Stanley SPT-163-560 Original Instructions Manual

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Petrol snow thrower
Petrol snow thrower
SPT-163-560
GB
Original instructions
Algupärase kasutusjuhendi tõlge
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Manufactured under license by: MATRIX GmbH • Postauer Straße 26 • D-84109 Wörth/Isar • www.matrix-direct.net Stanley is a registered trademark of The Stanley Works or its affiliates and is used under license.
GB
Toodetud litsentsi alusel: MATRIX GmbH·Postauer Straße·26 D-84109 Wörth/Isar·www.matrix-direct.net Stanley® on The Stanley Worksi või selle sidusettevõtete registreeritud kaubamärk ning seda kasutatakse litsentsi alusel.
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1. Notes on Safety and Warnings
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions for use carefully.
Wear eye protection. Wear hearing protection.
Wear safety footwear.
Keep bystanders away.
Stop engine and remove ignition key prior to leaving the operator’s position.
Only use clean-out tool to clear blockage. Never use your hands.
It is forbidden to remove or tamper with the protection devices and safety devices.
Do not smoke or have open flames.
Do not touch a hot muffler, gear housing or cylinder.
Stop engine, remove key, read manual before making any repairs or adjustments.
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Keep hands out of the inlet and discharge openings while machine is running.
Stay away from rotating augers.
Never direct discharge towards persons or property.
2. Proper Use
Your new snow thrower will more than satisfy your expectations. It has been manufactured under stringent quality standards to meet superior performance criteria. You will find it easy and safe to operate, and with proper care, it will give you many years of dependable service.
Carefully read through this entire operator’s manual before using your new snow thrower. Take special care to heed the cautions and warnings.
Your snow thrower has many features that will make your job faster and easier. Safety, performance, and dependability have been given to top priority in the development of this machine, making it easy to maintain and operate.
The Engine manufacturer is responsible for all engine-related issues with regards to performance, power rating, specifications, warranty and service. Please refer to the Engine Manufacturer’s owner’s/operator’s manual, packed separately with your unit, for more information.
3. Technical data
Clearing Width 56 cm Intake Height 40.0cm Auger Dia. 24.0cm Impeller Dia. 24,3cm Speed 5F+2R
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4. Notes on Safety
General Safety Rules
Understand your machine
Allow operation only by properly trained adult, never children.
Read and understand the operator’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards peculiar to it.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s Manual, packed separately with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the Engine and how to avoid accidental injuries and/or property damage.
Work area
Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well ventilated outdoor area. Never operate the machine without good visibility or light. Never operate the machine on a steep slope.
Personal safety
Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Dress properly. Wear heavy long pants, boots and gloves. Do not wear loose clothing, short pants, and jewelry of any kind. Secure long
hair so it is above shoulder level. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
Use safety equipment. Always wear eye protection. Safety equipment such as a dust mask, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc. are securely tightened. Disengage all clutches and shift into neutral before starting the engine.
Never operate the machine when it is in need of repair or is in poor mechanical condition. Replace damaged, missing or failed parts before using it. Check for fuel leaks. Keep the machine in safe working condition.
Never tamper with safety device. Check their proper operation regularly.
Do not use the machine if the engine’s throttle control does not turn it on or off. Any gasoline powered machine that can not be controlled with the engine throttle control is dangerous and must be replaced.
Form a habit of checking to see that keys and adjusting wrenches are removed from machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
Stay alert, watch what you are doing and use common sense when operating the machine.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces.
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Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations.
Avoid accidental starting. Be sure the engine’s throttle control is off before transporting the machine or performing any maintenance or service on the unit. Transporting or performing maintenance or service on a machine with its throttle control on invites accidents.
Fuel safety
Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or allow sparks, open flames or other sources of ignition near the area while adding fuel or operating the unit. Never fill fuel tank indoors.
Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.
When practical, remove the machine from the truck or trailer and refuel it on the ground. If this is not possible, then refuel the machine on a trailer with a portable container, rather than from a fuel dispenser nozzle.
