Stanley ProSet XT3, ProSet XT4 Instruction Manual

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ProSet® XT3 Blind Rivet Tool – 76003 ProSet® XT4 Blind Rivet Tool – 76004

Hydro-Pneumatic Power Tool

Accessories

Instruction Manual

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© 2017 Stanley Black & Decker, Inc. All rights reserved. The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues apolicy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specications of the product.

The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.

CONTENT

1. SAFETY DEFINITIONS ................................................................................................................................... 3

2. SAFETY RULES ............................................................................................................................................... 4

3. INTENT OF USE .............................................................................................................................................. 4

4. STRAIGHT & RIGHT ANGLED SWIVEL HEAD NOSE ASSEMBLIES............................................................. 5

5. PIN TAIL DEFLECTOR KIT ............................................................................................................................ 11

6. NOSE EXTENSION KITS ............................................................................................................................... 14

7. FIXED COLLECTOR BOTTLE KIT ................................................................................................................. 18

8. MCS5000 ADAPTER KITS ............................................................................................................................ 20

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This instruction manual must be read by any person installing or operating this tool with particular attention to the following safety rules.

1. SAFETY DEFINITIONS

The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using this equipment. When using power tools, basic safety precautions must always be followed to reduce the risk of personal injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

WARNING:

• DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets.

• Use only parts, fasteners, and accessories recommended by the manufacturer.

• DO NOT modify the tool in any way. Any modication to the tool is undertaken by the customer and will be the customer’s entire responsibility and void any applicable warranties.

• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that aects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.

• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

• The operating supply air must not exceed 7 bar (100 PSI).

• Operators and others in work area must wear approved safety glasses with side shields. Always wear safety glasses and ear protection during operation.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• DO NOT operate a tool that is directed towards any person(s).

• DO NOT operate tool with the nose casing removed.

• Adopt a rm footing or a stable position before operating the tool.

• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on Hoses. A sharp impact may cause internal damage and lead to premature hose failure.

• DO NOT lift the placing tool by the hose. Always use the placing tool handle.

• Vent holes must not become blocked or covered.

• Disconnect the air hose from the tool before performing any maintenance, attempting to adjust, t or remove a nose assembly.

• Keep tool handles dry, clean, and free from oil and grease.

• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.

• Never leave operating tool unattended. Disconnect air hose when tool is not in use.

• Adequate clearance is required for the tool operator’s hands before proceeding.

• DO NOT abuse the tool by dropping or using it as a hammer.

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• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

• Care should be taken to ensure that spent mandrels do not create a hazard.

• The mandrel collector must be emptied when approximately half full.

• DO NOT use the tool without mandrel collector installed.

• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other persons.

• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken to wash thoroughly if contact occurs.

• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.

STANLEY Engineered Fastening policy is one of continuous product development and improvement

and we reserve the right to change the specication of any product without prior notice.

2. SAFETY RULES

This technical datasheet must be read with particular attention to the safety warnings and operating instructions listed in the ProSet XT3 and ProSet XT4 Instruction Manual, by any person tting or operating the nose assemblies and hand tools.

3. INTENT OF USE

The accessories in combination with the ProSet XT3 and ProSet XT4 tools are designed for placing Stanley Engineered Fastening blind rivets only.

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4. STRAIGHT & RIGHT ANGLED SWIVEL HEAD NOSE ASSEMBLIES

Swivel Heads are supplied separately for tting to abase tool. Jaws and nose tips vary depending on the rivet to be placed, but all other components remain the same within each type of swivel head. Refer to the rivet capability tables 1 below and table 2 on page 6 to select the correct swivel assembly for the rivet to be placed. For the Constant components refer to table 3 on page 10.

Dimensions ‘A’ and ‘B’ in Tables 1 & 2 and g. 1, 2, 3 and 4 will help assess the accessibility of the application.

