly to
the name plate.
6. Fit the complete plinth under the front of the
range inside the front legs using a screw and nut
to secure it to each leg. (See Fig.5)
7. Move the range into position for installation.
CAREFUL: Do not break a leg! Consult the
Chimney & Location Sections before finalising
the position for the range.
4
ASSEMBLY
Fig.3
Fig.4
Fig.5
PRE-INSTALLATION ASSEMBLY
1. Bonnet Ring
2. Bonnet
3. Bonnet Door
4. Simmering Plate
5. Cleaning Cup (2)
6. Hob Sealing Plate
7. Hot Plate
18. Oven Damper
24. Oven Shelf (Sheet Iron)
25. Oven Shelf (Cast Iron)
44. Riddling Grate
55. Ash Pan
59. Leg (4)
60. Plinth RHS
61. Plinth LHS
62. Nameplate
63. Plinth Joining Clip
65. Poker
66. Scraper
69. Riddling/Operating Tool
70. Oven Door
75. Fire Door
80. Ashpit Door
82. Base Cleaning Door
84. Towel Rail Bracket RH
85. Towel Rail Bracket LH
86. Towel Rail
95. Hotplate Cleaning Cups
96. Fire Fence
100. Cleaning Brush
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