Loose the fuel tank cap slowly to relieve any pressure in the tank.
Keep the nozzle in contact with the firm of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lockopen device.
Never over fill fuel tank. Fill tank to no more than 12.5mm (1/2”) below the bottom of the filler neck to provide space for expansion as the heat of the engine and/or sun cause fuel to expand.
Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. Serious personal injury can occur when fuel is pilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
Store fuel in containers specifically designed and approved for this purpose.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Store fuel in a cool, well-ventilated area. Safely away from sparks, open flames or other sources of ignition.
Never store fuel or machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or other sources of ignition, such as a water heater, furnace, clothes dryer and the like. Allow the engine to cool before storing in any enclosure.
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Machine use and care
Never pick up or carry a machine while the engine is running.
Do not force the machine. Use the correct machine for your application. The correct machine will do the job better and safer at the rate for which it was designed.
Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
Do not put hands or feet near rotating parts. Avoid contact with hot fuel, oil, exhaust fumes and hot surfaces. Do not touch the engine or muffler. These parts get extremely hot from operation. They remain hot for a short time after you turn off the unit. Allow the engine to cool before doing maintenance or making adjustments.
After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the machine for any damage, and repair the damage before restarting and operating the machine.
If the machine should start to make an unusual noise or vibration, immediately shut off the engine, disconnect the spark plug wire, and check for the cause. Unusual noise or vibration is generally warning of trouble.
Use only attachments and accessories approved by the manufacturer. Failure to do so can result in personal injury.
Maintain the machine. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the machine’s operation. If damaged, have the machine repaired before use. Many accidents are caused by poorly maintained equipment.
Keep the engine and muffler free of grass, leaves, excessive grease or carbon build up to reduce the chance of a fire hazard.
Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use.
Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
Store idle machine out of the reach of children and do not allow persons unfamiliar with the machine or these instructions to operate it. Machine is dangerous in the hands of untrained users.
Service
Before cleaning, repair, inspecting, or adjusting shut off the engine and make certain all moving parts have stopped. Always make sure the engine’s throttle control is in its STOP position. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Have your machine serviced by qualified repair personnel using only identical replacement parts. This will ensure that the safety of the machine maintained.
Specific Safety Rules
Do not operate without wearing adequate winter outer garments.
Do not use the machine on a roof.
Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building.
Open the outside doors; exhaust fumes are dangerous.
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Always check overhead and side clearances carefully before operation. Always be aware of traffic when operating along streets or curbs.
Thoroughly inspect the area to be worked. Keep the working area clean and free of toys, doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller. Check for weak spots on docks, ramps or floors.
Plan your snow-throwing pattern to avoid discharge toward people or areas where property damage can occur.
Do not operate near drop-offs, ditches, or embankments. Machine can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Keep all bystanders, children, and pets at least 23m (75 feet) away. If you are approached, stop the unit immediately.
Use a grounded three-wire extension cord and receptacle for all machines with electric start engines.
Check clutch and brake operation frequently. Adjust and service as required. All motion of drive wheels and auger/impeller must stop quickly when control levers are released.
Let engine and machine adjust to outdoor temperature before starting to clear snow. Stay alert for hidden hazards or traffic.
Do not overload machine capacity by attempting to clear snow at too fast of a rate. Do not throw snow any higher than necessary.
Adjust auger housing height to clear gravel or crushed rock surfaces. Exercise extreme caution when operating.
Exercise caution to avoid slipping or falling,
especially when operating in reverse. Never operate machine at high transport speeds on slippery surfaces. Always look down and behind before and while backing.
Do not operate on steep slopes. Do not clear snow across the face of slopes. Keep all movement on slopes slow and gradual.
Do not make sudden changes in speed or direction. Use a slow speed to avoid stops or shifts on slopes. Avoid starting or stopping on a slope. Do not park machine on a slope unless absolutely necessary. When parking on a slope, always block the wheels.
Disengage power to the auger/impeller when transporting or not in use.
