Stanley POP PB3400 Instruction Manual
POP® PB3400 Battery Powered Blind Rivet Tool
Battery Power Tool
Prototype Instruction Manual
Battery tool
for Blind Rivets
ForFieldTrialUseOnly
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© 2015 Stanley Black & Decker Inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means
(electronically or mechanically) without prior explicit and written permission from STANLEY Engineered
Fastening. The information provided is based on the data known at the moment of the introduction of this
STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage
resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening
will not accept any liability with respect to any faults in the information nor for the consequences thereof.
STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out
Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of
trade marks.
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CONTENT
2. Technical Data...........................................................................................................................................................................................7
3. Denitions: Safety Guidelines ............................................................................................................................................................7
4. General Power Tool Safety Warnings ..............................................................................................................................................7
5. Additional Specic Safety Rules for Blind rivet tools ..............................................................................................................9
6. Residual Risks ..........................................................................................................................................................................................9
7. Markings on Tool ....................................................................................................................................................................................9
8. Important Safety Instructions for All Battery Chargers .........................................................................................................9
9. Chargers ..................................................................................................................................................................................................10
10. Chargers Procedures ..........................................................................................................................................................................10
11. Charging Process .................................................................................................................................................................................10
12. Hot/Cold Pack Delay ..........................................................................................................................................................................10
13. Important Safety Instructions for All Battery Packs .............................................................................................................10
14. Battery Packs .........................................................................................................................................................................................11
15. Storage Recommendations ............................................................................................................................................................11
16. Labels on Charger and Battery Pack ...........................................................................................................................................11
17. Package contents ................................................................................................................................................................................12
18. Description .............................................................................................................................................................................................12
19. Intended use .........................................................................................................................................................................................12
20. Electrical Safety ....................................................................................................................................................................................12
21. Using an Extension Cable ................................................................................................................................................................12
22. Assembly & Adjustments .................................................................................................................................................................13
23. Inserting and Removing the Battery Pack from the Tool ..................................................................................................13
24. Belt Hook and Bit Clip .......................................................................................................................................................................13
25. Operation ................................................................................................................................................................................................13
26. Proper Hand Position.........................................................................................................................................................................13
27. Tool Setup & Mandrel Collection..................................................................................................................................................13
28. Use .............................................................................................................................................................................................................14
29. Cleaning and Maintenance .............................................................................................................................................................14
30. Cleaning ..................................................................................................................................................................................................14
31. Optional Accessories..........................................................................................................................................................................14
32. Protecting the Environment ...........................................................................................................................................................15
33. Rechargeable Battery Pack .............................................................................................................................................................15
36. Parts List ..................................................................................................................................................................................................16
37. Exploded View Diagram ...................................................................................................................................................................18
38. Nose piece, Jaw and Jawpusher chart .......................................................................................................................................19
39. Trouble shooting guide ....................................................................................................................................................................22
A
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Serial no.
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6.4[1/4”]
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Figure1
Figure2
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4
Figure4
5
24
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Figure7
Figure6
Figure8
Figure5
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Figure9
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081CBE 0043BP381CBE/181CBE 0043BPledoM
]92.5[ 4.2]36.4[ 1.2]sbl[ gkthgieW
]2.31[ 633]2.31[ 633]ni[ mmht
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Rivet Range nom. dia. size 6 (ø 4.8 [3/16”]) thru size 8 (ø 6.4 [1/4”])
Estimated Rivets per Charge*
Nom. Rivet Dia. EBC181 battery
(18 V, 1.5 Ah)
EBC183 battery
(18 V, 2.0 Ah)
EBC180 battery
(18 V, 3.0 Ah)
size 6 ø 4.8 [3/16] 700 1,000 1,500
size 8 ø 6.4 [1/4] 350 500 750
depending on rivet material, tool/battery condition and work environment.