Table 1 - STRAIGHT SWIVEL HEAD Capability

RIVET

TYPE

RIVET

DIAMETER

RIVET

MATERIAL

SWIVEL

HEAD

NOSE

TIP

DIMENSIONS

JAWS

A B

AVEX

AL. ALLOY

STEEL

AL. ALLOY

STEEL

AL. ALLOY

BULBEX

AL. ALLOY

AVINOX

ST. STEEL

AVSEAL II

AL. ALLOY

STAVEX

STEEL

ST. STEEL

360 rotation

Fig. 1 Fig. 2

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Table 2 - RIGHT-ANGLE SWIVEL HEAD Capability

RIVET

TYPE

RIVET DIAME-

TER

RIVET

MATERIAL

SWIVEL

HEAD

NOSE

TIP

DIMENSIONS

JAWS

A B

AVEX

AL. ALLOY

STEEL

AL. ALLOY

STEEL

AL. ALLOY

BULBEX

AL. ALLOY

AVINOX

ST. STEEL

AVSEAL II

AL. ALLOY

STAVEX

STEEL

ST. STEEL

360 rotation

Fig. 3 Fig. 4

PREPARING THE BASE TOOL TO ACCEPT SWIVEL HEAD EQUIPMENT

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.

Refer to g. 5 and g. 6 and the table on page 10.

• The air supply must be disconnected.

• Rotate the Stem Collector (76003-05200) anti-clockwise and remove from the Collector Adapter (76003-

05104).

• Unscrew and remove the Deector Retaining Nut (76003-05102) together with the Stem Deector (76003-

05101).

• Place the Collector Adapter Cover (27) over the Collector Adapter (76003-05104) and then install Safety Cap (26) until the end face of the Collector Adapter Cover (27) is secure against the mating face of the Collector Adapter (76003-05104).

• If necessary, remove the complete Nose Assembly (76003-15000) as described on page 9 of the Proset XT3 and Proset XT4 instruction manual.

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• Remove Locknut (71210-02103) and Seal Housing (71210-02104).

• Attach the Stop Nut (25) onto the tool piston as far as it will go by hand.

• Fit the Jaw Spreader Housing (24) fully onto the tool piston and then tighten the Stop Nut (25) against the Jae Spreader Housing (24).

• The tool is now ready to be tted with aswivel head.

Item numbers in bold refer to g. 7 and g. 8 and the table on page 10.

Fig. 5

Nose Assembly 76003-15000

Locknut 71210-02103

Collector Adapter 76003-05104

Stem Deector 76003-05101

Retaining Nut 76003-05102

Stem Collector

76003-05200

Seal Housing 71210-02104

Fig. 6

Stop Nut

Collector Adapter Cover

Safety Cap

Jaw Spreader

Housing

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SWIVEL HEAD FITTING INSTRUCTIONS

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.

The following procedure will allow you to assemble and t either of the swivel heads to the tool. If you order acomplete swivel head rather than individual components, you will only need to start at step ‘L’.

All moving parts should be lubricated. Unless stated otherwise use Moly Lithium grease. Text highlighted in grey tint refer only to the right-angle swivel head tting instructions.

Item numbers in bold refer to the components in gures 7 and 8 and the table on page 10.

Note: Nose Tips (14) Jaws (17) vary to suit specic rivet. Refer to the table 1 and Table 2 to select the correct nose tip for the rivet being installed.

STRAIGHT SWIVEL HEAD

Fig. 7

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A. Fit Locking Ring 10 over Jaw Spreader Housing (24). B. Coat Screw (13) with thread locking adhesive and use to secure Nose Tip (14) onto Body (5). C. Lightly lubricate items (17), (18), (19), (20) and insert into Jaw Carrier (3) as shown. Secure with Screws (16). D. Position Lever (4) into Body (5) and hold in place with pin (15) through the hole of Body (5) (not aslot). E. Lubricate the sides of the Jaw Carrier Assembly and insert into Body (5). F. Lubricate Rollers (8) and ENSURE that they will freely rotate in the holes of Adaptor (9). If necessary ream

the holes.

G. Position Spring Clip (7) over Adaptor (9) past the holes for the rollers and rotate until the locating peg is

aligned with the corresponding hole in Adaptor (9) (smallest hole).

H. Fit Adaptor (9) over the end of Body (5) and drop Rollers (8) into place. Push Spring Clip (7) over Rollers (8). I. Insert Spindle (11) through Adaptor (9) into Jaw Carrier (3) until the hole lines up with slot in Body (5).