Disengage all control levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/ impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging. Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening.
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5. Overview Instrument Components
The snow thrower comes partially assembled and is shipped in carefully packed carton. After all the parts have been removed from the carton, you should have:
Attention : All reference to the left or right side of the snow thrower are from the operator’s position.
1. Snow Thrower Unit
2. Handlebars (1 pair)
3. Shift Lever
4. Chute Crank Lever
5. Control Panel
6. Wheel
7. Discharge Chute
8. Chute Clean-Out Tool
9. Battery (if so equipped)
10. Operator’s Manual & Engine Manual
11. Engine Hardware Bag
12. Snow Thrower Hardware Bag, Including
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6. Assembly
Following the assembly directions below, you will assemble the snow thrower in a few minutes
Engine
1. Remove wing nut and washer from the air filter cover.
2. Rotate the air filter cover by 180o so that the primer faces outside.
3. Install air filter cover and tighten wing nut.
Handlebars
1. Remove the axle pin and slide the wheel on the axle. Insert the axle pin through the hole in the wheel hub and through the hole in the axle.
2. Align the holes in the handlebars with the side plates and secure handlebars with the screws and the washers until they are finger tight.
3. Secure control panel to the handlebars with screws, washers and nuts until they are finger tight.
4. Ensure that the handles are at the same height, and then tighten all the fasteners securely.
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5. Slide the control cables through the holes in the control panel. Make certain the cables are seated properly in roller guides when hook the cables to the clutch levers.
Speed Shift Linkage
Remove the knob to slide the shift lever through the slot in the control panel. Secure shift lever to the shift arm with screw and nut. Replace the knob.
Discharge Chute
1. Grease underside of discharge chute ring (if not already greased).
2. Install discharge chute over opening in the auger housing and secure with fasteners.
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3. Secure the upper crank lever bracket (attached to the crank lever) to the upper left side of the handlebar with a locknut and two curved washers.
4. Apply grease to the spiral of the crank lever.
5. Insert the spiral end of the crank lever into the lower bracket and secure with the flat washer and clevis pin.
Tires
The tires are over-inflated at factory for shipping purposes. Check the pressure in the tires. Reduce or Increase equally in both tires to the manufacturer’s recommended pressure.
Under any circumstance do not
exceed manufacturer’s recommended pressure. Excessive pressure when seating beads may cause tire/rim assembly to burst with force sufficient to cause serious injury. Refer to side wall of tire for recommended pressure.
Equal tire pressure should be maintained
at all times. If the tire pressure is not
equal in both tires, the machine may not travel in a straight path and the scraper blade may wear unevenly.
Keep tires free of gasoline and oil,
which can harm rubber.
Skid Shoes
1. Move the machine to a level surface.
2. Support the auger blades so that they are 3mm (1/8”) off the ground.
3. Check the scraper blade adjustment. The scraper blade should be 3mm (1/8”) above and parallel to a level ground. To adjust the scraper blade, loosen the seven mounting screws (two on each side), level the scraper blade, and tighten the mounting screws.
4. Attach both skid shoes to the auger side plates with the screws and nuts. Move the skid shoes down as far as possible. Be sure both skid shoes are adjusted evenly. Tighten securely.
Chute Clean-Out Tool
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Fasten the clean-out tool to the mounting clip on the rear of the auger housing.
Replacement Shear Pins
A pair of replacement auger shear pins and clevis pins are included with your snow thrower. Store them in a safe place until needed.
Spare Roll Pins
The impeller is secured to the impeller shaft with roll pins.
Two 6x40 roll pins for impeller are supplied as spare in the hardware bag. Store them in a safe place until needed.
Battery (if so equipped)
1. Remove the battery cover by loosening the screw and nut.
2. Take battery out of the tray.
3. Replace battery on the tray.
4. Connect positive (red) battery cable to the battery terminal first, then negative (black) battery cable. Check that all cable connectors are tight.
