Stanley Reginald Installation And Operating Instructions Manual
Reginald Boiler Solid Fuel Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
When using the boiler stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be
manufactured in accordance with BS 8423:2002.
TABLE OF CONTENTS
PAGE NO.
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Top Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. Rear Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
9. Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10. External Ducted Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11. Heat Recovery Ventilation (HRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
14. Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
15. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
16. Flue & Water Pipe Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
19. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
21. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
22. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
23. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
24. Pipe Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
25. Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
26. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
27. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
28. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
29. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
30. Thermostat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
31. Secondary Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
32. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
33. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
34. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
35. Creosote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
36. To Clean Chimney Back Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
37. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
38. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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TABLE OF CONTENTS
PAGE NO.
39. Frozen System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
40. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
41. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
42. Summer Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
43. Door Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
44. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
45. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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THE REGINALD SOLID FUEL CENTRAL HEATING STOVE
INSTALLATION & OPERATING INSTRUCTIONS
GENERAL
When installing, operating and maintaining your
Reginald Stove respect basic standards of fire safety. Read these instructions carefully before commencing the installation. Failure to do so may result
in damage to persons and property. Consult your
local Municipal office and your insurance representative to determine what regulations are in force.
Save these instructions for future reference.
Please note that it is a legal requirement under
England & Wales Building Regulations that the
installation of the stove is either carried out under
Local Authority Building Control approval or is
installed by a Competent Person registered with a
Government approved Competent Persons
Scheme. HETAS Ltd operate such a scheme and a
listing of their Registered Competent Persons can
be found on their website at www.hetas.co.uk.
Special care must be taken when installing the stove
such that the requirements of the Health & Safety at
Work Act are met.
Handling
Adequate facilities must be available for loading,
unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should
not be allowed to come into contact with the skin. In
case of contact with the skin wash immediately with
plenty of water.
Asbestos
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in the course of
installation then please seek specialist guidance and
use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should
be taken to avoid the possibility of personal injury.
“IMPORTANT WARNING”
This stove must not be installed into a chimney that
serves any other heating appliance.
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The complete installation must be done in accordance with current Standards and Local Codes. It
should be noted that the requirements and these
publications may be superseded during the life of
this manual.
Please refer to the current standards, BS EN 152871:2007 Design, Installation and Commissioning of
chimneys. BS EN 14336:2004: Heating Systems in
Buildings. Installation & Commissioning of Water
Based Heating Systems. BS EN 12828: 2003;
Heating Systems in Buildings. Design of Water
Based Heating Systems. BS EN 12831: 2003;
Heating Systems in Buildings. method for
calculation of the design heat load.
ELECTRICAL CONNECTIONS
The installation of any electrical services during the
installation of this stove must be carried out by a
registered competent electrician and in accordance
with the requirements of the latest issue of BS 7671.
FLUES
Flues should be vertical wherever possible and
where a bend is necessary, it should not make an
angle of more than 45
o
with the vertical. Horizontal
flue runs should be avoided except in the case of a
back outlet from the appliance, when the length of
the horizontal section should not exceed 150mm.
In order to minimise flue resistance and to make
sweeping easier it is recommended to use 2 x 45
o
bends rather than a 90obend.
The flue termination point must be located to minimise any wind effects. Wind effects of suction,
pressure zones and turbulence can be created by
the roof and adjacent objects. Wind effects can also
be created by natural land contours.
To minimise the wind effects, the flue termination
point should be located a minimum of 1000mm from
the roof measured vertically and 2300mm measured
horizontally. Where this termination point does not
suffice it may be necessary to extend the flue pipe
so that the termination point is above the apex. (See
Fig.1)
FLUE PIPES
A flue pipe should only be used to connect an appliance to a chimney and should not pass through any
roof space.
Flue pipes may be of any of the following materials:
* Cast iron as described in BS 41:
1973 (1981), or
* Stainless steel with a wall thickness
of at least 1mm and as described in
BS EN 10095:1999 Specification for
stainless and heat resisting steel
plate, sheet and strip, for Grade 316
S11, 316 S13, 316 S16, 316 S31,
316 S33, or the equivalent
Euronorm 88-71 designation, or
* Vitreous enamelled steel complying
with BS 6999: 1989.