Placing capacity for dierent type rivets
Rivet Type
PLACING CAPACITY
4.0 mm 4.8 mm
[3/16"]
5.0 mm 6.0 mm 6.4 mm
[5/32"]
7.0 mm
[1/4"]
8.0 mm 9.0 mm 10.0 mm
OPEN END
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CLOSED END
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AVEX®/STAVEX®
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AVINOX®/AVIBULB®
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HR/HT
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INTERLOCK®
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KLAMP-TITE®
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BULBEX®/LS/TL
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MONOBOLT®
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AVSEAL® II
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* Non Standard Nose Piece required
** Non Standard Nose Piece, Jaw pusher and Tail guide required
g Contact STANLEY Engineered Fastening, Applications Engineering for assistance
[5/16"]
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BATTERY TOOL FOR BLIND RIVETS
PB3400
Congratulations!
thorough product development and innovation make
POP® one of the most reliable partners for professional
blind rivet tool users.
2. Technical data
0043BP
81 V egatloV
2 epyT
noI-iL epyT yrettaB
Weight (without battery pack) kg 1.73
Noise level <75 )A(Bd
Vibration 5.2< ²s/m
The vibration emission level given in this information
sheet has been measured in accordance with
used to compare one tool with another. It may be
WARNING: The declared vibration emission
level represents the main applications of the
tool. However if the tool is used for dierent
applications, with dierent accessories or
poorly maintained, the vibration emission
may dier. This may signicantly increase
the exposure level over the total working
period.
An estimation of the level of exposure to
vibration should also take into account the
times when the tool is not used or when it is
may signicantly reduce the exposure level
over the total working period.
Identify additional safety measures to
protect the operator from the eects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of work patterns.
081CBE/381CBE/181CBE kcap yrettaB
snoisrev lla
Battery type Li-Ion
Voltage V
DC
18
Capacity Ah 1.5/2.0/3.0
Weight kg 0.35/0.37/0.64
Charging duration min 30/35/60
Charger EBC101 EBC105
EX/BG/WQ AN
Battery Type Li-Ion Li-Ion
Battery type Mains voltage V
AC
120 230
Input Frequency Hz 60 50
Weight kg 0.55 0.55
Fuses
nitions: Safety Guidelines
The denitions below describe the level of severity
for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
CAUTION:
hazardous situation which, if not avoided,
may result in minor or moderate injury.
WARNING:
hazardous situation which, if not avoided,
could result in death or serious injury.
NOTICE:
not related to
personal injury which, if not avoided, may
result in property damage.
Denotes risk of electric shock
Denotes risk of re
ytefaS looT rewoP lareneG .4
Warnings
WARNING: To reduce the risk of injury, read
the instruction manual.
WARNING! Read all safety warnings
and all instructions. Failure to follow the
warnings and instructions may result in
electric shock, re and/or serious injury.
a standardised test given in EN 60745 and may be
used for a preliminary assessment of exposure.
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SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
KROW 1.4 AREA SAFETY
a) Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
Distractions can cause
you to lose control.
4.2 ELECTRICAL SAFETY
a) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
b) Do not expose power tools to rain or wet
conditions.
increase the risk of electric shock.
4.3 PERSONAL SAFETY
a) Stay alert, watch what you are doing and
tired or under the inuence of drugs, alcohol
or medication.
operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the o-position before connecting
to the power source and/or battery pack,
picking up or carrying the tool. Carrying power
tools with your nger on the switch or energising
power tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
ERAC DNA ESU LOOT REWOP 4.4
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not point the tool at anyone or look
directly at the front of the tool while the
battery is installed. Debris can eject from the
front of
the tool when activated.
c) Do not use the power tool if the switch does
not turn it on and o. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
d) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
e) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
f) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
g) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
h) Use the power tool, accessories and tool bits
etc., in accordance with these instructions
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations dierent from those
ERAC DNA ESU LOOT YRETTAB 5.4
a) Recharge only with the charger specied by
the manufacturer.
when used with another battery pack.
b) Use power tools only with specically
designated battery packs. Use of any other
c) When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws or other small metal
one terminal to another. Shorting the battery
d) Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
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