5. Reinstall battery cover and tighten the screw and nut.
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7. Operation
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1. Battery
2. Chute Clean-Out Tool
3. Drift Cutters
4. Shear Pins
5. Auger
6. Auger Gearcase
7. Scraper Blade
8. Drive Clutch Lever
9. Auger Clutch Lever
10. Headlight
11. Speed Shift Lever
12. Chute Crank
13. Chute Deflector
14. Discharge Chute
15. Belt Cover
16.Skid Shoes
17. Fuel Filler Cap
18. Primer
19. Choke
20. Fuel Shutoff Valve
21. Recoil Starter
22. Electric Start Button
23. Power Cord Plug
24. Electric Starter
25. Engine Oil Fill Cap w/ Dipstick
26. Throttle Lever
27. Safety Ignition Switch
28. ON/OFF Switch
Speed Shift Lever
The speed shift lever has 7 positions: 5 forward speeds and 2 reverse. To change speeds, move the speed shift lever to the desired position. The lever locks in a notch at each speed selection.
Always release the drive clutch lever
before changing speeds. Failure to
do so will result in damage to the snow thrower.
Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.
If the engine slows down under a load or the wheels slip, shift the machine into a lower gear.
If the front of the machine rides up, shift the machine into a lower gear. If the front continues to ride up, lift
up on the handles.
Discharge Chute Crank Lever
Rotate the discharge crank lever clockwise to move the discharge chute to the left; counterclockwise to move the chute to the right.
Chute Deflector Handle
Move the deflector handle forward to move the snow stream down; move it rearward to move the snow stream up.
Drive Clutch Lever
Squeeze the clutch lever against the handgrip to engage the wheel drive. Release to disengage
Always release the drive clutch lever before changing speeds. Failure to do so will result in damage to the
snow thrower.
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Auger Clutch Lever
Squeeze the clutch lever against the handgrip to engage the auger and start snow throwing action. Release to disengage.
Scraper Blade & Skid Shoes
The scraper blade allows better contact with the surface being cleared. It also prevents damage to the housing from normal use.
The skid shoes are located on each side of the auger housing and control the distance between the scraper blade and the ground. Adjust skid shoes equally to keep the scraper blade level with the ground.
The scraper blade & skid shoes are subject to wear and damage. Both scraper blade and skid shoes are adjustable to compensate for wear. They should be checked and adjusted periodically. Replace when necessary.
Damage to auger housing will result
if scraper blade wears down too far.
Both scraper blade and skid shoes have two wear edges. When one side wears out, they can be rotated 180o to use the other edge.
Shear Pins
The augers are secured to the auger shaft with shear pins and clevis pins. If the auger should strike a foreign object or ice jam, the snow thrower is designed so that the pins may shear, preventing damage to any other components. If augers will not turn, check to see if the pins have sheared. Replace the shear pins if necessary.
Do not substitute. Use only original equipment shear pins as supplied with your snow thrower.
Auger
When engaged, the augers rotate and draw snow into the auger housing.
Discharge Chute
Snow drawn into the auger housing is discharged out the discharge chute.
Chute Clean-Out Tool
Never use your hands to clear a clogged discharge chute . Shut off
engine and remain behind handles until all moving parts have stopped before unclogging.
The chute clean-out tool is conveniently fastened to the rear of the auger housing with a mounting clip. Should snow and ice become lodged in the discharge chute during operation, proceed as follows to safely clean the discharge chute and chute opening:
1. Release the auger clutch lever and shut off the engine.
2. Remove the clean-out tool from the clip which secures it to the rear of the auger housing.
3. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.
4. Refasten the clean-out tool to the mounting clip on the rear of the auger housing.
5. Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge). Restart the engine. While
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standing in the operator’s position (behind the snow thrower), engage the auger control for a few seconds to clear any remaining snow and ice from the auger housing and the discharge chute.
Headlight (if so equipped)
The headlight provides added safety in low-visibility conditions. Turn the headlight switch to the
ON position to activate.