Temporarily hold in place with Pin (6).

J. Insert Pin (12) through the front slot of Body (5) into Jaw Carrier (3). K. Hold the assembly vertical to prevent all pins dropping out and slide the jaw carrier assembly back and

forth afew times to ensure free movement. Go to M.

L. Remove Screws (23) (4 o) and Guard (1). On astraight swivel head also remove Screw (21) and Platform (22). M. Push Pin(s) (6) out and let Spindle (11) drop out. Screw Spindle (11) onto the Jaw Spreader Housing (24),

leaving the small screw xing hole uppermost for straight swivel. Tighten gently with atommy bar.

N. Screw the assembly over Spindle (11) onto the tool. Replace Pin(s) (6). O. On straight swivel heads attach Platform (22) onto the top of the Spindle (11) with Screw (21). Deburr the

back end of Platform (22) so that it cannot catch on Guard (1).

P. Snap Guard (1) over the assembly, align screw holes in guard with tapped holes in body assembly. Q. Insert Pivot Pin (15) through slots in guard and hole in body. Fit Circlip (2) onto pivot pin so that the circlip seats in groove provided. R. Coat the thread of Screws (23) (4 o) with thread locking adhesive and screw into body assembly securing guard to body assembly.

RIGHT-ANGLE SWIVEL HEAD

Fig. 8

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Table 3 - PARTS LIST - STRAIGHT & RIGHT ANGLED SWIVEL HEAD

Item Description STRAIGHT SWIVEL RIGHT ANGLED SWIVEL

Guard

Circlip

Jaw Carrier

Lever

Body

Pivot Pin

Spring Clip

Roller

Adapter

Locking Ring

Spindle

Dowel Pin

Screw

Nose Tip See Table 1 See Table 2

Pivot Pin

Screw

Jaws

Jaw Spreader

Spring

Spring Guide

Screw

Platform

Screw

Jaw Spreader Housing

Stop Nut

Safety Cap

Collector Adapter Cover

SWIVEL HEAD SERVICING INSTRUCTIONS

Swivel heads should be serviced at weekly intervals.

• Remove the complete head using the reverse procedure to the ‘Fitting instructions’ omitting step ‘L’.

• If Guard (1) is at all damaged it must be replaced by anew one.

• Any worn or damaged parts should be replaced.

• Pay particular attention to jaw carrier items in the upper illustration opposite as follows:

• Check wear on Jaws (17).

• Check that Jaw Spreader Tube (18) is not distorted.

• Check that Spring (19) is neither broken or distorted.

• Check that Spring Guide (20) is not damaged.

• Check that Spring clip (7) is not distorted. When removing Spring Clip (7), use two screwdrivers as shown in the lower illustration opposite.

• Check for excessive wear on slots of Body (5).

• Assemble according to tting instructions.

Item numbers in bold refer to Swivel Head illustrations g. 9 and g. 10 on page 11. Guard (1) refers to g. 7 and g. 8 on page 8 and 9 and the table on page 10.

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Fig. 9

Fig. 10

5. PIN TAIL DEFLECTOR KIT

The Pin Tail deector is avery simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deector proceed as follows:

PREPARING THE BASE TOOL TO ACCEPT THE PIN TAIL DEFLECTOR KIT

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE PIN TAIL DEFLECTOR KIT.

Refer to g.11 and the table 4 on page 12. Refer also to the Proset XT3 and Proset XT4 Service Manuals 0790009410 and 07900-09411.

• Operate the tool so that the Piston (76003-02120 or 76004-02120) moves to the fully rear position.

• Continue to depress the trigger, then turn o the air supply to the tool using the On/O Valve (76003-

03700). The Piston Assembly will then stop in the fully rear position.

• The air supply must be disconnected.

• Rotate Stem Collector (76003-05200) anti-clockwise and remove from the Collector Adapter (76003-05104).

• Unscrew and remove the Deector Retaining Nut (76003-05102) and the Stem Deector (76003-05101).

