Stanley ProSet XT3, ProSet XT4 Instruction Manual
ProSet® XT3 Blind Rivet Tool – 76003
ProSet® XT4 Blind Rivet Tool – 76004
Hydro-Pneumatic Power Tool
Accessories
Instruction Manual
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© 2017 Stanley Black & Decker, Inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is
based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues apolicy
of continuous product improvement and therefore the products may be subject to change. The information provided is
applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot
be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept
any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening
will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names,
registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the
legislation with respect to the protection of trade marks.
CONTENT
1. SAFETY DEFINITIONS ................................................................................................................................... 3
2. SAFETY RULES ............................................................................................................................................... 4
3. INTENT OF USE .............................................................................................................................................. 4
4. STRAIGHT & RIGHT ANGLED SWIVEL HEAD NOSE ASSEMBLIES............................................................. 5
5. PIN TAIL DEFLECTOR KIT ............................................................................................................................ 11
6. NOSE EXTENSION KITS ............................................................................................................................... 14
7. FIXED COLLECTOR BOTTLE KIT ................................................................................................................. 18
8. MCS5000 ADAPTER KITS ............................................................................................................................ 20
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This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
WARNING:
• DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool in any way. Any modication to the tool is undertaken by the customer and will
be the customer’s entire responsibility and void any applicable warranties.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other
condition that aects the tool’s operation. If damaged, have the tool serviced before using. Remove any
adjusting key or wrench before use.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals
for damage and function by trained personnel. Any dismantling procedure will be undertaken only by
trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.
• The operating supply air must not exceed 7 bar (100 PSI).
• Operators and others in work area must wear approved safety glasses with side shields. Always wear
safety glasses and ear protection during operation.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• DO NOT operate a tool that is directed towards any person(s).
• DO NOT operate tool with the nose casing removed.
• Adopt a rm footing or a stable position before operating the tool.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on
Hoses. A sharp impact may cause internal damage and lead to premature hose failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Disconnect the air hose from the tool before performing any maintenance, attempting to adjust, t or
remove a nose assembly.
• Keep tool handles dry, clean, and free from oil and grease.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use.
• Adequate clearance is required for the tool operator’s hands before proceeding.
• DO NOT abuse the tool by dropping or using it as a hammer.
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• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to
malfunction.
• Care should be taken to ensure that spent mandrels do not create a hazard.
• The mandrel collector must be emptied when approximately half full.
• DO NOT use the tool without mandrel collector installed.
• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other
persons.
• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken
to wash thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool
supplier.
STANLEY Engineered Fastening policy is one of continuous product development and improvement
and we reserve the right to change the specication of any product without prior notice.
2. SAFETY RULES
This technical datasheet must be read with particular attention to the safety warnings and operating instructions listed in the ProSet XT3 and ProSet XT4 Instruction Manual, by any person tting or operating the nose
assemblies and hand tools.
3. INTENT OF USE
The accessories in combination with the ProSet XT3 and ProSet XT4 tools are designed for placing Stanley
Engineered Fastening blind rivets only.
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4. STRAIGHT & RIGHT ANGLED SWIVEL HEAD NOSE ASSEMBLIES
Swivel Heads are supplied separately for tting to abase tool. Jaws and nose tips vary depending on the rivet
to be placed, but all other components remain the same within each type of swivel head. Refer to the rivet
capability tables 1 below and table 2 on page 6 to select the correct swivel assembly for the rivet to be placed.
For the Constant components refer to table 3 on page 10.
Dimensions ‘A’ and ‘B’ in Tables 1 & 2 and g. 1, 2, 3 and 4 will help assess the accessibility of the application.
Table 1 - STRAIGHT SWIVEL HEAD Capability
RIVET
TYPE
RIVET
DIAMETER
RIVET
MATERIAL
SWIVEL
HEAD
NOSE
TIP
DIMENSIONS
JAWS
A B
AVEX
AL. ALLOY
STEEL
AL. ALLOY
STEEL
AL. ALLOY
BULBEX
AL. ALLOY
AL. ALLOY
AVINOX
ST. STEEL
ST. STEEL
AVSEAL II
AL. ALLOY
AL. ALLOY
AL. ALLOY
AL. ALLOY
STAVEX
STEEL
STEEL
ST. STEEL
ST. STEEL
360 rotation
Fig. 1 Fig. 2
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Table 2 - RIGHT-ANGLE SWIVEL HEAD Capability
RIVET
TYPE
RIVET DIAME-
TER
RIVET
MATERIAL
SWIVEL
HEAD
NOSE
TIP
DIMENSIONS
JAWS
A B
AVEX
AL. ALLOY
STEEL
AL. ALLOY
STEEL
AL. ALLOY
BULBEX
AL. ALLOY
AL. ALLOY
AVINOX
ST. STEEL
ST. STEEL
AVSEAL II
AL. ALLOY
AL. ALLOY
AL. ALLOY
AL. ALLOY
STAVEX
STEEL
STEEL
ST. STEEL
ST. STEEL
360 rotation
Fig. 3 Fig. 4
PREPARING THE BASE TOOL TO ACCEPT SWIVEL HEAD EQUIPMENT
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.
Refer to g. 5 and g. 6 and the table on page 10.
• The air supply must be disconnected.
• Rotate the Stem Collector (76003-05200) anti-clockwise and remove from the Collector Adapter (76003-
05104).
• Unscrew and remove the Deector Retaining Nut (76003-05102) together with the Stem Deector (76003-
05101).
• Place the Collector Adapter Cover (27) over the Collector Adapter (76003-05104) and then install Safety
Cap (26) until the end face of the Collector Adapter Cover (27) is secure against the mating face of the
Collector Adapter (76003-05104).
• If necessary, remove the complete Nose Assembly (76003-15000) as described on page 9 of the Proset
XT3 and Proset XT4 instruction manual.
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• Remove Locknut (71210-02103) and Seal Housing (71210-02104).
• Attach the Stop Nut (25) onto the tool piston as far as it will go by hand.
• Fit the Jaw Spreader Housing (24) fully onto the tool piston and then tighten the Stop Nut (25) against the
Jae Spreader Housing (24).
• The tool is now ready to be tted with aswivel head.
Item numbers in bold refer to g. 7 and g. 8 and the table on page 10.
6
E
A
B
C
D
F
5
4
3
2
7
8
9
10
11
12
Fig. 5
Nose Assembly
76003-15000
Locknut
71210-02103
Collector Adapter
76003-05104
Stem Deector
76003-05101
Retaining Nut
76003-05102
Stem Collector
76003-05200
Seal Housing
71210-02104
6
E
A
B
C
D
F
5
4
3
7
8
9
10
11
12
Fig. 6
25
Stop Nut
27
Collector Adapter
Cover
26
Safety Cap
24
Jaw Spreader
Housing
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SWIVEL HEAD FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.
The following procedure will allow you to assemble and t either of the swivel heads to the tool. If you order
acomplete swivel head rather than individual components, you will only need to start at step ‘L’.
All moving parts should be lubricated. Unless stated otherwise use Moly Lithium grease. Text highlighted in
grey tint refer only to the right-angle swivel head tting instructions.
Item numbers in bold refer to the components in gures 7 and 8 and the table on page 10.
Note: Nose Tips (14) Jaws (17) vary to suit specic rivet. Refer to the table 1 and Table 2 to select the correct
nose tip for the rivet being installed.
STRAIGHT SWIVEL HEAD
Fig. 7
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