Flue pipes with spigot and socket joints should be fitted with the socket uppermost.
Clearance to combustibles must be adhered to
when fitting the flue pipe.
The appliance is suitable for continuous operation
on solid mineral fuel and intermittent operation on
wood logs.
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Fig.2
REAR FLUE EXIT
Fit the top cover plate to the stove with the two
screws holding on the rear exit cover plate making
sure that the sealing rope is properly seated on the
stove flue outlet. Tighten screws. See Fig.3.
Fig.3
Top Flue Connection
Plate
Rear Cover Plate
Flue Spigot
Top Flue
Blanking Plate
Rear Flue
Exit
Hob Filler Piece
TOP FLUE EXIT
When connecting to a flue pipe it is necessary to
provide an access door in the pipe for flue and chimney cleaning. It is also possible to clean the chimney through the stove. Take the flue spigot and
before fitting it to the stove place a small amount of
fire cement on the inside flange of the outlet and
push the flue spigot into place making sure the spigot is properly sealed to the stove. Remove any
excess cement from the inside of the flue spigot to
prevent obstruction of the flue way. See Fig.2.
Fig.1
2300
Appliance
Soot Door
1000
CHIMNEY
Do not connect to a chimney serving another
appliance.
The stove is a radiant room heater and must be connected to a chimney of the proper size and type.
The chimney must have a cross-sectional area of at
least 30 square inches 19350sq. mm or a diameter
of at least 6” (150mm). It is best to connect to a
chimney of the same size, as connection to a larger
size may result in a somewhat less draught. Do not
connect to a chimney serving another appliance.
In adverse weather conditions, down drafts may be
experienced causing smoke or fumes to spill into the
room. If this occurs shut the appliance down by
closing the air controls. If the problem persists seek
the advice of a chimney sweep.
In order for the stove to perform satisfactorily the
chimney height must be sufficient to ensure an adequate draught of approximately 12 Pa so as to clear
the products of combustion and prevent smoke
problems into the room.
NOTE: A chimney height of not less than 4.5 metres
measured vertically from the outlet of the stove to
the top of the chimney should be satisfactory.
Alternatively the calculation procedure given in EN
13384-1 may be used as the basis for deciding
whether a particular chimney design will provide sufficient draught.
The outlet from the chimney should be above the
roof of the building in accordance with the provisions
of Building Regulations Approved Document J.
If installation is into an existing chimney then it must
be sound and have no cracks or other faults which
might allow fumes into the house. Older properties,
especially, may have chimney faults or the cross
section may be too large i.e. more than 230 mm x
230 mm. Remedial action should be taken, if
required, seeking expert advice, if necessary. If it is
found necessary to line the chimney then a flue liner
suitable for solid fuel must be used in accordance
with Building Regulations Approved Document J.
Any existing chimney must be clear of obstruction
and have been swept clean immediately before
installation of the stove. If the stove is fitted in place
of an open fire then the chimney should be swept
one month after installation to clear any soot falls
which may have occurred due to the difference in
combustion between the stove and the open fire.
If there is no existing chimney then any new system
must be to the designation described above and in
accordance with Building Regulations Approved
Document J.
A single wall metal fluepipe is suitable for connecting
the stove to the chimney but is not suitable for use
as the complete chimney. The chimney and connecting flue must have a minimum diameter of
150mm and at no point must the diameter reduce to
less than the size of the outlet socket of the stove.
Any bend in the chimney or connecting fluepipe
should not exceed 45
o
. 90obends should not be
used.
Combustible material should not be located where
the heat dissipating through the walls of fireplaces or
flues could ignite it. Therefore when installing the
stove in the presence of combustible materials due
account must be taken of the guidance on the separation of combustible material given in Building
Regulations Approved Document J and also in these
stove instructions.
If it is found that there is excessive draught in the
chimney then a draught stabiliser should be fitted.
Fitting of a draught stabiliser will affect the requirement for the permanent air supply into the room in
which the stove is fitted in accordance with
Approved Document J (see also combustion air supply).
Adequate provision e.g. easily accessible soot door
or doors must be provided for sweeping the chimney
and connecting fluepipe.
ALL FLUE INSTALLATIONS ARE THE
RESPONSIBILITY OF THE CUSTOMER.
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