• Remove the Collector Adapter (76003-05104), including ORing (07003-00530).

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• Unscrew and remove the End Cap Assembly (76003-05110), including ORing (07003-00508). Observe caution when removing the End Cap Assembly (76003-05110) as it will be subjected to acompressive force from Spring (76003-02030).

• Remove Spring (76003-02030).

• If vacuum extraction is not required when using the Pin Tail Deector, unscrew and remove the Ejector Nozzle (76003-05105 / 76004-05105) from the Piston (76003-02120 or 76003-02120).

Fig. 11

Collector Adapter

76003-05104

Stem Deector 76003-05101

Retaining Nut 76003-05102

Stem Collector 76003-05200

End Cap Assembly 76003-05110

Spring 76003-02030

Ejector Nozzle

76003-05105 76004-05105

FITTING THE PIN TAIL DEFLECTOR KIT

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE PIN TAIL DEFLECTOR KIT.

Refer to g. 12 and the table 4 on below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 0790009410 and 07900-09411.

Item numbers in bold refer to g. 12 and table 4.

Table 4 - PARTS LIST - PIN TAIL DEFLECTOR KIT

Item Part Number Description Qty

1 76003-20101 Pin Tail Deector 1

2 76003-20102 Deector Retaining Nut 1

3 76003-20103 Collector Adapter Cover 1

4 76003-20104 Vacuum Shut-o Nozzle 1

5 07003-00511 ORing 1

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• The air supply must be disconnected.

• If vacuum extraction is not required when using the Pin Tail Deector, attach the Vacuum Shut-o Nozzle (4) to the Piston (76003-02120 or 76004-02120).

• Install the Spring (76003-02030).

• Attach the End Cap Assembly (76003-05110), including ORing (07003-00508).

• Assemble the Collector Adapter (76003-05104), including ORing (07003-00530).

• Place the Collector Adapter Cover (3) over the Collector Adapter (76003-05104).

• Insert the Pin Tail Deector (1) into the Deector Retaining Nut (2) so that the ange on the PinTail Deector (1) sits within the internal groove of the Deector Retaining Nut (2).

• Install Deector Retaining Nut (2), together with the Pin Tail Deector (1), on the End Cap Assembly (76003-05110). Ensure the end face of the Collector Adapter Cover (3) is secure against the mating face of the Collector Adapter (76003-05104).

Fig. 12

Collector Adapter

76003-05104

Collector Adapter Cover

Deector Retaining Nut

Pin Tail Deector

End Cap Assembly 76003-05110

Spring 76003-02030

ORing

Vacuum Shut-o

Nozzle

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6. Nose Extension Kits

Nose Extension Kits are supplied separately for tting to abase tool. Attached between the tool and the nose assembly the extension allows access into deep channels. Refer to Table 5 below to select the correct Nose Extension Kit for the Nose Assembly being used.

Table 5 - NOSE EXTENSION KITS - Compatability

Part Number Description

Compatible Nose Assemblies

Part Number Description

Nose Extension

Assembly

XT3 (Standard)

Standard Nose Assembly - Proset XT3 & XT4 Tools

Avdel Universal Nose Assembly - Proset XT3 & XT4 Tools

Avseal II Nose Assembly - Proset XT3 & XT4 Tools

1/4“ Hemlok Nose Assembly - Proset XT3 & XT4 Tools

Avinox XT & Avibulb XT Nose Assembly - Proset XT3 & XT4 Tools

Avseal II Nose Assembly - Proset XT3 & XT4 Tools

Nose Extension

Assembly

XT3 (nGenesis

Equipment)

Universal Nose Assembly for Genesis G2 tool

Extended Nose Assembly for Genesis G2 tool

Nose Assembly - 1/4“ Hemlok

Nose Assembly - 1/4“ Avibulb XT & 1/4“ Avinox XT

Standard Extension

for Maxlok

3/16“ Maxlok Nose Equipment

1/4“ Maxlok Nose Equipment

PREPARING THE BASE TOOL TO ACCEPT NOSE EXTENSION ASSEMBLY 76003-20200

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE EXTENSION KITS.

Refer to g. 13.