Drift Cutters (if so equipped)
Drift cutters break up snow drifts that are taller than the auger housing and direct the snow into the auger. Store the drift cutters on the auger housing when not in use. Reposition
drift cutters so they face forward as shown. Wing nuts should be fastened on the outside of the auger housing.
Fuel Shutoff Valve
Always operate the snow thrower with the fuel shut-off valve in the OPEN position. Close the valve when you do not use the machine.
Throttle Lever
Move the throttle lever to the right to increase the engine speed; move it to the left to decrease the engine speed. Move the throttle lever to the STOP position to stop the engine.
Choke
Engage choke by rotating lever to FULL position whenever you are starting a cold engine. As engine warms up, gradually rotate the choke to the OFF position. Do not use choke to start a warm engine.
Never use choke to stop engine.
Primer
Press the primer to pump additional fuel from the carburetor to the cylinder for improved cold weather starting.
Recoil Starter
The recoil starter is on the back side of the engine. Pull the recoil starter handle to start the engine.
Safety Ignition Switch (if so equipped) Insert the safety ignition key for engine to start and run. To stop the engine, remove the key.
ON/OFF switch (if so equipped)
Used to stop the engine. Move switch to OFF
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position to stop engine. Place switch in ON position for engine to start and run.
Ignition Switch (12V DC electric start)
The ignition switch is operated by a removable key which has 3 positions of STOP, RUN and START.
Electric Starter & Start Button (if so equipped)
The electric starter will start a properly choked and cranked engine when the key is turned (12V DC) or start button (120V or 230V AC) is pushed.
To start the machine, connect the electric starter to an electric power source with an approved extension cord and press the start button.
Thoroughly inspect the electrical cord
before using the machine. If the cord is damaged, do not operate the machine. Replace or repair the damaged cord immediately.
Connect extension cord to the electric
starter plug-in first and then to a power
outlet; disconnect the extension cord from the power outlet first and then from the machine.
To prevent damaging the electric starter, do not run it more than 5 continuous seconds each time you try to start. Wait 10 seconds
between each attempt.
Adjustments
Skid Shoes
Position the skid shoes based on surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid shoes in the higher position to give a 3mm (1/8”) clearance between the scraper blade and the ground. Use a middle or lower position when the area
to be cleared is uneven, such as a gravel driveway.
It is not recommended to operate the snow thrower on gravel as it can easily pick up and throw by the impeller, causing personal
injury or damage to the snow thrower and surrounding property.
If you choose to operate the snow thrower on a gravel surface, use extra caution and keep the skid shoes in position for maximum clearance between the ground and the scraper blade.
Always adjust skid shoes after adjusting scraper blade to prevent premature wear to scraper blade or
damage to auger housing.
To adjust the skid shoes:
1. Loosen the four hex nuts (two on each side) and carriage bolts. Move skid shoes to desired position.
2. Make sure the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes.
3. Retighten nuts and bolts securely.
Auger Clutch and Drive Clutch
When auger clutch lever or drive clutch lever
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is released and in the disengaged position, the cable should have very little slack.
Auger must stop within 5 seconds when the auger clutch lever is released. If auger clutch does not engage or disengage properly, adjust auger clutch before operation.
If the snow thrower’s drive is disengaging intermittently during operation, or it drives when you release the drive clutch lever, adjust the drive clutch before operation.
Both auger clutch and drive clutch can be adjusted as follows:
1. Loosen jam nut on adjustment turnbuckle. Turn the adjustment turnbuckle up and down to increase cable tension or provide more slack.
2. Retighten jam nut.
Chute Bracket
If the spiral at the bottom of the chute crank lever is not fully engaging with the chute assembly, the chute bracket can be adjusted.
To do so:
1. Loose the two nuts which secure the chute bracket and reposition it slightly.
2. Retighten the nuts.
Freewheeling and Self-Propelling
Use the axle lock pin to lock or unlock the right or left wheel. Lock both wheels to increase traction; unlock one wheel to allow for easier turning of the unit; unlock both wheels for freewheeling.
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