Fig. 13

Locknut 71210-02103

Pulling Head 76003-15002 & Jaw Guide Assembly

Nose Casing

76003-15001

& Nose Tip

Pulling Head

Adapter

76003-15003

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• The air supply must be disconnected.

• Unscrew the Nose Casing (76003-15001), including the Nose Piece, and ORing.

• Using spanners, separate and remove the Pulling Head (76003-15002) and Jaw Guide Assembly from the Pulling Head Adapter (76003-15003).

• Using spanners, then unscrew the Pulling Head Adapter (76003-15003) from the tool piston.

FITTING THE NOSE EXTENSION ASSEMBLY 76003-20200

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE EXTENSION KITS.

Refer to g. 14 and Table 6.

Table 6 - PARTS LIST - NOSE EXTENSION ASSEMBLY

76003-20200

Item Part Number Description Qty

Nose Casing Extension - XT3

Pulling Head Extension

ORing

Fig. 14

Locknut 71210-02103

Pulling Head Extension

ORing

Nose Casing Extension

Nose Casing

76003-15001

& Nose Tip

Pulling Head

76003-15002

& Jaw Guide

Assembly

Pulling Head

Adapter

76003-15003

• The air supply must be disconnected.

• Install the Pulling Head Adapter (76003-15003) fully onto the tool piston and then tighten the locknut (71210-02103) against it.

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• Apply Loctite 243 to the mating threads of the Pulling Head Adapter (76003-15003) and the Pulling Head Extension (2).

• Attach the Pulling Head Extension (2) to the Pulling Head Adapter (76003-15003) and tighten with spanners.

• Apply Loctite 243 to the mating threads of the Pulling Head Extension (2) and the Pulling Head (76003-

15002).

• Attach the Pulling Head (76003-15002) and Jaw Guide Assembly to the Pulling Head Extension (2) and tighten with spanners.

• Place ORing (3) over the threads on the Nose Casing Extension (1).

• Place Nose Casing Extension (1) over the Pulling Head (76003-15002), Jaw Guide Assembly and Pulling Head Extension (2) and tighten fully onto the tool.

• Place Nose Casing (76003-15001) and Nose Tip over the jaw guide and tighten fully onto the Nose Casing Extension (1).

PREPARING THE BASE TOOL TO ACCEPT NOSE EXTENSION ASSEMBLY 76003-20300 & 71230-20300

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.

• The air supply must be disconnected.

• Remove the complete Nose Assembly (76003-15000) as described on page 9 of the Proset XT3 and Proset XT4 instruction manual.

FITTING THE NOSE EXTENSION ASSEMBLY 76003-20300 & 71230-20300

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE EXTENSION KITS.

Refer to g. 15 and Tables 7 and 8.

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ORing

Jaw Housing

Extension

Jaw Spreader Housing

Locking Ring

ORing

Nose Casing Extension

Fig. 15

Table 7 - PARTS LIST - NOSE EXTENSION ASSEMBLY

76003-20300

Table 8 - PARTS LIST - NOSE EXTENSION ASSEMBLY

71230-20300

Item Part Number Description Qty Item Part Number Description Qty

Jaw Housing Extension Jaw Housing Extension

Nose Casing Extension

- XT3

Nose Casing Extension

ORing

Jaw Spreader Housing

ORing

Locking Ring

To t Nose Extension Assembly 76003-20300

• Remove any nose assembly components.

• Install the Jaw Spreader Housing (4) and Oring (5) fully onto the tool piston and then tighten the locknut (71210-02103) against it.

• Fit the Locking Ring (6) over the Jaw Spreader Housing (4) thread.

• Attach the Jaw Housing Extension (1) to the Jaw Spreader Housing (4) and tighten with spanners.

• Place Nose Casing Extension (2) over the Jaw Housing Extension (1) and tighten fully onto the tool.

• Fit the nose assembly onto the Jaw Housing Extension (1) and Nose Casing Extension (2).

To t Nose Extension Assembly 71230-20300

• Remove any nose assembly components.

• Attach the Jaw Housing Extension (1) to the Jaw Spreader Housing (4) and tighten with spanners.

• Place Nose Casing Extension (2) over the Jaw Housing Extension (1) and tighten fully onto the tool.

• Fit the nose assembly onto the Jaw Housing Extension (1) and Nose Casing Extension (2).

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7. FIXED COLLECTOR BOTTLE KIT

The Fixed Collector Bottle an alternative to the standard stem collector and allows greater storage capacity for collection of large rivet stems. To replace the stem collector with the Fixed Collector proceed as follows:

PREPARING THE BASE TOOL TO ACCEPT THE FIXED COLLECTOR BOTTLE KIT

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE FIXED COLLECTOR BOTTLE KIT.

Refer to g.16 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900-

09411.

Collector Adapter

76003-05104

Fig. 16 Stem Deector

76003-05101

Retaining Nut 76003-05102

Stem Collector 76003-05200

End Cap Assembly 76003-05110

Spring 76003-02030

MCS Valve Assembly 76003-05300

Spring

76003-05304

• The air supply must be disconnected.

• Rotate Stem Collector (76003-05200) anti-clockwise and remove from the Collector Adapter (76003-

05104).

• Unscrew and remove the Deector Retaining Nut (76003-05102) and the Stem Deector (76003-05101).

• Remove the Collector Adapter (76003-05104), including ORing (07003-00530).

• Remove Spring (76003-02030).

• Remove the MCS Valve Assembly (76003-05300) and the Spring (76003-05304) from the Tool.

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FITTING THE FIXED COLLECTOR BOTTLE KIT

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE FIXED COLLECTOR BOTTLE KIT.

Refer to g. 16 and 17 and the table 9 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900-09411.

Table 9 - PARTS LIST - FIXED COLLECTOR BOTTLE KIT

76003-20500

Item Part Number Description Qty

XT3 Fixed Bottle Assembly

Fixed Bottle Adapter Assembly

Fixed Bottle End Cap Assembly

Retaining Nut

Seal

ORing

Sealing Plug

ORing

Fig. 17

XT3 Fixed Bottle

Assembly

Fixed Bottle Adapter

Assembly

Fixed Bottle

End Cap Assembly

ORing

Seal

Sealing Plug

ORing

Retaining Nut

Item numbers in bold refer to g. 17 and table 9.

• The air supply must be disconnected.

• Install the Spring (76003-02030) into the recess in the Fixed Bottle End Cap Assembly (3).

• Attach Fixed Bottle End Cap Assembly (3), together with the Seal (5), ORing (6) and Spring (76003-02030) to the tool head assembly and tighten with aspanner.

• Insert the Sealing Plug (7), together with ORing (8) fully into the bore in the tool head assembly.

• Assemble the Fixed Bottle Adapter Assembly (2) over the Fixed Bottle End Cap Assembly (3) and on to the tool.

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• Fit the Fixed Bottle Assembly (1) over the locating pins in Fixed Bottle Adaptor Assembly (2).

• Rotate the Fixed Bottle Assembly (1) outer so that the aperture in the Fixed Bottle Assembly (1) inner is fully exposed.

• Screw on the Retaining Nut (4) and tighten using atommy bar.

8. MCS5000 ADAPTER KITS

The MCS5000 Adapter Kits enable the tool to be connected the MCS5000 remote vacuum rivet stem collector. To replace the stem collector with the MCS5000 Adapter Kit proceed as follows:

PREPARING THE BASE TOOL TO ACCEPT THE MCS5000 ADAPTER KITS

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE MCS5000 ADAPTER KITS.

Refer to g.18 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900-

09411.

• Operate the tool so that the Piston (76003-02120 or 76004-02120) moves to the fully rear position.

• Continue to depress the trigger, then turn o the air supply to the tool using the On/O Valve (76003-

03700). The Piston Assembly will then stop in the fully rear position.

• The air supply must be disconnected.

• Rotate Stem Collector (76003-05200) anti-clockwise and remove from the Collector Adapter (76003-

05104).

• Unscrew and remove the Deector Retaining Nut (76003-05102) and the Stem Deector (76003-05101).

• Remove the Collector Adapter (76003-05104), including ORing (07003-00530).

• Remove Spring (76003-02030).

• If vacuum extraction is not required when using the Pin Tail Deector, unscrew and remove the Ejector Nozzle (76003-05105 / 76004-05105) from the Piston (76003-02120 or 76003-02120).

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Fig. 18

Collector Adapter

76003-05104

Stem Deector 76003-05101

Retaining Nut 76003-05102

Stem Collector 76003-05200

End Cap Assembly 76003-05110

Spring 76003-02030

Ejector Nozzle

76003-05105 76004-05105

FITTING THE MCS5000 ADAPTER KITS

IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.

IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE MCS5000 ADAPTER KITS.

Refer to g. 19 and the table 10 below.

Table 10 - PARTS LIST - MCS5000 ADAPTER KITS

Item Description

76003-20600 76003-20700

3.2MM (1/8“) TO 4.8MM (3/16“) RIVETS

6.4MM (1/4“) RIVETS

Strain Relief MCS Hose SMC Fitting (1/8“ Rivets) SMC Fitting (5/32“ & 3/16“ Rivets) SMC Fitting (1/4“ Rivets) Adapter Bushing (1/8“ Rivets) Adapter Bushing (5/32“ & 3/16“ Rivets) Adapter Bushing (1/4“ Rivets) MCS Adapter ORing Collector Adapter Cover Vacuum Shut-o Nozzle ORing

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Fig. 19

Collector Adapter

76003-05104

Collector Adapter Cover

ORing

MCS Adapter

6, 7, 8

Adapter Bushing

3, 4, 5

SMC Fitting

MCS Hose

Strain Relief

End Cap Assembly 76003-05110

Spring 76003-02030

ORing

Vacuum Shut-o

Nozzle

Item numbers in bold refer to g. 19 and table 10.

• The air supply must be disconnected.

• Attach the Vacuum Shut-o Nozzle (12) to the Piston (76003-02120 or 76004-02120).

• Install the Spring (76003-02030).

• Attach the End Cap Assembly (76003-05110), including ORing (07003-00508).

• Assemble the Collector Adapter (76003-05104), including ORing (07003-00530).

• Place the Collector Adapter Cover (11) over the Collector Adapter (76003-05104).

• Insert ORing (10) into the recess with the MCS Adapter (9)

• Install MCS Adapter (9) on the End Cap Assembly (76003-05110) using aspanner. Ensure the end face of the Collector Adapter Cover (11) is secure against the mating face of the Collector Adapter (76003-05104).

• Insert the Adapter Bushing (6, 7, or 8) into the MCS Adapter (9) ensuring the correct size for the rivet to be placed and the correct orientation. The larger internal bore opening in the Adapter Bushing (6, 7, or 8) should face towards the MCS Adapter (9).

• Insert the SMC tting (3, 4 of 5) into the MCS Adapter (9), ensuring the correct size for the rivet to be placed.

• For 3.2mm (1/8”), 4.0mm (5/32”) and 4.8mm (3/16”) rivets insert the Strain Relief (1) over the SMC Fitting (3 or 4) and fully on to the MCS Adapter (9).

• For 6.4mm (1/4”) rivets insert the MCS Hose (2) into the SMC Fitting (5).

• Connect the Tool and MCS5000 kit to the MCS5000 unit as instructed within the MCS5000 datasheet.

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Page 24

For an authorized distributor nearby please check www.StanleyEngineeredFastening.com/econtact/distributors

Manual Number Issue C/N

07900-09415 A 17/143

STANLEY Engineered Fastening

Avdel UK Limited

Stanley House, Works Road

Letchworth Garden City, Hertfordshire SG6 1JY

Tel. +44 1582 900-000 . Fax -001

Enquiries2@sbdinc.com

Avdel®, NeoBolt® , Avseal®, Avdelok®, Monobolt®, AvBolt® and Avtainer® are registered trademarks of Avdel UK Limited. AV™ is atrademark of Avdel UK Limited. The names and logos of other companies mentioned herein may be trademarks of their respective owners. This document is for informational purposes only. Avdel UK Limited makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as aresult of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to conrm latest information.

Stanley ProSet XT3, ProSet XT4 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual